Flexible integrated equipment for punching and assembling roof trim
阅读说明:本技术 一种车顶饰条冲切、组立的柔性化集成设备 (Flexible integrated equipment for punching and assembling roof trim ) 是由 许雷坤 洪杰 杨永 鲁国超 季春耀 龚文哲 汪爱平 朱树杰 于 2020-06-11 设计创作,主要内容包括:本发明提供了一种车顶饰条冲切、组立的柔性化集成设备,属于汽车零件装配技术领域,包括:固定机架,其上设置一工作区域,且在该工作区域的两侧各设置一安装平台,其中,在固定机架内安装有若干振动盘和一机械手;移动机架,通过插销结构与固定机架之间形成可拆卸配合,且在移动机架上设置一操作平台,并沿操作平台的长度方向设置有若干支撑台,若干定位机构、一压紧机构、两压铆机构以及一冲孔机构。本发明提供的一种车顶饰条冲切、组立的柔性化集成设备,一次性完成饰条产品的冲孔与组立,加快工作效率以及提高产品合格率,另外,固定机架与移动机架之间的可拆卸配合方式,能够实现不同汽车零部件的装配,扩大集成设备的使用领域。(The invention provides a flexible integrated device for punching and assembling a roof trim, belonging to the technical field of automobile part assembly and comprising: the device comprises a fixed rack, a vibration plate, a mechanical arm and a vibration plate, wherein a working area is arranged on the fixed rack, and mounting platforms are respectively arranged on two sides of the working area; the movable rack is detachably matched with the fixed rack through the plug pin structure, an operating platform is arranged on the movable rack, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged in the length direction of the operating platform. The flexible integration equipment for punching and assembling the roof trim provided by the invention can complete punching and assembling of the trim product at one time, accelerate the working efficiency and improve the product percent of pass, and in addition, the detachable matching mode between the fixed rack and the movable rack can realize the assembly of different automobile parts and expand the application field of the integration equipment.)
1. The utility model provides a die-cut, integrated equipment of flexibility of assemblage of roof trim which characterized in that includes:
the device comprises a fixed rack, a vibration plate and a manipulator, wherein a working area is arranged on the fixed rack, and mounting platforms are respectively arranged on two sides of the working area;
the movable frame is detachably matched with the fixed frame, an operating platform is arranged on the movable frame, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged along the length direction of the operating platform, wherein,
each supporting platform is provided with a supporting surface, and the supporting surfaces are spliced to form an assembly platform;
each positioning mechanism comprises a positioning cylinder arranged on the operating platform and a positioning plate connected with the output end of the positioning cylinder;
the pressing mechanism comprises a propping part and a pressing part which are respectively positioned at two ends of the assembling platform, wherein the propping part and the pressing part are both arranged on the operating platform;
each press riveting mechanism comprises a press riveting cylinder and a press riveting piece, wherein the press riveting cylinder is arranged on the operating platform through a press riveting seat, and the press riveting piece is connected with the output end of the press riveting cylinder;
the punching mechanism comprises a punching seat arranged on the operating platform and a punching structure connected with the punching seat.
2. The flexible integrated apparatus for die cutting and assembling the roof molding according to claim 1, wherein a traveling wheel is provided at each corner of the moving frame, wherein a ball is provided on each mounting platform.
3. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein a plurality of quick-connect connectors are arranged on the movable frame.
4. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein two fork truck legs which are parallel to each other are further arranged below the movable frame.
5. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein two rack holders are further arranged on the movable frame, and the rack holders are rotatably connected with the movable frame.
6. The flexible integrated device for punching and assembling the roof trim according to claim 5, wherein the placing support is connected with the moving frame in a horizontal plane in a left-right rotating manner, or connected with the moving frame in a vertical plane in a up-down rotating manner, and the rotating angle of the placing support is 0-90 °.
7. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein the positioning mechanism further comprises a first positioning connecting plate connected to the positioning cylinder, a second positioning connecting plate connected to the first positioning connecting plate, and a third positioning connecting plate rotatably connected to the second positioning connecting plate, wherein one end of the positioning plate is rotatably connected to the output end of the positioning cylinder, and the middle portion of the positioning plate is rotatably connected to the third positioning connecting plate.
8. The flexible integrated device for punching and assembling the roof molding according to claim 7, wherein the abutting part comprises an abutting block arranged on the operating platform, and the abutting block facing one side of the assembling platform is arranged in a step shape; the pressing part comprises a pressing cylinder and a pressing block, the pressing cylinder is installed on the operating platform through a connecting piece, the pressing block is connected with the output end of the pressing cylinder, and the pressing block facing one side of the assembling platform is arranged in a step shape.
9. The integrated, flexible apparatus for die-cutting and assembling a roof molding according to claim 8, wherein the punching structure comprises a pillar mounted on the punching seat; the punching oil cylinder is arranged on the upright post, wherein one end of the punching oil cylinder is connected with a punching piece; and the U-shaped guide block is arranged on the stand column, and the punching piece is nested with the U-shaped guide block in a sliding fit.
10. The flexible integrated device for punching and assembling the roof trim according to claim 1, wherein a first photoelectric sensor and a second photoelectric sensor are further arranged on the movable frame, wherein the first photoelectric sensor and the second photoelectric sensor are respectively electrically connected with an electric quick connector in a quick connector; and a third photoelectric sensor is arranged on the fixed frame corresponding to the position of each vibration disk, wherein the third photoelectric sensor is electrically connected with a control box arranged on the fixed frame.
Technical Field
The invention belongs to the technical field of automobile part assembling machinery, relates to an integrated device, and particularly relates to a flexible integrated device for punching and assembling a roof trim.
Background
The roof trim strip is an important component of the exterior trim of the automobile, and usually needs to be re-extruded and bent, and then needs to be subjected to end punching, end cover assembly and CLIP assembly, but some roof trim strips also need to be subjected to punching on the roof trim strip body. However, because the length of the roof trim is long, the existing lathe cannot punch the roof trim, a separate special punching machine is needed for punching, and a separate operator is needed to be configured, after the trim is punched, the assembly equipment is conveyed by tools such as a logistics vehicle, and the like, the trim after punching is assembled by ENDCAP and CLIP, and in such a processing mode, two processes of punching and assembling are formed, which causes waste of transportation, and two operators are needed to complete corresponding operations, which causes high labor cost and low production efficiency.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides integrated equipment which can complete punching and assembling at one time, accelerate the working efficiency and improve the product percent of pass.
The purpose of the invention can be realized by the following technical scheme: a flexible integrated device for punching and assembling a roof trim strip comprises:
the device comprises a fixed rack, a vibration plate and a manipulator, wherein an open type working area is arranged on the fixed rack, and two mounting platforms are respectively arranged on two sides of the working area;
the movable frame is detachably matched with the fixed frame, an operating platform is arranged on the movable frame, a plurality of supporting tables, a plurality of positioning mechanisms, a pressing mechanism, two pressure riveting mechanisms and a punching mechanism are arranged along the length direction of the operating platform, wherein,
each supporting platform is provided with a supporting surface, and the supporting surfaces are spliced to form an assembly platform;
each positioning mechanism comprises a positioning cylinder arranged on the operating platform and a positioning plate connected with the output end of the positioning cylinder;
the pressing mechanism comprises a propping part and a pressing part which are respectively positioned at two ends of the assembling platform, wherein the propping part and the pressing part are both arranged on the operating platform;
each press riveting mechanism comprises a press riveting cylinder and a press riveting piece, wherein the press riveting cylinder is arranged on the operating platform through a press riveting seat, and the press riveting piece is connected with the output end of the press riveting cylinder;
the punching mechanism comprises a punching seat arranged on the operating platform and a punching structure connected with the punching seat.
In the flexible integrated device for punching and assembling the roof trim, the travelling wheels are arranged on each corner of the movable rack, and each mounting platform is provided with a ball.
