Radial rotary conveying mechanism of moving table of press for forging and pressing production of special-shaped steel rails

文档序号:92196 发布日期:2021-10-12 浏览:22次 中文

阅读说明:本技术 异形钢轨锻压生产压力机移台径向回转输送机构 (Radial rotary conveying mechanism of moving table of press for forging and pressing production of special-shaped steel rails ) 是由 赵小军 刘江 吴钟敏 戴烨国 于 2021-08-17 设计创作,主要内容包括:提供一种异形钢轨锻压生产压力机移台径向回转输送机构,包括伺服电机、径向水平旋转减速传动机构、路轨承重安装基座、公共路轨;路轨承重安装基座上端面固定安装间隔平行的公共路轨;路轨承重安装基座下端面固定安装伺服电机;伺服电机通过径向水平旋转减速传动机构带动路轨承重安装基座定轴径向转动。本发明可实现至少三台以上移台路轨与压机之间的通断、连接、转换操作,可用于最大限度简化多移台路轨系统设计;经济、实用、可靠、高效;尤其满足大吨位、防颠簸、高精度对接承载切换输送需求。(The radial rotary conveying mechanism comprises a servo motor, a radial horizontal rotation speed reduction transmission mechanism, a rail bearing mounting base and a public rail; public rails which are parallel at intervals are fixedly arranged on the upper end surface of the rail bearing mounting base; a servo motor is fixedly arranged on the lower end face of the rail bearing mounting base; the servo motor drives the fixed shaft of the track bearing mounting base to rotate radially through the radial horizontal rotation speed reduction transmission mechanism. The invention can realize the switching-on and switching-off, connection and conversion operation between at least more than three platform moving track and the press, and can be used for simplifying the design of a multi-platform moving track system to the maximum extent; economical, practical, reliable and efficient; the butt joint bearing switching conveying device particularly meets the requirements of large tonnage, anti-bumping and high precision butt joint bearing switching conveying.)

1. Radial gyration conveying mechanism of special-shaped steel rail forging and pressing production press shift table, its characterized in that: comprises a servo motor (41), a radial horizontal rotation speed reduction transmission mechanism (42), a track bearing mounting base (43) and a public track (44); public rails (44) which are parallel at intervals are fixedly arranged on the upper end surface of the rail bearing mounting base (43); a servo motor (41) is fixedly arranged on the lower end face of the rail bearing mounting base (43); the servo motor (41) drives the track bearing mounting base (43) to rotate in the fixed-axis radial direction through the radial horizontal rotation speed reduction transmission mechanism (42).

2. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging and producing press machine is characterized in that: the radial horizontal rotation speed reduction transmission mechanism (42) consists of a shaft seat (421), a transmission shaft (422), a worm gear transmission mechanism (423), a bevel gear (424) and a radial bevel gear rack (425); the transmission shaft (422) is rotatably supported and installed at the bottom of the rail bearing installation base (43) through a shaft seat (421); the transmission shaft (422) is driven by the servo motor (41), the worm and gear transmission mechanism (423) performs speed reduction transmission to drive the transmission shaft (422) to rotate, the bevel gear (424) is installed at the shaft end of the transmission shaft (422), and the bevel gear (424) is meshed with a radial bevel rack (425) below the track bearing installation base (43) to drive the track bearing installation base (43) to horizontally and radially rotate.

3. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging production press machine according to claim 2, characterized in that: the two transmission shafts (422) are crossed in the bottom space of the rail bearing mounting base (43) and rotatably supported and mounted; the two servo motors (41) are respectively used for driving each transmission shaft (422) to rotate from the middle part of each transmission shaft (422) through a worm gear mechanism (423); two ends of the outer shaft end of the transmission shaft (422) are respectively and fixedly provided with a bevel gear (424) coaxially; the four bevel gears (424) are respectively meshed with the radial bevel gear rack (425) from four radially and uniformly distributed points to drive the track bearing mounting base (43) to horizontally and radially rotate.

4. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging production press machine is characterized in that: a plurality of load bearing wheel sets (45) are respectively arranged on the transmission shaft (422); the plurality of load bearing wheel sets (45) share the weight of the load bearing rail load bearing mounting base (43), the bevel gear (424) does not bear the base weight, and the bevel gear (424) only provides centripetal meshing power transmission guidance for the rotation of the rail load bearing mounting base (43).

5. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging production press machine according to claim 2, characterized in that: the shaft seat (421) is of a cylindrical structure; the shaft seat (421) is concentrically and vertically fixedly installed at the bottom of the rail bearing installation base (43); the shaft seat (421) provides concentric guidance for horizontal radial rotation of the track bearing mounting base (43).

