Hydraulic loading type synchronous belt pulley transmission overload protection and alarm device
阅读说明：本技术 一种液压加载式同步带轮传动过载保护及报警装置 (Hydraulic loading type synchronous belt pulley transmission overload protection and alarm device ) 是由 李涛涛 于 2020-05-23 设计创作，主要内容包括：本发明公开一种液压加载式同步带轮传动过载保护及报警装置,属于同步带轮技术领域,同步带轮、加载液压缸体、垫圈、锁紧螺母安装在传动轴上,加载液压缸体上加工三个加载液压缸孔,加载液压缸轴的右端加工液压活塞,摩擦片焊接在加载液压轴的左端,液压活塞插入到加载液压缸孔内,小型发电机固定在圆盘上的发电机安装孔内,报警灯安装在圆盘上的报警灯安装孔内,报警灯通过线路与小型发电机连接,传动橡胶轮安装在小型发电机上,当同步带轮出现过载传动时,同步带轮与传动轴之间发生旋转运动,起到过载保护作用,同时,驱动传动橡胶轮旋转使小型发电机发电,报警灯亮起,实现报警,防止过载传动导致零部件损坏以及同步带跳齿、打滑等问题。(The invention discloses a hydraulic loading type synchronous pulley transmission overload protection and alarm device, belonging to the technical field of synchronous pulleys.A synchronous pulley, a loading hydraulic cylinder body, a gasket and a locknut are arranged on a transmission shaft, three loading hydraulic cylinder holes are processed on the loading hydraulic cylinder body, a hydraulic piston is processed at the right end of a loading hydraulic cylinder shaft, a friction plate is welded at the left end of the loading hydraulic shaft, the hydraulic piston is inserted into the loading hydraulic cylinder hole, a small generator is fixed in a generator mounting hole on a disc, an alarm lamp is mounted in an alarm lamp mounting hole on the disc, the alarm lamp is connected with the small generator through a line, a transmission rubber wheel is arranged on the small generator, when the synchronous pulley generates overload transmission, the synchronous pulley and the transmission shaft generate rotary motion to play the overload protection role, and simultaneously, the transmission rubber wheel is driven to rotate to enable the small, the alarm lamp lights, realizes reporting to the police, prevents that the overload transmission from leading to spare part to damage and hold-in range jump the tooth, the scheduling problem of skidding.)
1. The utility model provides a hydraulic pressure loading formula synchronous pulley transmission overload protection and alarm device, the structure includes: synchronous pulley, loading hydraulic cylinder, transmission shaft, lock nut, washer, loading hydraulic cylinder shaft, small generator, puller bolt, transmission rubber wheel, hydraulic check valve head, friction plate, fastening screw, alarm lamp, the left end of the transmission shaft is processed with disc, the right side of the disc on the transmission shaft is processed with synchronous pulley installation shaft, the right side of the synchronous pulley installation shaft on the transmission shaft is processed with hydraulic cylinder installation shaft, the right side of the hydraulic cylinder installation shaft on the transmission shaft is processed with lock nut installation shaft, the lock nut installation shaft is processed with external thread, the center position on the synchronous pulley is processed with synchronous pulley installation hole, the center position on the loading hydraulic cylinder is processed with hydraulic cylinder installation hole, the synchronous pulley is installed on the synchronous pulley installation shaft on the transmission shaft through synchronous pulley installation hole, the loading hydraulic cylinder is installed on the hydraulic cylinder installation shaft on the transmission shaft through hydraulic cylinder installation hole, the washer is sleeved on a locking nut mounting shaft, the washer is arranged at the right side position of a loading hydraulic cylinder body, the locking nut is mounted on the locking nut mounting shaft through external threads on the locking nut mounting shaft, the locking nut is arranged at the right side position of the washer, three loading hydraulic cylinder holes are processed on the loading hydraulic cylinder body and are symmetrically distributed by taking the axis of the loading hydraulic cylinder body as the center, internal threads are processed at the right ends of the three loading hydraulic cylinder holes, three tightening threaded holes are processed on the left side wall of a disc on a transmission shaft and are symmetrically distributed by taking the axis of the transmission shaft as the center, a left cylindrical boss is processed on the left side wall of the synchronous belt wheel, a right cylindrical boss is processed on the right side wall of the synchronous belt wheel, a hydraulic piston is processed at the right end of the loading hydraulic cylinder shaft, and a generator mounting hole is processed at the upper part of, processing fastening screw hole directly over the generator mounting hole on disc top, generator mounting hole and fastening screw hole intercommunication, left surface processing warning lamp mounting hole and trough on the disc, small-size generator install in the generator mounting hole, fastening screw installs in fastening screw hole, the alarm lamp passes through the adhesive and installs in the alarm lamp mounting hole, the alarm lamp passes through the circuit and is connected with small-size generator, the circuit passes through the adhesive and fixes in the trough.