In the flexible integrated equipment for punching and assembling the roof trim, the movable rack is provided with a plurality of quick-connection connectors.
In the flexible integrated equipment for punching and assembling the roof trim, two fork truck legs which are parallel to each other are also arranged below the movable rack.
In the flexible integrated equipment for punching and assembling the roof trim, two piece placing supports are further arranged on the movable rack, wherein the piece placing supports are rotatably connected with the movable rack.
In the flexible integrated equipment for punching and assembling the roof trim, the piece placing support and the movable rack are in left-right rotary connection in a horizontal plane, or in up-down rotary connection in a vertical plane, wherein the rotation angle of the piece placing support is 0-90 degrees.
In the flexible integrated equipment for punching and assembling the roof trim, the positioning mechanism further comprises a first positioning connecting plate connected with the positioning cylinder, a second positioning connecting plate connected with the first positioning connecting plate, and a third positioning connecting plate rotationally connected with the second positioning connecting plate, wherein one end of the positioning plate is rotationally connected with the output end of the positioning cylinder, and the middle part of the positioning plate is rotationally connected with the third positioning connecting plate.
In the flexible integrated equipment for punching and assembling the roof trim strip, the abutting part comprises an abutting block arranged on the operating platform, and the abutting block facing one side of the assembling platform is arranged in a step shape; the pressing part comprises a pressing cylinder and a pressing block, the pressing cylinder is installed on the operating platform through a connecting piece, the pressing block is connected with the output end of the pressing cylinder, and the pressing block facing one side of the assembling platform is arranged in a step shape.
In the flexible integrated equipment for punching and assembling the roof trim, the punching structure comprises an upright post arranged on a punching seat; the punching oil cylinder is arranged on the upright post, wherein one end of the punching oil cylinder is connected with a punching piece; and the U-shaped guide block is arranged on the stand column, and the punching piece is nested with the U-shaped guide block in a sliding fit.
In the flexible integrated equipment for punching and assembling the roof trim, a first photoelectric sensor and a second photoelectric sensor are further arranged on the movable rack, wherein the first photoelectric sensor and the second photoelectric sensor are respectively and electrically connected with an electric quick connector in a quick plug; and a third photoelectric sensor is arranged on the fixed frame corresponding to the position of each vibration disk, wherein the third photoelectric sensor is electrically connected with a control box arranged on the fixed frame.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the flexible integration equipment for punching and assembling the roof trim, provided by the invention, the punching and assembling of the trim product are completed at one time through the vibrating disc and the mechanical arm on the fixed rack and the pressing mechanism, the riveting mechanism and the punching mechanism on the movable rack, so that the working efficiency is accelerated, the product percent of pass is improved, in addition, the assembly of different automobile parts can be realized through the detachable matching mode between the fixed rack and the movable rack, and the application field of the integration equipment is expanded.
(2) Set up the walking wheel in removing the frame, be convenient for remove the transport of frame on the one hand, on the other hand is through the walking wheel for remove the frame and push back in the working area, be convenient for adjust the relative position of second jack on the removal frame and the first jack on the mounting platform, make things convenient for inserting of bolt, accomplish the locking of removing frame and fixed frame. In addition, through the arrangement of the balls, the friction force generated when an operator adjusts the relative position between the movable rack and the fixed rack is reduced, and the assembly efficiency of the movable rack and the fixed rack is improved.
(3) Through set up the fork truck foot in moving the frame for operating personnel can pass through fork truck, stretch into the fork truck foot with the fork truck on, then wholly lift up and move the frame, and in pushing work area, comparatively labour saving and time saving has improved work efficiency, in addition, set up the fork truck foot in the bottom that moves the frame, can also improve the bulk strength who moves the frame, increase the area of contact between removal frame and the ground, thereby improve the reliability of trim product in assembling process.