6. The moving table radial rotary conveying mechanism of the profiled steel rail forging and pressing production press according to claim 1, 2, 3, 4 or 5, characterized in that: the rail bearing mounting base (43) is of a horizontal box structure, bearing vertical ribs (431) are arranged in the horizontal box, and the bearing vertical ribs (431) are uniformly distributed in the box in a shape like Chinese character 'jing'.

7. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging and producing press machine is characterized in that: the connection part of the public rail (44) is a concentric arc cutting structure (441) with the same radius.

8. The radial rotary conveying mechanism of the moving table of the special-shaped steel rail forging and producing press machine is characterized in that: the public rail (44) is provided with a rail guide locking mechanism (6); the rail guide locking mechanism (6) consists of an air cylinder or a hydraulic cylinder (61), a locking block (62) and a locking frame (63); the air cylinder or the hydraulic cylinder (61) is horizontally and fixedly arranged beside the public rail (44); a piston rod of the air cylinder or the hydraulic cylinder (61) is fixedly connected with one end of a locking block (62) which moves horizontally; the other end of the locking block (62) is in splicing fit with the locking frame (53), and the locking frame (63) is fixedly installed at the side of the public rail (44) and at the horizontal collineation of the side of the connected rail.

9. The special-shaped steel rail forging and pressing production press moving table radial rotary conveying mechanism of claim 1, 7 or 8, which is characterized in that: the connection clearance between the common rail (44) and the connected rail is less than or equal to 1 mm.

Technical Field

The invention belongs to the technical field of special equipment for carrying or fixing the position of a combined die in operation and transportation, and particularly relates to a moving table radial rotary conveying mechanism of a special-shaped steel rail forging and pressing production press.

Background

The movable working tables play an extremely important role in die changing of the mechanical press, and the number of the movable working tables plays a leading role in improving the efficiency of the press. In the prior art, the problems of huge investment and time-consuming die change and hoisting of the press machine are solved to a certain extent by the use of the double-moving-table press machine, for example, the press machine provided with the double-moving-table and the technical scheme of the moving control device and the control method disclosed in the publication number of CN103085314B, due to the limitations of site space and invested capital. However, the double-moving-table press machine still cannot meet the requirement of multi-process complex forging and pressing production of the steel rail, particularly, during multi-process forging and pressing production of the special-shaped steel rail, a crown block is still needed to be used for hoisting and switching operation modes between the double-moving-table press machine, daily rapid conversion and use are not facilitated, meanwhile, a mold is repeatedly disassembled in the hoisting and mold changing process, and the operation is still complicated. In view of this, the following technical solutions are proposed.

Disclosure of Invention

The technical problems solved by the invention are as follows: the utility model provides a dysmorphism rail forging and pressing production press moves platform radial gyration conveying mechanism, solves a plurality of directions and moves the platform towards a press and carry the technical problem who moves the platform, satisfies the high-efficient, low economic expenditure extension in multi-process forging and pressing production and use demand.

The technical scheme adopted by the invention is as follows: a moving table radial rotary conveying mechanism of a press for forging and producing special-shaped steel rails comprises a servo motor, a radial horizontal rotation speed reduction transmission mechanism, a rail bearing mounting base and a public rail; public rails which are parallel at intervals are fixedly arranged on the upper end surface of the rail bearing mounting base; a servo motor is fixedly arranged on the lower end face of the rail bearing mounting base; the servo motor drives the fixed shaft of the track bearing mounting base to rotate radially through the radial horizontal rotation speed reduction transmission mechanism.

In the above technical solution, further: the radial horizontal rotation speed reduction transmission mechanism consists of a shaft seat, a transmission shaft, a worm and gear transmission mechanism, a bevel gear and a radial bevel rack; the transmission shaft is rotatably supported and arranged at the bottom of the rail bearing mounting base through a shaft seat; the transmission shaft is driven by a servo motor, the worm gear transmission mechanism drives the transmission shaft to rotate in a speed reduction manner, bevel gears are mounted at the shaft ends of the transmission shaft, and the four bevel gears are respectively meshed with radial bevel racks below the track bearing mounting base from four radially uniformly distributed points so as to drive the track bearing mounting base to horizontally and radially rotate.

In the above technical solution, further: the two transmission shafts are crossed in the bottom space of the rail bearing mounting base and rotatably supported and mounted; the two servo motors drive each transmission shaft to rotate through a worm and gear mechanism from the middle part of each transmission shaft respectively; bevel gears are coaxially and fixedly arranged at two ends of the outer shaft end of the transmission shaft respectively; the four bevel gears are respectively meshed with the radial bevel gear rack from four point positions which are uniformly distributed in the radial direction simultaneously so as to drive the track bearing mounting base to rotate horizontally and radially.