2. The hydraulic loading type synchronous pulley transmission overload protection and alarm device as claimed in claim 1, wherein: the transmission shaft is provided with a square hydraulic cylinder body mounting shaft, a square hydraulic cylinder body mounting hole, a clearance fit between the hydraulic cylinder body mounting shaft and the hydraulic cylinder body mounting hole, and a transition fit between the synchronous belt wheel mounting hole and the synchronous belt wheel mounting shaft.
3. The hydraulic loading type synchronous pulley transmission overload protection and alarm device as claimed in claim 1, wherein: the jacking bolt is installed in the jacking threaded hole, the hydraulic piston is inserted into the loading hydraulic cylinder hole, the hydraulic one-way valve head is installed at the right end of the loading hydraulic cylinder hole in the loading hydraulic cylinder body through internal threads, and the friction plate is welded at the left end of the loading hydraulic cylinder shaft.
4. The hydraulic loading type synchronous pulley transmission overload protection and alarm device as claimed in claim 1, wherein: the transmission rubber wheel is arranged at the right end of the small generator and is tangent to the outer circumference of the left cylindrical boss on the synchronous belt wheel.
5. The hydraulic loading type synchronous pulley transmission overload protection and alarm device as claimed in claim 1, wherein: diameter length of synchronous pulley installation axle be greater than the diagonal length of hydraulic cylinder body installation axle, lock nut installation axle diameter length is less than the width of hydraulic cylinder body installation axle.
Technical Field
The invention relates to a hydraulic loading type synchronous belt pulley transmission overload protection and alarm device, and belongs to the technical field of synchronous belt pulleys.
Background
Synchronous belt drives transmit motion through the meshing of equally spaced transverse teeth on the inner surface of the drive belt with corresponding tooth grooves on the pulley. Compared with the friction belt transmission, the belt wheel and the transmission belt of the synchronous belt transmission do not slide relatively, and the strict transmission ratio can be ensured. The synchronous belt transmission has the advantages of belt transmission, chain transmission and synchronous belt wheel transmission, and has no relative sliding between the belt and the belt wheel and can ensure accurate transmission ratio because the belt and the belt wheel are engaged to transmit motion and power. The linear speed can reach 50m/s, the transmission ratio can reach 10, and the efficiency can reach 98%. The transmission noise is less than that of belt transmission, chain transmission and synchronous belt wheel transmission, the wear resistance is good, oil lubrication is not needed, and the service life is longer than that of a friction belt. The traditional large-span remote transmission mostly adopts V belt transmission or chain transmission, but the elastic sliding of the V belt transmission and the noise and trembling vibration in the chain transmission greatly influence the performance of mechanical equipment, so that the synchronous belt transmission is widely used in high-speed equipment, numerical control machines, robot industries, automobile industries and light textile industries.
The key and the keyway are matched to be installed and fixed in most of the existing synchronous belt wheel assembly, the synchronous belt wheel drives the synchronous belt transmission process, on one hand, if the load is too large, the damage of a driving motor or a transmission part can be caused, on the other hand, if the load is too large, the phenomena of tooth jumping and slipping between the synchronous belt and the synchronous belt wheel can be caused, the abrasion of the synchronous belt is caused, the burning of the synchronous belt can be caused under the serious condition, and the safety production accident is caused. In order to overcome the problems in synchronous belt transmission, the design of an overload protection device on a synchronous belt wheel is mainly adopted at present, most of the overload protection devices of the synchronous belt wheel in the prior art adopt a mechanical locking device (such as a locking nut) to increase the friction force of a friction structure so as to realize overload protection, but the overload protection device has the defect that once the overload protection condition occurs once, the friction structure is abraded to a certain extent (such as the thickness of a friction plate is reduced), the overload protection device has a gap, so that the overload protection device is completely failed and needs to be locked again; for the overload running condition of synchronous belt drive, the prior art mainly adopts a manual observation or indirect detection method to find the equipment overload, and a special direct overload alarm device is not provided, so that the equipment overload can not be found or can not be found in time, and the equipment damage is caused.
