阅读说明：本技术 一种智能加油壶 (Intelligent oil filling kettle ) 是由 牟治宇 陈良聪 于 2020-11-30 设计创作，主要内容包括：本发明涉及加油装置技术领域,具体公开了一种智能加油壶,包括油壶本体,以及安装在油壶本体出油口处的电磁阀；还包括：数据读取模块,用于获取机械设备的编号和润滑油余量；处理模块,用于根据编号和预存的设备型号表确定机械设备的型号,还基于机械设备的型号和润滑油余量计算润滑油总添加量；处理模块还用于控制电磁阀开启；油量计算模块,用于在电磁阀开启时计算实时润滑油添加量；处理模块还用于将实时润滑油添加量与润滑油总添加量进行对比,当实时润滑油添加量与润滑油总添加量相等时,处理模块还用于控制电磁阀关闭。采用本发明的技术方案能够根据机械设备的润滑油消耗情况自动添加润滑油。(The invention relates to the technical field of oiling devices, and particularly discloses an intelligent oiling can which comprises an oil can body and an electromagnetic valve, wherein the electromagnetic valve is arranged at an oil outlet of the oil can body; further comprising: the data reading module is used for acquiring the serial number and the lubricating oil allowance of the mechanical equipment; the processing module is used for determining the type of the mechanical equipment according to the serial number and a pre-stored equipment type number table, and calculating the total addition of the lubricating oil based on the type of the mechanical equipment and the residual quantity of the lubricating oil; the processing module is also used for controlling the opening of the electromagnetic valve; the oil quantity calculating module is used for calculating the addition quantity of the lubricating oil in real time when the electromagnetic valve is opened; the processing module is also used for comparing the real-time lubricating oil addition amount with the total lubricating oil addition amount, and when the real-time lubricating oil addition amount is equal to the total lubricating oil addition amount, the processing module is also used for controlling the electromagnetic valve to be closed. By adopting the technical scheme of the invention, the lubricating oil can be automatically added according to the lubricating oil consumption condition of the mechanical equipment.)

1. An intelligent oilcan comprises an oilcan body and an electromagnetic valve arranged at an oil outlet of the oilcan body;

it is characterized by also comprising:

the data reading module is used for acquiring the serial number and the lubricating oil allowance of the mechanical equipment;

the processing module is used for determining the type of the mechanical equipment according to the serial number and a pre-stored equipment type number table, and calculating the total addition of the lubricating oil based on the type of the mechanical equipment and the residual quantity of the lubricating oil; the processing module is also used for controlling the opening of the electromagnetic valve;

the oil quantity calculating module is used for calculating the addition quantity of the lubricating oil in real time when the electromagnetic valve is opened;

the processing module is also used for comparing the real-time lubricating oil addition amount with the total lubricating oil addition amount, and when the real-time lubricating oil addition amount is equal to the total lubricating oil addition amount, the processing module is also used for controlling the electromagnetic valve to be closed.

2. The smart oiler as claimed in claim 1, wherein: the wireless transmission module is used for sending the serial number of the mechanical equipment, the residual quantity data of the lubricating oil and the total addition quantity of the lubricating oil.

3. The smart oiler as claimed in claim 2, wherein: the control module is used for sending a starting instruction to the control module when the processing module controls the electromagnetic valve to be started, and the control module drives the electromagnetic valve to be started based on the starting instruction; when the processing module controls the electromagnetic valve to be closed, the processing module is used for sending a stop instruction to the control module, and the control module drives the electromagnetic valve to be closed based on the stop instruction.

4. The smart oiler as claimed in claim 3, wherein: the processing module is further used for calculating the current surplus based on the real-time lubricating oil adding amount and the preset total capacity of the oil can body every time, and when the current surplus is lower than a threshold value, the insufficient oil amount information is generated.

5. The smart oiler as claimed in claim 4, wherein: the processing module is further used for recording the adding time of the lubricating oil, and the wireless transmission module is further used for sending the adding time of the lubricating oil.