In the above technical solution, further: the transmission shafts are respectively provided with a plurality of load bearing wheel sets; the plurality of load bearing wheel sets share the weight of the bearing rail bearing mounting base, the bevel gear does not bear the weight of the base, and the bevel gear only provides centripetal meshing power transmission guide for the rotation of the rail bearing mounting base.

In the above technical solution, further: the shaft seat is in a cylindrical structure; the axle seat is concentrically and vertically fixedly installed at the bottom of the rail bearing installation base; the axle seat provides concentric guidance for the horizontal radial rotation of the track load-bearing mounting base.

In the above technical solution, preferably: the rail bearing mounting base is of a horizontal box structure, bearing vertical ribs are arranged in the horizontal box, and the bearing vertical ribs are uniformly distributed in the box in a # -shape.

In the above technical solution, further: the connection part of the public track is in a concentric arc cutting structure with the same radius.

In the above technical solution, further: the public rail is provided with a rail guide locking mechanism; the rail guide locking mechanism consists of a cylinder or a hydraulic cylinder, a locking block and a locking frame; the air cylinder or the hydraulic cylinder is horizontally and fixedly arranged at the side of the public rail; a piston rod of the air cylinder or the hydraulic cylinder is fixedly connected with one end of the horizontally moving locking block; the other end of the locking block is in splicing fit with a locking frame, and the locking frame is fixedly installed at the side of the public rail and the side of the connected rail in a horizontal collinear manner.

In the above technical solution, preferably: the connection clearance between the public rail and the connected rail is less than or equal to 1 mm.

Compared with the prior art, the invention has the advantages that:

1. the cross-shaped rail structure is arranged at the center of the cross-shaped rail structure, and the common rail is driven to rotate through 360-degree horizontal rotation of the rail bearing mounting base, so that the rotation switching adjustment of the common rail in different positive and cross directions is realized, and the conveying switching of a plurality of direction moving platforms towards the press station rail is realized; the technical problem of low die change efficiency in multi-process complex forging and profiling production of the special-shaped steel rail is solved, and resource integration is realized; the method lays a foundation for reducing the expenditure cost of the press machine equipment, compacting, saving the occupied space of the equipment, saving the trouble of frequent die change, hoisting, dismounting and mounting operations, improving the processing efficiency and meeting the continuously expanded use requirement of a complex process; the design problem that a single press machine is matched with a multi-moving-platform track system is simplified to the maximum extent; economical, practical, reliable and efficient.

2. The invention adopts the servo motor to drive and the radial horizontal rotation speed reduction transmission mechanism to reduce the speed to realize the horizontal rotation of the track bearing mounting base, can realize the high-precision controllable rotation, can control the rotation precision to be +/-0.5 degrees, has the signal delay less than 10mS, and has accurate and reliable control.

3. According to the track bearing mounting base, the speed is reduced through the worm gear and worm transmission mechanism, the bevel gear is meshed with the radial bevel rack to realize the horizontal rotation of the track bearing mounting base, and the worm gear and worm transmission mechanism can realize the speed reduction function of the transmission shaft and also has a self-locking function, so that the track bearing mounting base has a position locking function after high-precision rotation and parking, and effectively prevents the position after butt joint from generating deviation and displacement.

4. Two transmission shafts are respectively installed on a cross rotating support at the bottom space of a track bearing installation base, and bevel gears are respectively and fixedly installed at two ends of the outer shaft end of each transmission shaft coaxially; therefore, the total four bevel gears are respectively meshed with the radial bevel gear rack from four point positions which are uniformly distributed in the radial direction simultaneously so as to drive the track bearing mounting base to rotate horizontally and radially; the four-point uniform distribution support has stable and reliable transmission, so that the horizontal rotation of the track bearing mounting base in the radial rotary conveying mechanism can stably and reliably run in a bumpy-preventing way.

5. The transmission shafts crossed in a cross shape are respectively provided with a plurality of load bearing wheel sets; the bevel gear only provides centripetal meshing power transmission guidance for the rotation of the track bearing mounting base; the problem of how to bear the tonnage level weight of the moving platform and the die tool of the radial rotary conveying mechanism is solved, and the radial rotary conveying mechanism is more stable and reliable when bearing the moving platform to rotate.

6. The bottom end of the shaft seat with the cylindrical shape is coaxially and rotatably mounted on the fixed base in an adaptive manner, so that concentric guidance is provided for horizontal radial rotation of the track bearing mounting base, and the track bearing mounting base can be centered and stably rotate.

7. The rail bearing mounting base adopts the bearing vertical ribs which are uniformly distributed in a groined shape to support and form a horizontally supported box body structure, the structural support is stable, the structure is economical and practical, all point positions of the box body are uniformly stressed, the box body is effectively prevented from deforming, and the weight of a moving platform can be more stably and reliably supported.