Disclosure of Invention
Aiming at the problems, the technical problem to be solved by the invention is to provide a hydraulic loading type synchronous pulley transmission overload protection and alarm device, a synchronous pulley mounting hole is adopted to be arranged on a synchronous pulley mounting shaft on a transmission shaft, a loading hydraulic cylinder body is arranged on a hydraulic cylinder body mounting shaft on the transmission shaft, a gasket is sleeved on a locking nut mounting shaft, a locking nut is arranged on the locking nut mounting shaft, three loading hydraulic cylinder holes are processed on the loading hydraulic cylinder body, a hydraulic piston is processed at the right end of the loading hydraulic cylinder shaft, a small-sized generator is fixed in a generator mounting hole on a disc through a fastening screw, an alarm lamp is arranged in an alarm lamp mounting hole on the disc through an adhesive, the alarm lamp is connected with the small-sized generator through a circuit, the circuit is fixed in a wiring groove through the adhesive, the hydraulic piston is inserted into the loading hydraulic cylinder hole, a hydraulic one, friction disc welding is at the left end of loading hydraulic cylinder axle, and the technical scheme of the right-hand member on small-size generator is installed to the transmission rubber wheel, appears transshipping transmission when synchronous pulley, synchronous pulley can and the transmission shaft between take place to skid, promptly: the synchronous belt wheel rotates with the transmission shaft in the transmission process to play a role in overload protection; during overload transmission, because relative rotation between synchronous pulley and the transmission shaft, the left cylindrical boss on the synchronous pulley drives the transmission rubber wheel to rotate, and then drives the small generator to generate electricity, so that the alarm lamp lights, the overload alarm effect is achieved, damage to a driving motor or a transmission part caused during overload transmission is prevented, and the problems of tooth jumping, slipping, abrasion, scorching and the like between the synchronous belt and the synchronous pulley during overload transmission are prevented.
The invention relates to a hydraulic loading type synchronous pulley transmission overload protection and alarm device, which structurally comprises: synchronous pulley, loading hydraulic cylinder, transmission shaft, lock nut, washer, loading hydraulic cylinder shaft, small generator, puller bolt, transmission rubber wheel, hydraulic check valve head, friction plate, fastening screw, alarm lamp, the left end of the transmission shaft is processed with disc, the right side of the disc on the transmission shaft is processed with synchronous pulley installation shaft, the right side of the synchronous pulley installation shaft on the transmission shaft is processed with hydraulic cylinder installation shaft, the right side of the hydraulic cylinder installation shaft on the transmission shaft is processed with lock nut installation shaft, the lock nut installation shaft is processed with external thread, the center position on the synchronous pulley is processed with synchronous pulley installation hole, the center position on the loading hydraulic cylinder is processed with hydraulic cylinder installation hole, the synchronous pulley is installed on the synchronous pulley installation shaft on the transmission shaft through synchronous pulley installation hole, the loading hydraulic cylinder is installed on the hydraulic cylinder installation shaft on the transmission shaft through hydraulic cylinder installation hole, the washer is sleeved on a locking nut mounting shaft, the washer is arranged at the right side position of a loading hydraulic cylinder body, the locking nut is mounted on the locking nut mounting shaft through external threads on the locking nut mounting shaft, the locking nut is arranged at the right side position of the washer, three loading hydraulic cylinder holes are processed on the loading hydraulic cylinder body and are symmetrically distributed by taking the axis of the loading hydraulic cylinder body as the center, internal threads are processed at the right ends of the three loading hydraulic cylinder holes, three tightening threaded holes are processed on the left side wall of a disc on a transmission shaft and are symmetrically distributed by taking the axis of the transmission shaft as the center, a left cylindrical boss is processed on the left side wall of the synchronous belt wheel, a right cylindrical boss is processed on the right side wall of the synchronous belt wheel, a hydraulic piston is processed at the right end of the loading hydraulic cylinder shaft, and a generator mounting hole is processed at the upper part of, processing fastening screw hole directly over the generator mounting hole on disc top, generator mounting hole and fastening screw hole intercommunication, left surface processing warning lamp mounting hole and trough on the disc, small-size generator install in the generator mounting hole, fastening screw installs in fastening screw hole, from this, can fix small-size generator in the generator mounting hole through fastening screw, the warning lamp passes through the adhesive and installs in the warning lamp mounting hole, the warning lamp passes through the circuit and is connected with small-size generator, the circuit passes through the adhesive and fixes in the trough, small-size generator and warning lamp are prior art, at present, can purchase the finished product in the market.