6. The smart oiler as claimed in claim 5, wherein: the processing module also has a device lubricating oil capacity table in advance, and the processing module calculates the total addition of lubricating oil based on the model of mechanical equipment, the residual quantity of lubricating oil and the device lubricating oil capacity table.

7. The smart oiler as claimed in claim 6, wherein: the processing module also judges whether the lubricating oil allowance is lower than a warning value or not based on the model of the mechanical equipment, the lubricating oil allowance and the equipment lubricating oil capacity meter, and if the lubricating oil allowance is lower than the warning value, lubricating oil excessive consumption information is generated.

8. The smart oiler as claimed in claim 7, wherein: the wireless transmission module is further used for acquiring the updating data of the equipment model table and the equipment lubricating oil capacity table, and the processing module is further used for updating the equipment model table and the equipment lubricating oil capacity table according to the updating data of the equipment model table and the equipment lubricating oil capacity table.

9. The smart oiler as claimed in claim 8, wherein: the lubricating oil consumption control device further comprises a display module, and the display module is used for displaying the oil quantity shortage information and the lubricating oil excessive consumption information.

10. The smart oiler as claimed in claim 9, wherein: the device also comprises a power supply and an electric quantity detection module; the power supply is used for supplying power to the electromagnetic valve, the data reading module, the processing module, the oil quantity calculating module, the wireless transmission module, the display module and the electric quantity detecting module;

the electric quantity detection module is used for collecting the residual electric quantity of the power supply and sending the residual electric quantity to the processing module.

Technical Field

The invention relates to the technical field of oiling devices, in particular to an intelligent oiling kettle.

Background

In modern industrial production, equipment lubrication is the basis for judging whether mechanical equipment can normally run and exert the maximum efficiency. Therefore, how to achieve the lubrication of the equipment is one of the important jobs of modern enterprise equipment management workers, wherein the portable lubrication oiling device used on site is a main equipment for the lubrication management of the equipment.

At present, the lubricating oil filling mode is mostly manual operation, and after the lubricating oil is pumped out from the lubricating oil preparation barrel and is subpackaged into a small container, the small container is used for manually filling into mechanical equipment.

However, in the above-described solutions, the amount of lubricant to be added is mainly self-controlled by the person in charge of refueling, and it is difficult to know the specific amount of lubricant to be added for each device, and accurate management cannot be performed. Therefore, a refueling pot capable of automatically adding lubricating oil according to the lubricating oil consumption condition of mechanical equipment is needed.

Disclosure of Invention

The invention provides an intelligent oil can which can automatically add lubricating oil according to the lubricating oil consumption condition of mechanical equipment.

In order to solve the technical problem, the present application provides the following technical solutions:

an intelligent oilcan comprises an oilcan body and an electromagnetic valve arranged at an oil outlet of the oilcan body;

further comprising:

the data reading module is used for acquiring the serial number and the lubricating oil allowance of the mechanical equipment;

the processing module is used for determining the type of the mechanical equipment according to the serial number and a pre-stored equipment type number table, and calculating the total addition of the lubricating oil based on the type of the mechanical equipment and the residual quantity of the lubricating oil; the processing module is also used for controlling the opening of the electromagnetic valve;

the oil quantity calculating module is used for calculating the addition quantity of the lubricating oil in real time when the electromagnetic valve is opened;

the processing module is also used for comparing the real-time lubricating oil addition amount with the total lubricating oil addition amount, and when the real-time lubricating oil addition amount is equal to the total lubricating oil addition amount, the processing module is also used for controlling the electromagnetic valve to be closed.