8. The common rail is butted with the connected rail by adopting a concentric arc-cutting structure with the same radius, so that on one hand, an avoidance space is provided for radial angle rotation of the common rail and the rails in different directions in butt joint, on the other hand, the butt joint precision of the platform moving rail is favorably improved, and the butt joint failure problems of step butt joint, height and width staggered butt joint, gradient butt joint and the like are prevented.

9. According to the rail guide locking mechanism installed on the public rail, the air cylinder or the hydraulic cylinder in the rail guide locking mechanism drives the locking block to stretch and displace, when the locking block extends out, the locking frame of the public rail and the locking frame of the connected rail are simultaneously inserted, so that the guide and positioning locking of the rail butt joint are realized, the rail is high in precision and reliable, the positioning locking butt joint is realized, and the reliability of rail butt joint transition is ensured.

Drawings

FIG. 1 is a schematic view of a lateral docking state of an embodiment of the present invention applied to a press machine with three transfer stations;

FIG. 2 is a schematic view of the longitudinal docking state of the present invention applied to the embodiment of FIG. 1;

FIG. 3 is a schematic diagram of the present invention applied to a press machine and matching five embodiments of the moving table;

FIG. 4 is a perspective view of the radial rotary conveying mechanism of the present invention applied to the embodiment of FIG. 1;

FIG. 5 is a perspective view of the radial rotary transport mechanism of the present invention;

FIG. 6 is a layout structure diagram of a preferred embodiment of a transmission mechanism and a force sharing structure in the radial rotary conveying mechanism of the present invention;

FIG. 7 is an enlarged detail schematic view of the track guiding and locking mechanism of FIG. 4 of the radial slewing conveyor of the present invention;

in the figure: 1-a press, 2-a press station rail, 3-a moving platform station rail, 4-a radial rotary conveying mechanism and 5-a moving platform; 41-servo motor, 42-radial horizontal rotation speed reduction transmission mechanism, 43-rail bearing mounting base and 44-public rail; 421-shaft seat, 422-transmission shaft, 423-worm gear transmission mechanism, 424-bevel gear and 425-radial bevel rack; 45-load bearing wheel set; 431-load-bearing studs; 441-arc cutting structure; 6-rail guide locking mechanism; 61-air cylinder or hydraulic cylinder, 62-locking block, 63-locking frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to fig. 1 to 7 in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

(as shown in fig. 1, fig. 2, fig. 3 and fig. 4) is a radial rotary conveying mechanism of a moving table of a press for forging and producing the special-shaped steel rail, which is hereinafter referred to as: the radial rotary conveying mechanism 4 is a specific application embodiment.

Application example 1 of the present invention: see fig. 1 and 2

On the basis of a press machine 1; press station rails 2 are arranged below the press 1, and one press station rail 2 is a conventional press station rail. A press machine station rail 2 and three platform station rail 3 that move use radial rotary conveying mechanism 4 as the cross center respectively, and a press machine station rail 2 and a plurality of platform station rail 3 that move are located four normal position orientations of radial rotary conveying mechanism 4 east west south north respectively and set up, and a cross rail structure is constituteed with a plurality of platform station rail 3 to a press machine station rail 2, and a cross rail structure is finally refuted with press machine station rail 2. The three platform moving station rails 3 are respectively provided with a platform moving 5; the moving platforms 5 are respectively used for installing different types of forging and pressing die tools. Each moving platform 5 is provided with an independent moving mechanism, a jacking mechanism and a descending mechanism, and the moving mechanism, the jacking mechanism and the descending mechanism are in an industry universal mode so as to meet the use requirements of the press machine.

This example, when used: as shown in fig. 1, when the moving platform 5 on the opposite moving platform station rail 3 of the press machine 1 needs to be fed into the press machine station rail 2, the radial rotary conveying mechanism 4 drives the common rail 44 thereon to rotate by 90 ° to the horizontal and transverse state shown in fig. 1, so that the moving platform 5 on the opposite moving platform station rail 3 of the press machine 1 can enter and exit the press machine station rail 2. When any one of the moving platforms 5 on the upper side and the lower side of the press machine 1 needs to be fed into the press machine station rail 2, in the state shown in fig. 1, the radial rotary conveying mechanism 4 firstly drives the common rail 44 thereon to rotate clockwise or anticlockwise by 90 degrees to the longitudinal rail butt joint state shown in fig. 2: then any one of the moving platforms 5 on the upper side and the lower side of the press machine 1 moves to the central position of the radial rotary conveying mechanism 4, the radial rotary conveying mechanism 4 drives the moving platform 5 which is in place thereon to rotate reversely by 90 degrees and restore to the butt joint state of the transverse rail as shown in figure 1, and then the moving platform 5 moves to the press machine station rail 2 from the radial rotary conveying mechanism 4 to finish the conveying of the lateral moving platform 5.