(4) And the alternative assembly of the decorative strip products is realized by arranging the placing piece bracket, so that the working efficiency of the production of the decorative strip products is improved. In addition, the piece placing support and the moving rack are connected in a rotating mode, the size of the moving rack in the storage process is reduced, operators are prevented from colliding with the moving rack, and the use safety of the moving rack is improved.
(5) The utility model discloses a positioning mechanism, including the locating plate, the locating plate is connected with the output of locating cylinder, between second location connecting plate and the third location connecting plate, between third location connecting plate and the locating plate, and be swivelling joint between the output of locating plate and location cylinder, thereby reduce positioning mechanism's the volume of accomodating under unused state, in addition, second location connecting plate, the third location connecting plate, constitute "four-bar linkage" between the output of locating plate and location cylinder, along with constantly stretching out of location cylinder output, pressure between the trim on locating plate and the assembly platform is crescent, thereby further improve the reliability of trim location.
(6) Whether the end part of the decoration strip is connected with the end cover or not is detected through the first photoelectric sensor and the second sensor, so that the reliability of decoration strip product assembly and the qualification rate of the decoration strip product are improved. The number of the buckles in the vibration disc is detected through the third photoelectric sensor, so that an operator is reminded of supplementing the number of the buckles in the vibration disc in time.
Drawings
Fig. 1 is a schematic structural diagram of a flexible integrated device for punching and assembling a roof trim of the invention.
Fig. 2 is a schematic partial structural view 1 of a flexible integrated device for punching and assembling a roof molding according to the present invention.
Fig. 3 is a partial structural schematic view 2 of a flexible integrated device for punching and assembling a roof trim according to the invention.
Fig. 4 is a partial structural schematic view 3 of a flexible integrated device for punching and assembling a roof molding according to the present invention.
Fig. 5 is an enlarged view of a portion a in fig. 2.
Fig. 6 is an enlarged view of a portion B in fig. 3.
Fig. 7 is an enlarged view of a portion C in fig. 3.
Fig. 8 is an enlarged view of a portion D in fig. 3.
Fig. 9 is an enlarged view of a portion E in fig. 3.
Fig. 10 is an enlarged view of a portion F in fig. 3.
FIG. 11 is a schematic view of the punching mechanism according to a preferred embodiment of the present invention.
In the figure, 100, a fixed frame; 110. a working area; 120. mounting a platform; 121. a first jack; 122. a ball bearing; 130. a control box; 140. a gas source; 150. a hydraulic station; 160. A third photosensor; 200. a vibrating pan; 300. a manipulator; 400. moving the frame; 410. an operating platform; 420. a second jack; 430. a traveling wheel; 440. an electric quick connector; 450. a pneumatic quick connector; 460. an oil valve; 470. a forklift foot; 480. a waste material box; 490. placing a part bracket; 490A, a first photosensor; 490B, a second photosensor; 500. a support table; 510. a support surface; 600. a positioning mechanism; 610. positioning the air cylinder; 620. positioning a plate; 630. a first positioning connecting plate; 640. a second positioning connecting plate; 650. a third positioning connecting plate; 700. a hold-down mechanism; 710. an abutting portion; 720. A pressing part; 721. a connecting member; 722. a pressing cylinder; 723. a compression block; 800. a press riveting mechanism; 810. pressing a riveting seat; 820. a pressure riveting cylinder; 830. pressing and riveting the parts; 900. a punching mechanism; 910. punching a hole seat; 920. punching a hole structure; 921. a column; 922. punching an oil cylinder; 923. punching a hole piece; 924. punching the noodles; 925. and a guide block.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 11, the present invention provides a flexible integrated device for punching and assembling a roof molding, comprising: a fixed rack 100 on which an open type working area 110 is provided, and two mounting platforms 120 are respectively provided at both sides of the working area 110, wherein a plurality of vibration discs 200 and a manipulator 300 are mounted in the fixed rack 100; the movable rack 400 is detachably matched with the fixed rack 100, an operating platform 410 is arranged on the movable rack 400, a plurality of supporting platforms 500, a plurality of positioning mechanisms 600, a pressing mechanism 700, two riveting mechanisms 800 and a punching mechanism 900 are arranged along the length direction of the operating platform 410, wherein each supporting platform 500 is provided with a supporting surface 510, and the supporting surfaces 510 are spliced to form an assembly platform; each positioning mechanism 600 comprises a positioning cylinder 610 arranged on the operating platform 410 and a positioning plate 620 connected with the output end of the positioning cylinder 610; the pressing mechanism 700 comprises an abutting part 710 and a pressing part 720 which are respectively positioned at two ends of the assembling platform, wherein the abutting part 710 and the pressing part 720 are both arranged on the operating platform 410; each press riveting mechanism 800 comprises a press riveting cylinder 820 arranged on the operating platform 410 through a press riveting seat 810, and a press riveting piece 830 connected with the output end of the press riveting cylinder 820; the punching mechanism 900 includes a punching base 910 mounted on the operation platform 410, and a punching structure 920 connected to the punching base 910.