The basic scheme principle and the beneficial effects are as follows:

in this scheme, learn mechanical equipment's serial number and lubricating oil surplus through the data reading module, after processing module confirms mechanical equipment's model according to the serial number, the total addition of lubricating oil of calculation that can be accurate, again according to total addition of lubricating oil add mechanical equipment lubricating oil can, after the interpolation finishes, automatic shutdown. The staff only need with the oil-out alignment mechanical equipment of oilcan body the oil filler hole that corresponds can, need not the staff and judge how much of oil filling volume, degree of automation is high.

And the wireless transmission module is used for sending the serial number of the mechanical equipment, the residual quantity data of the lubricating oil and the total addition quantity of the lubricating oil.

The receiving party can know the adding condition of the lubricating oil conveniently.

The control module is used for sending a starting instruction to the control module when the processing module controls the electromagnetic valve to be opened, and the control module drives the electromagnetic valve to be opened based on the starting instruction; when the processing module controls the electromagnetic valve to be closed, the processing module is used for sending a stop instruction to the control module, and the control module drives the electromagnetic valve to be closed based on the stop instruction.

Further, the processing module is used for calculating the current surplus based on the real-time lubricating oil addition amount and the preset total capacity of the oil can body every time, and when the current surplus is lower than a threshold value, the insufficient oil amount information is generated.

The situation that the lubricating oil in the oil can body is too little to continuously fill the next mechanical device with the lubricating oil can be avoided.

Further, the processing module is also used for recording the adding time of the lubricating oil, and the wireless transmission module is also used for sending the adding time of the lubricating oil.

The method can provide data support for the analysis of the consumption rate of the lubricating oil of subsequent mechanical equipment.

Further, the processing module still has equipment lubricating oil capacity table in advance, and the processing module calculates the total addition of lubricating oil based on mechanical equipment's model, lubricating oil surplus and equipment lubricating oil capacity table.

Further, the processing module is used for judging whether the residual quantity of the lubricating oil is lower than a warning value or not based on the model of the mechanical equipment, the residual quantity of the lubricating oil and the equipment lubricating oil capacity table, and generating lubricating oil excessive consumption information if the residual quantity of the lubricating oil is lower than the warning value.

The residual quantity of the lubricating oil is lower than the alarm value, the mechanical equipment is probably worn due to the lack of the lubricating oil, and the like, and the information of excessive consumption of the lubricating oil is generated to help remind workers to check the state of the mechanical equipment.

Further, the wireless transmission module is further used for acquiring the updating data of the equipment model table and the equipment lubricating oil capacity table, and the processing module is further used for updating the equipment model table and the equipment lubricating oil capacity table according to the updating data of the equipment model table and the equipment lubricating oil capacity table.

After new mechanical equipment is added, the oil filling kettle can support the new mechanical equipment in a mode of updating the equipment model table and the equipment lubricating oil capacity table.

Further, the lubricating oil consumption monitoring device further comprises a display module, and the display module is used for displaying the oil quantity shortage information and the lubricating oil excessive consumption information.

The staff of being convenient for knows fast and shows insufficient information of oil mass and the excessive consumption information of lubricating oil.

Further, the device also comprises a power supply and an electric quantity detection module; the power supply is used for supplying power to the electromagnetic valve, the data reading module, the processing module, the oil quantity calculating module, the wireless transmission module, the display module and the electric quantity detecting module;

the electric quantity detection module is used for collecting the residual electric quantity of the power supply and sending the residual electric quantity to the processing module.

Drawings

FIG. 1 is a logic block diagram of an embodiment of an intelligent refueling kettle.

Detailed Description

The following is further detailed by way of specific embodiments:

example one

As shown in fig. 1, the intelligent oilcan of the present embodiment includes an oilcan body, and an electromagnetic valve installed at an oil outlet of the oilcan body; the oil quantity monitoring device further comprises a data reading module, a processing module, a driving module, an oil quantity calculating module, a wireless transmission module and a display module.