Application example 2 of the present invention: see FIG. 3

Five sets of moving platforms 5 are matched with one press machine 1, namely, one press machine station rail 2 and five moving platform station rails 3 form an embodiment of two cross rail structures. This example, when used: as shown in fig. 3, a station moving rail 3 is needed to be shared at the convergence of the two cross-shaped rail structures, that is, the station moving rail 3 at the intersection of the inner sides of the two cross-shaped rail structures connects the two cross-shaped rail structures to communicate with the station rail 2 of the press. In the state shown in the figure, the conveying of any one of the moving platforms 5 towards the press station rail 2 on the moving platform station rails 3 at the non-intersection positions of the two cross rail structures located at the outer branches can be realized. Taking as an example the transfer station 5 furthest to the right as shown in fig. 3, is transported towards the press station rail 2: the right cross-shaped rail structure rotates 90 degrees anticlockwise or clockwise from the state shown in fig. 3, so that the right cross-shaped rail structure is transversely connected, then the moving platform 5 at the farthest right side moves to the center of the radial rotary conveying mechanism 4 of the right cross-shaped rail structure in the two cross-shaped rail structures, the moving platform 5 continues to move forwards until the moving platform 5 moves to the center of the radial rotary conveying mechanism 4 of the left cross-shaped rail structure and stops, the radial rotary conveying mechanism 4 at the left side drives the moving platform 5 to rotate 90 degrees radially, so that the left rail transverse butt joint state is switched to the left rail longitudinal butt joint state, then the moving platform 5 moves upwards to the press station rail 2 along the radial rotary conveying mechanism 4 which is longitudinally opened at the left side, and the conveying of the moving platform 5 at the farthest right side to the press station rail 2 shown in fig. 3 is completed. By analogy, the transport of the upper table 5 in any of the five directions towards the press station rails 2 of the embodiment of fig. 3 can be realized.

Wherein, different platform 5 that moves can install multiplex displacement platform mould frock, thick pier tooling, heel end die mould frock, ordinary heel end die mould frock, extension heel end die mould frock etc. respectively.

The radial rotary conveying mechanism 4 is arranged at the cross position, and when the multiple moving platforms 5 enter and exit the press station rail 2, the radial rotary conveying mechanism 4 is used for realizing the on-off, connection and conversion of the different moving platforms 5 entering the rail, thereby simplifying the design problem of the multiple moving platform rail system to the maximum extent. The structure of the multiple moving platforms 5 configured by the press machine 1 can thoroughly get rid of the limitation of the auxiliary lifting and moving application quantity of the overhead travelling crane in the workshop space, can expand the application of configuring at least three sets of moving platforms 5 on a single press machine 1, and has important significance for improving the application level of industrial equipment and promoting the progress of the turnout machining process.

In the design time: on one hand, the radial rotary conveying mechanism 4 is required to ensure the safety and stable conveying of the bearing state of the die tool on the large-tonnage moving platform 5; on the other hand, the butting control precision of different moving platforms 5 for entering and exiting different rails is ensured, so that the large-tonnage moving platform can stably move in a mould loading state without slipping, clamping and static, tooth breaking, rod breaking, motor overload and the like. To achieve the above functions, reference is made specifically to the following structural improvements of the present invention:

the radial rotary conveying mechanism (shown in fig. 5 in conjunction with fig. 4) that is briefly described, of the moving table of the press for forging and producing the special-shaped steel rail, includes a servo motor 41, a radial horizontal rotation speed reduction transmission mechanism 42, a rail bearing mounting base 43, and a common rail 44.

Wherein, the upper end surface of the rail bearing mounting base 43 is fixedly welded with public rails 44 which are parallel at intervals; the parallel spacing of the common rails 44 is equal to the parallel spacing of the rails of the press station rails 2 and the transfer station rails 3, so as to accurately engage and adapt to the press station rails 2 and the transfer station rails 3 (as shown in fig. 1, 2 and 3). A servo motor 41 (combined with fig. 6) is fixedly arranged on the lower end surface of the rail bearing mounting base 43; the power output end of the servo motor 41 is connected with the power input end of the radial horizontal rotation speed reduction transmission mechanism 42, and the power output end of the radial horizontal rotation speed reduction transmission mechanism 42 drives the rail bearing mounting base 43 to rotate horizontally. Namely, the servo motor 41 drives the track bearing mounting base 43 to rotate in the fixed-axis radial direction through the radial horizontal rotation speed reduction transmission mechanism 42. Specifically, the radial horizontal rotation reduction transmission mechanism 42 includes a reduction gear, a bevel gear transmission mechanism, or a non-bevel gear transmission mechanism. The power output end of the servo motor 41 is connected with the power input end of the speed reducer, the power output end of the speed reducer is coaxially and fixedly connected with a transmission shaft, and the transmission shaft is rotatably supported and installed at the bottom of the rail bearing installation base 43 through a shaft seat and a bearing piece in the shaft seat; the servo motor 41 drives the transmission shaft to rotate at a low speed, the transmission shaft is coaxially and fixedly provided with a bevel gear or a gear of a bevel gear transmission mechanism or a non-bevel gear transmission mechanism, and the bevel gear or the gear is meshed with a radial rack, so that the servo motor drives and drives the track bearing mounting base 43 to rotate radially.

