阅读说明：本技术 一种自动装车系统 (Automatic loading system ) 是由 薛本峰 王书蒙 葛康 王禹程 于 2020-12-30 设计创作，主要内容包括：本发明涉及一种自动装车系统,属于工业自动化技术领域。自动装车系统机械结构包括推送机构、码垛平台、支撑装置、码垛机器人、来料整形导正机构和综合控制系统；自动装车系统的装车方法为厢式货车停在设定的区域内后进行自动装车,综合控制系统自动探测厢式货车的长度、宽度和底板高度,码垛机器人将码好垛的物料装到厢式货车中,直至将厢式货车装满。本发明的有益效果是：该系统具有提高效率、降低环境污染、运行稳定、减轻操作人员的劳动强度等特点；该系统中文显示界面,操作简便、界面友好,并为用户的全厂信息化管理预留了远程控制和系统网络管理接口。(The invention relates to an automatic loading system, and belongs to the technical field of industrial automation. The mechanical structure of the automatic loading system comprises a pushing mechanism, a stacking platform, a supporting device, a stacking robot, an incoming material shaping and guiding mechanism and a comprehensive control system; the loading method of the automatic loading system comprises the steps that automatic loading is carried out after a van is stopped in a set area, the length, the width and the height of a bottom plate of the van are automatically detected by the comprehensive control system, and the palletizing robot loads stacked materials into the van until the van is filled. The invention has the beneficial effects that: the system has the characteristics of improving the efficiency, reducing the environmental pollution, stably running, reducing the labor intensity of operators and the like; the system has a Chinese display interface, is simple and convenient to operate, has a friendly interface, and reserves a remote control and system network management interface for factory-wide information management of users.)

1. The utility model provides an automatic loading system which characterized in that: the mechanical structure of the automatic loading system comprises a pushing mechanism, a stacking platform, a supporting device, a stacking robot, an incoming material shaping and guiding mechanism and a comprehensive control system; the loading method of the automatic loading system comprises the steps that automatic loading is carried out after a van is stopped in a set area, the length, the width and the height of a bottom plate of the van are automatically detected by the comprehensive control system, and the palletizing robot loads stacked materials into the van until the van is filled.

2. The automatic loading system according to claim 1, wherein the loading method of the automatic loading system specifically comprises:

after the van is stopped in a set area, the comprehensive control system automatically detects the length, the width and the height of a bottom plate of the van, and the material bag reaches the material bag conveying and shaping system through the transfer mechanism, is guided, shaped and compacted and is conveyed to a specified place;

grabbing the material bag by a stacking robot, and stacking and forming on a stacking tray;

the stacking tray is translated to a designated pushing position;

the pushing device advances, and the fork takes the material stack;

the fork tines are lifted, the stacking tray returns to the original position, and the pushing device pushes the object stack to the inside of the carriage;

automatically adjusting gear shaping according to the height of the carriage;

feeding the material stack to a designated position of a carriage;

the fork head is withdrawn, and the pushing device acts to complete unloading;

the pushing device retreats to the starting position.

Technical Field

The invention relates to an automatic loading system, and belongs to the technical field of industrial automation.

Background

At present, in places where goods are transported by trucks, loading vehicles generally adopt manual loading or forklift loading and other modes, but the original mode has the disadvantages of high labor intensity, high danger, low efficiency, high loading limitation and low automation degree.

Disclosure of Invention

In order to overcome the defects of the prior art, the invention provides an automatic loading system, which replaces the traditional manual loading mode or forklift loading mode, realizes automatic loading operation, reduces labor intensity, and improves loading safety and production efficiency.

The invention is realized by the following technical scheme: the utility model provides an automatic loading system which characterized in that: the mechanical structure of the automatic loading system comprises a pushing mechanism, a stacking platform, a supporting device, a stacking robot, an incoming material shaping and guiding mechanism and a comprehensive control system; the loading method of the automatic loading system comprises the steps that automatic loading is carried out after a van is stopped in a set area, the length, the width and the height of a bottom plate of the van are automatically detected by the comprehensive control system, and the palletizing robot loads stacked materials into the van until the van is filled.

The loading method of the automatic loading system specifically comprises the following steps:

after the van is stopped in a set area, the comprehensive control system automatically detects the length, the width and the height of a bottom plate of the van, and the material bag reaches the material bag conveying and shaping system through the transfer mechanism, is guided, shaped and compacted and is conveyed to a specified place;

grabbing the material bag by a stacking robot, and stacking and forming on a stacking tray;

the stacking tray is translated to a designated pushing position;

the pushing device advances, and the fork takes the material stack;

the fork tines are lifted, the stacking tray returns to the original position, and the pushing device pushes the object stack to the inside of the carriage;

automatically adjusting gear shaping according to the height of the carriage;

feeding the material stack to a designated position of a carriage;

the fork head is withdrawn, and the pushing device acts to complete unloading;

the pushing device retreats to the starting position.

The invention has the beneficial effects that: the system has the characteristics of improving the efficiency, reducing the environmental pollution, stably running, reducing the labor intensity of operators and the like; the system has a Chinese display interface, is simple and convenient to operate, has a friendly interface, and reserves a remote control and system network management interface for factory-wide information management of users.

Drawings

The invention is further illustrated below with reference to the figures and examples.

FIG. 1 is a flow chart of a method of the present invention;

fig. 2 is a system schematic of the present invention.

Detailed Description

An automatic loading system as shown in fig. 1 and 2 is characterized in that: the mechanical structure of the automatic loading system comprises a pushing mechanism, a stacking platform, a supporting device, a stacking robot, an incoming material shaping and guiding mechanism and a comprehensive control system; the loading method of the automatic loading system comprises the steps that automatic loading is carried out after a van is stopped in a set area, the length, the width and the height of a bottom plate of the van are automatically detected by the comprehensive control system, and the palletizing robot loads stacked materials into the van until the van is filled.

The loading method of the automatic loading system specifically comprises the following steps:

after the van is stopped in a set area, the comprehensive control system automatically detects the length, the width and the height of a bottom plate of the van, and the material bag reaches the material bag conveying and shaping system through the transfer mechanism, is guided, shaped and compacted and is conveyed to a specified place;

grabbing the material bag by a stacking robot, and stacking and forming on a stacking tray;

the stacking tray is translated to a designated pushing position;

the pushing device advances, and the fork takes the material stack;

the fork tines are lifted, the stacking tray returns to the original position, and the pushing device pushes the object stack to the inside of the carriage;

automatically adjusting gear shaping according to the height of the carriage;

feeding the material stack to a designated position of a carriage;

the fork head is withdrawn, and the pushing device acts to complete unloading;

the pushing device retreats to the starting position.

The automatic loading system automatically packs materials through the stacking robot, the materials are sequentially discharged according to the preset quantity, then the automatic conveying equipment is used for realizing the automatic processes of material transmission, receiving, loading, transporting, processing and the like, and the material transportation link, the material shaping link, the material stacking link and the material transportation and loading link of a factory workshop are closely linked to form an automatic loading system, so that the purposes of reducing people, improving efficiency, and being safe and reliable are realized.