In this embodiment, the lubricating oil monitoring device and the server are further included. The lubricating oil monitoring device is arranged on mechanical equipment and used for monitoring the lubricating oil allowance of the equipment. For example, a level gauge disposed within the oil level sight glass, which is prior art and will not be described in detail herein. In this embodiment, each mechanical device has a unique number, and the number is stored in advance in the lubricating oil monitoring device.

And the data reading module is used for acquiring the serial number and the lubricating oil allowance of the mechanical equipment from the lubricating oil monitoring device. Specifically, data connection can be established with the lubricating oil monitoring device in a Bluetooth mode.

An equipment model table and an equipment lubricating oil capacity table are prestored in the processing module. In this embodiment, the device model table includes numbers and models of mechanical devices corresponding to the numbers; the equipment lubricating oil capacity meter comprises the type of mechanical equipment, the total lubricating oil capacity corresponding to the type and the warning value of the lubricating oil.

The processing module is used for determining the model of the mechanical equipment according to the serial number and a pre-stored equipment model table; and the total addition of the lubricating oil is calculated based on the model of mechanical equipment, the residual quantity of the lubricating oil and an equipment lubricating oil capacity meter. Specifically, the total additive amount of the lubricating oil is the difference between the total capacity of the lubricating oil and the residual amount of the lubricating oil.

The processing module is also used for controlling the electromagnetic valve to start; specifically, when the processing module controls the solenoid valve to be opened, a starting instruction is sent to the control module, and the control module drives the solenoid valve to be opened based on the starting instruction.

The oil quantity calculating module is used for calculating the addition quantity of the real-time lubricating oil when the electromagnetic valve is opened.

The processing module is also used for comparing the real-time lubricating oil addition amount with the total lubricating oil addition amount, and when the real-time lubricating oil addition amount is equal to the total lubricating oil addition amount, the processing module is also used for controlling the electromagnetic valve to be closed. Specifically, when the processing module controls the electromagnetic valve to be closed, a stop instruction is sent to the control module, and the control module drives the electromagnetic valve to be closed based on the stop instruction.

The processing module also judges whether the lubricating oil allowance is lower than a warning value or not based on the model of the mechanical equipment, the lubricating oil allowance and the equipment lubricating oil capacity meter, and if the lubricating oil allowance is lower than the warning value, lubricating oil excessive consumption information is generated.

The processing module is also used for calculating the current surplus of the oil can body based on the real-time lubricating oil addition amount and the preset total capacity of the oil can body every time, and when the current surplus is lower than a threshold value, the insufficient oil amount information is generated.

The processing module is also used for recording the adding time of the lubricating oil.

The wireless transmission module is used for sending the serial number of the mechanical equipment, the residual quantity data of the lubricating oil, the total adding quantity of the lubricating oil and the adding time of the lubricating oil. In this embodiment, these pieces of information are sent to the server. Facilitating subsequent analysis by the server.

The wireless transmission module is further used for acquiring the updating data of the equipment model table and the equipment lubricating oil capacity table from the server, and the processing module is further used for updating the equipment model table and the equipment lubricating oil capacity table according to the updating data of the equipment model table and the equipment lubricating oil capacity table.

The display module is used for displaying the information of insufficient oil quantity and the information of excessive consumption of lubricating oil. In this embodiment, the display module adopts an LED display screen.

Example two

The difference between the first embodiment and the second embodiment is that, in the present embodiment, the smart refueling kettle further includes a power supply, an electric quantity detection module, and an acceleration sensor.

The acceleration sensor is used for collecting the acceleration of the oil can body, and when the acceleration changes, the acceleration data are sent to the processing module.

The wireless transmission module comprises a Bluetooth transmission unit and a 5G transmission unit.

The power supply is used for supplying power to the electromagnetic valve, the data reading module, the processing module, the driving module, the oil quantity calculating module, the wireless transmission module, the display module, the electric quantity detecting module and the acceleration sensor.