The invention adopts the servo motor 41 to drive and the radial horizontal rotation speed reduction transmission mechanism 42 to reduce the speed to realize the horizontal rotation of the track bearing mounting base 43, can realize the controllability of the radial rotary conveying mechanism 4 to control the rotation of the moving platform with high precision, can control the rotation precision of the radial rotary conveying mechanism 4 within +/-0.5 degrees, has the signal delay less than 10mS, and has accurate and reliable control.

In the above embodiment, further: the radial horizontal rotation speed reduction transmission mechanism 42 is composed of a shaft seat 421, a transmission shaft 422, a worm gear and worm transmission mechanism 423, a bevel gear 424 and a radial bevel rack 425.

Wherein, the transmission shaft 422 is rotatably supported and installed at the bottom of the rail bearing installation base 43 through the shaft seat 421 and the bearing member in the shaft seat 421; the transmission shaft 422 is driven by the servo motor 41, and the worm gear 423 drives the transmission shaft 422 to rotate in a speed reduction way. Specifically, the method comprises the following steps: the power output shaft of the servo motor 41 is coaxially and fixedly connected with a worm in a worm and gear transmission mechanism 423, the worm is meshed with a worm wheel, the worm wheel and the transmission shaft 422 are coaxially and fixedly connected into a whole, the worm and gear transmission mechanism 423 realizes a speed reduction function and a self-locking function after the transmission shaft 422 stops rotating after the servo motor stops operating. On this basis, the shaft 422 is provided with a bevel gear 424 at the axial end, and the bevel gear 424 is engaged with a radial bevel rack 425 of an annular structure below the track bearing mounting base 43 so as to drive the track bearing mounting base 43 to rotate horizontally and radially. The radial umbrella rack 425 is a ring-shaped umbrella tooth structure. The scheme adopts the bevel gear 424 to engage with the radial bevel rack 425, has a centripetal transmission function, and ensures that the radial rotary conveying mechanism 4 can stably rotate and operate by self-centering.

Moreover, the invention reduces the speed through the worm gear drive 423, the bevel gear 424 is meshed with the radial bevel rack 425 to realize the horizontal rotation of the track bearing mounting base 43, and the worm gear drive 423 can realize the speed reduction function of the transmission shaft 422 and has a self-locking function compared with a speed reducer or a reduction gearbox, so that the position of the radial rotary conveying mechanism 4 after high-precision spin-stop is naturally locked, and the deviation and the dislocation of the position of the connected track after successful butt joint are effectively prevented.

In the above embodiment, further: in order to ensure the bearing stability of the radial rotary conveying mechanism 4 in the horizontal centering and rotating process: the two transmission shafts 422 are crossed and rotatably supported and installed at the bottom space of the rail bearing installation base 43. By adopting the structure of two transmission shafts 422 crossed in a cross way, compared with the structure improvement after one transmission shaft 422 is combined, the power transmission can be realized uniformly and stably, and the bumping problem when the track bearing mounting base 43 rotates is avoided.

In the above embodiment, further: the shaft seat 421 is cylindrical; the shaft seat 421 is concentrically and vertically fixedly installed at the bottom of the rail bearing installation base 43; furthermore, the following steps are carried out: the axle seat 421 with a cylindrical shape also provides a centering function for the horizontal radial rotation of the track bearing mounting base 43. Specifically, the method comprises the following steps: and a bearing element is arranged in the seat body of the shaft seat 421, and the bearing element supports the middle part of the shaft body of the transmission shaft 422 so as to realize that the transmission shaft 422 takes the shaft seat 421 as the center and realize the rotating supporting installation of the transmission shaft 422 in the shaft seat 421.

On this basis, the bottom end of the shaft seat 421 with a cylindrical shape is used for concentrically rotating and adapting to the center of the base structure (not shown in the base structure diagram), and the base structure provides concentric guidance for the horizontal radial rotation of the track bearing mounting base 43, so that the track bearing mounting base 43 can be centered and stably rotated. Therefore, the shaft seat 421 with a cylindrical shape cooperates with the gear 424 and the radial bevel rack 425 to effectively promote the self-centering rotation of the radial rotary conveying mechanism 4, thereby ensuring the rotation stability of the radial rotary conveying mechanism 4.