In this embodiment, when the decoration strip product needs to be assembled, the
According to the flexible integration equipment for punching and assembling the roof trim, provided by the invention, the
Preferably, as shown in fig. 1 to 11, the
Preferably, as shown in fig. 1 to 11, a
In this embodiment, the traveling
Preferably, as shown in fig. 1 to 11, a plurality of quick-connect connectors are arranged on the moving
In this embodiment, the quick connector includes an electric
The quick-connection plug further comprises an air quick-
The quick-connection-peg also comprises an oil quick-connection-peg connected with an
Preferably, as shown in fig. 1 to 11, two
In this implementation, because the functional unit of installation is more on the
Preferably, as shown in fig. 1 to 11, a
In this embodiment,
Preferably, as shown in fig. 1 to 11, two placing
Further preferably, the placing
In this embodiment, because the trim is a strip-shaped structure, a pre-installation region of the trim product is formed by two placing
Preferably, as shown in fig. 1 to 11, the positioning mechanism 600 further includes a first positioning connecting plate 630 connected to the positioning cylinder 610, a second positioning connecting plate 640 connected to the first positioning connecting plate 630, and a third positioning connecting plate 650 rotatably connected to the second positioning connecting plate 640, wherein one end of the positioning plate 620 is rotatably connected to the output end of the positioning cylinder 610, and the middle portion of the positioning plate 620 is rotatably connected to the third positioning connecting plate 650.
In this embodiment, the second positioning connecting plate 640 and the third positioning connecting plate 650, the third positioning connecting plate 650 and the positioning plate 620, and the positioning plate 620 and the output end of the positioning cylinder 610 are rotatably connected, so as to reduce the storage volume of the positioning mechanism 600 in an unused state, and in addition, a "four-bar linkage" is formed among the second positioning connecting plate 640, the third positioning connecting plate 650, the positioning plate 620, and the output end of the positioning cylinder 610, so that the pressure between the positioning plate 620 and the molding on the assembly platform is gradually increased along with the continuous extension of the output end of the positioning cylinder 610, thereby further improving the reliability of molding positioning.
Preferably, as shown in fig. 1 to 11, the
Preferably, as shown in fig. 1 to 11, the punching structure 920 includes a pillar 921 mounted on the punching base 910; the punching oil cylinder 922 is installed on the upright column 921, wherein one end of the punching oil cylinder 922 is connected with a punching piece 923, and the punching piece 923 is directed to the punching surface 924.
Further preferably, a U-shaped guide block 925 is installed on the upright 921, and the opening direction of the U-shaped guide block 925 is horizontally arranged, wherein the punching member 923 is nested in the U-shaped guide block 925. The perpendicularity of the punching piece 923 during up-and-down movement is ensured by the U-shaped guide block 925.
Preferably, as shown in fig. 1 to 11, a first
Further preferably, the first
In the present embodiment, whether the end of the molding is connected to the end cap is detected by the first and
Preferably, as shown in fig. 1 to 11, a third
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
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