The electric quantity detection module is used for acquiring the residual electric quantity of the power supply and sending the residual electric quantity to the processing module;

the processing module is further used for obtaining the residual electric quantity and judging whether the residual electric quantity is lower than a threshold value, and if the residual electric quantity is lower than the threshold value, the processing module generates a power saving mode instruction.

The processing module is further configured to send the power saving mode instruction to the 5G transmission unit, and the 5G transmission unit is turned off after receiving the power saving mode instruction. The processing module is also used for packaging the mechanical equipment number, the lubricating oil allowance data, the total lubricating oil adding amount and the adding time of the lubricating oil into transfer information, and the transfer information is sent to other intelligent oiling kettles through the Bluetooth transmission unit.

The intelligent oiler without generating the power saving mode is also used for receiving transfer information through the Bluetooth transmission unit; after the transfer information is received, the processing module is also used for judging whether acceleration data is received or not, and if the acceleration data is received, the processing module sends catcher information to other intelligent oiling kettles through the Bluetooth transmission unit; after the catcher information is sent, when the mechanical equipment number, the lubricating oil allowance data, the total lubricating oil adding amount and the lubricating oil adding time collected by the processing module per se are changed, the transfer information, the changed mechanical equipment number, the changed lubricating oil allowance data, the total lubricating oil adding amount and the lubricating oil adding time are sent out through the 5G transmission unit. In this embodiment, the data is sent to the server through the 5G transmission unit.

The Bluetooth transmission units of other intelligent oilers are used for deleting the transfer information received in advance after receiving the catcher information.

When the residual capacity of the power supply is lower than the threshold value, the intelligent oiling kettle closes the 5G transmission unit, so that the electric quantity can be saved (the power consumption of 5G transmission is far higher than that of Bluetooth transmission), and the normal operation of other modules is preferentially ensured. In this embodiment, the number of the mechanical device, the remaining amount data of the lubricating oil, the total addition amount of the lubricating oil, and the adding time of the lubricating oil are packaged into transfer information, and the transfer information is sent to other intelligent refueling pots (in a factory, because there are many mechanical devices and different types of lubricating oil need to be added to different mechanical devices, so the intelligent refueling pots can be equipped with a plurality of the mechanical devices), so that various data collected before the power saving mode can be sent out smoothly.

The intelligent oiler that receives transfer information has a plurality ofly, if every intelligent oiler that receives transfer information all sends transfer information through 5G transmission unit, can cause the repeated transmission, extravagant electric quantity. Therefore, the intelligent refueling pots receiving the transit information need to be coordinated, and the 5G transmission unit of one intelligent refueling pot sends the transit information.

In this embodiment, because the cooperation is carried out through bluetooth transmission unit between each intelligent tank filler, bluetooth transmission unit transmission distance is limited. At first, each intelligent refueling kettle can receive transfer information, and the distance between the intelligent refueling kettles is generally within the range of Bluetooth transmission, but after the intelligent refueling kettles receive the transfer information, the intelligent refueling kettles are taken away by a manager to refuel, so that the intelligent refueling kettles easily go out of the range of Bluetooth transmission, and coordination cannot be performed. Therefore, in this embodiment, through setting up acceleration sensor, with after receiving the transfer information, the transfer information is sent to the 5G transmission unit of the intelligent oiler that the acceleration changes first (the acceleration changes first, explains that the oiler body is removed, probably the staff takes up to refuel), has both solved who sends the problem, has avoided again intelligent oiler to exceed behind the bluetooth transmission range can't with the problem of other intelligent oiler harmoniously.

The above are merely examples of the present invention, and the present invention is not limited to the field related to this embodiment, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much, and those skilled in the art can know all the common technical knowledge in the technical field before the application date or the priority date, can know all the prior art in this field, and have the ability to apply the conventional experimental means before this date, and those skilled in the art can combine their own ability to perfect and implement the scheme, and some typical known structures or known methods should not become barriers to the implementation of the present invention by those skilled in the art in light of the teaching provided in the present application. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.