(as shown in fig. 6) on this basis: the two servo motors 41 respectively drive each transmission shaft 422 to rotate from the middle of each transmission shaft 422 through a worm gear mechanism 423. That is, the power output shaft of each servo motor 41 is coaxially and fixedly connected with the worm in the worm and gear transmission mechanism 423, the worm is engaged with the worm wheel, and the worm wheel is coaxially and fixedly connected with the shaft body of the transmission shaft 422 into a whole. Two space vertical transmission shafts 422 are coaxially and fixedly provided with bevel gears 424 at two ends of the outer shaft end respectively; the four bevel gears 424 are respectively meshed with the radial bevel gear rack 425 from four radially and uniformly distributed points at the same time so as to drive the track bearing mounting base 43 to horizontally and radially prevent bumping and rotating.

Therefore, the two transmission shafts 422 of the invention are respectively installed in the cross-shaped rotation support at the bottom space of the track bearing installation base 43, and the bevel gears 424 are respectively and fixedly installed coaxially at the two ends of the outer shaft end of each transmission shaft 422; thus, a total of four bevel gears 424 respectively engage the radial bevel rack 425 from four radially spaced points simultaneously to effect horizontal radial rotation of the track load bearing mounting base 43. Compared with a bevel gear transmission structure design, four-point uniform distribution support transmission enables the horizontal rotation of the track bearing weight mounting base 43 in the radial rotary conveying mechanism 4 to run more stably, and the bumping problem is avoided.

In the above embodiment, further: because move platform 5 after installing the mould frock additional, weight is above the tonnage level basically, consequently, for satisfying large-tonnage bearing capacity demand, radial rotary conveying mechanism 4 still improves as follows when designing: namely, a plurality of load wheel groups 45 are respectively arranged on the transmission shafts 422; in the preferred embodiment shown in the figures, four load-bearing wheel sets 45 are respectively disposed on the two transmission shafts 422, the four load-bearing wheel sets 45 are uniformly distributed on each transmission shaft 422, the eight load-bearing wheel sets 45 are formed in total, and the eight load-bearing wheel sets 45 respectively share the weight of the load-bearing rail mounting base 43, so as to meet the requirement of the heavy load of the rail load-bearing mounting base 43. So that the aforementioned bevel gear 424 does not bear the weight of the base, the bevel gear 424 merely provides a centripetally engaging power transmitting guide for rotation of the track load bearing mounting base 43. The bevel gear 424 is prevented from bearing the weight force, i.e. the primary drive member bevel gear 424 is prevented from being damaged. The long-time, long-life, more durable steady operation of drive mechanism is guaranteed.

Therefore, the transmission shafts 422 crossed in the cross shape are respectively provided with a plurality of load wheel groups 45; the plurality of load bearing wheel sets 45 share the weight of the bearing rail bearing mounting base 43, and the bevel gear 424 only provides centripetal meshing power transmission guidance for the rotation of the bearing rail mounting base 43; the problem of how radial rotary conveying mechanism 4 bears tonnage level weight and moves platform and move mould frock on the platform is solved, main drive member is effectively protected not to receive the damage, and extension equipment life for when radial rotary conveying mechanism 4 bears large-tonnage level and moves platform rotary motion, bear more stably, safely, reliable.

In the above embodiment, preferably: the rail bearing mounting base 43 is of a horizontal box structure, bearing studs 431 are arranged in the horizontal box, the bearing studs 431 are distributed in the box in a cross shape, specifically, the rail bearing mounting base 43 comprises an upper disc plate and a lower disc plate, and the bearing studs 431 are arranged in front of the upper disc plate and the lower disc plate.

The rail bearing mounting base 43 adopts the bearing vertical ribs 431 which are uniformly distributed in the shape of the Chinese character 'jing' to support and form a horizontally supported box body structure, the material is easy to obtain, the structure is economical and practical, the structural support is stable, the bearing vertical ribs 431 which are uniformly distributed in the shape of the Chinese character 'jing' can effectively prevent the box body from being deformed by pressure, all point positions of the upper disc plate and the lower disc plate of the box body are uniformly stressed, and the weight of a large-tonnage level shifting platform and a mold tool can be more stably and reliably borne.

In the above embodiment, further: the connection part of the common rail 44, the press station rail 2 and the platform moving station rail 3 is a concentric arc cutting structure 441 with the same radius. Specifically, the method comprises the following steps: the arc-cutting structure 441 of the common rail 44 is axially symmetrically inclined outwards left and right; the arc cutting structures 441 of the press station rail 2 and the platform moving station rail 3 are symmetrically inclined inwards from left to right, and the inclination angle of the arc cutting structures 441 is preferably 55 degrees. Meanwhile, in the above embodiment, preferably: the connection clearance between the public rail 44 and the connected rail, namely the clearance between the public rail and the press station rail 2 and the transfer station rail 3 is less than or equal to 1mm, so that the influence of partition conveying is eliminated.

Therefore, the common rail 44 is connected with the press machine station rail 2 and the platform moving station rail 3 by adopting the concentric and same-radius arc cutting structure 441, on one hand, an avoidance space is provided for radial angle rotation of the common rail 44 and rails in different directions in butt joint, on the other hand, the platform moving rail butt joint precision is favorably improved, and the butt joint failure problems of step butt joint, height and width staggered butt joint, gradient butt joint and the like are prevented.

(as shown in fig. 5 and 7) in the above embodiment, further: on the self-locking function basis that 4 worm gear drive mechanisms of radial gyration conveying mechanism have, for accuracy, stability, the reliability that further improves the butt joint of plugging into of rail: a common rail 44 in the radial rotary conveying mechanism 4 is provided with a rail guide locking mechanism 6; the rail guide locking mechanism 6 is composed of a cylinder or hydraulic cylinder 61, a locking block 62 and a locking frame 63. The rail guide locking mechanism 6 has four sets, respectively provided at the interface of the common rail 44.

The air cylinder or hydraulic cylinder 61 is horizontally and fixedly arranged beside the public rail 44; a piston rod of the air cylinder or the hydraulic cylinder 61 is fixedly connected with one end of a locking block 62 which moves horizontally; the other end of the locking block 62 is inserted and matched with the locking frame 53, and the locking frame 63 is fixedly installed at the side of the near end of the connection part of the public rail 44 and the side of the connection part of the press station rail 2 and the transfer station rail 3 to be connected respectively. The air cylinder or the hydraulic cylinder 61 pushes the locking block 62 to extend out through a piston rod of the air cylinder or the hydraulic cylinder, and the locking block 62 is inserted into the public rail 44, the connected press machine station rail 2 and the platform moving station rail 3 locking frame 63 in sequence to realize the position locking of the connected rail.

It can be seen that the radial rotary conveying mechanism 4 of the invention is provided with the rail guide locking mechanism 6, the air cylinder or hydraulic cylinder 61 in the rail guide locking mechanism 6 drives the locking block 62 to move in a telescopic manner, when the locking block 62 extends out, the locking block 53 of the common rail 44, the press station rail 2 and the locking frame 53 of the platform moving station rail 3 are inserted simultaneously, so that the guide and positioning locking of the rail butt joint are realized, the rail is in high-precision, reliable and stable positioning locking butt joint, and the stability, safety and reliability of the operation of the platform moving along the rail during transition conveying are ensured.

The working principle of the radial rotary conveying mechanism 4 of the invention is as follows: the servo motor 41 drives the transmission shaft 422 to rotate through the worm gear transmission mechanism 423, the transmission shaft 422 drives the bevel gear 424 to rotate, the bevel gear 424 is meshed with the radial bevel rack 425 to drive the track bearing mounting base 43 to rotate, when the track bearing mounting base 43 rotates, the load-bearing wheel set 45 realizes the stable rolling support of the bearing capacity of the track bearing mounting base 43, and the axle seat 421 in the shape of a cylinder is combined with the bevel gear 424 and the radial bevel rack 425 to realize the centripetal and centering rotation of the track bearing mounting base 43; the rail bearing mounting base 43 realizes longitudinal and transverse butt joint switching of the common rail 44, the platform moving station rail 3 and the press station rail 2 through clockwise and anticlockwise 90-degree switching rotation of the rail bearing mounting base, and realizes connection and conveying of the displacement platform 5 towards the rails of the press station rail 2 in different directions.

In conclusion, the cross-shaped rail structure is arranged at the center of the cross-shaped rail structure, and the common rail is driven to rotate through 360-degree horizontal rotation of the rail bearing mounting base, so that the rotation switching adjustment of the common rail in different directions is realized, and the conveying switching of the multiple-direction moving platforms towards the press station rail is realized; the technical problem of low die change efficiency in multi-process complex forging and profiling production of the special-shaped steel rail is solved, and resource integration is realized; the method lays a foundation for reducing the expenditure cost of the press machine equipment, compacting, saving the occupied space of the equipment, saving the trouble of frequent die change, hoisting, dismounting and mounting operations, improving the processing efficiency and meeting the continuously expanded use requirement of a complex process; the design problem that a single press machine is matched with a multi-moving-platform track system is simplified to the maximum extent; economical, practical, reliable and efficient.

All the embodiments in the present specification are described in a related manner, and the same and similar parts among the embodiments may be referred to each other, and each embodiment focuses on the differences from the other embodiments.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention shall fall within the protection scope of the present invention.

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