Further, the epaxial hydraulic cylinder body installation axle of transmission be the square shaft, hydraulic cylinder body mounting hole is the quad slit, hydraulic cylinder body installation axle and hydraulic cylinder body mounting hole are clearance fit, from this, can prevent to load hydraulic cylinder body installation axle rotary motion at the epaxial hydraulic cylinder body of transmission, synchronous pulley mounting hole and synchronous pulley installation axle be excessive cooperation.
Furthermore, the puller bolt is installed in the puller threaded hole, the hydraulic piston is inserted into the loading hydraulic cylinder hole, the hydraulic one-way valve head is installed at the right end of the loading hydraulic cylinder hole in the loading hydraulic cylinder body through internal threads, and the friction plate is welded at the left end of the loading hydraulic cylinder shaft.
Further, the right-hand member on small-size generator is installed to the transmission rubber wheel, the transmission rubber wheel is tangent with the outer circumference of the left cylinder boss on the synchronous pulley, generator mounting hole position setting on the disc can satisfy small-size generator fix in generator mounting hole back, the transmission rubber wheel on the small-size generator is tangent with left cylinder boss.
Further, diameter length of synchronous pulley installation axle be greater than the diagonal length of hydraulic cylinder body installation axle, diameter length of lock nut installation axle is less than the width of hydraulic cylinder body installation axle, from this, can guarantee that synchronous pulley installs on synchronous pulley installation axle, loading hydraulic cylinder body installs on hydraulic cylinder body installation axle, and be unlikely to take place the assembly and interfere.
The overload protection and alarm principle of the invention is as follows: after high-pressure oil is filled into the three loading hydraulic cylinder holes through the hydraulic one-way valve head, the loading hydraulic shaft moves leftwards under the pressure of the high-pressure oil, so that a friction plate welded at the left end of the loading hydraulic shaft tightly pushes a right cylindrical boss on the right side wall of the synchronous pulley, meanwhile, a puller bolt is rotated to move rightwards in a puller threaded hole, the puller bolt can tightly push a left cylindrical boss on the left side wall of the synchronous pulley, at the moment, friction force is generated between the puller bolt and the left cylindrical boss on the left side wall of the synchronous pulley, friction force is generated between the friction plate and the right cylindrical boss on the right side wall of the synchronous pulley, and under the action of the friction force, the synchronous pulley and a transmission shaft cannot relatively rotate, namely, the synchronous pulley cannot rotationally slip with the transmission shaft in the transmission process, and transmission; when the transmission load moment of torsion on the transmission shaft is greater than the moment of torsion that produces between the left circular cylinder platform on tight bolt in top and the hold-in range wheel left side wall and produce between the right cylinder boss on friction disc and the hold-in range wheel right side wall the moment of torsion that produces, the overload transmission appears in the hold-in range wheel, at this moment, takes place between hold-in range wheel can and the transmission shaft and skids, promptly: the synchronous belt wheel rotates with the transmission shaft in the transmission process, and the overload protection effect is achieved.
When the synchronous pulley appears overload transmission, because relative rotation between synchronous pulley and the transmission shaft, promptly: synchronous pulley rotates on the transmission shaft, and at this moment, the last left cylinder boss drive transmission rubber wheel of synchronous pulley is rotatory, and then drives small-size generator electricity generation, makes the alarm lamp light, plays the effect of overload warning.
The invention has the beneficial effects that: firstly, when the transmission load torque on the transmission shaft is larger than the torque generated by the sum of the friction force generated between the puller bolt and the left cylindrical table on the left side wall of the synchronous pulley and the friction force generated between the friction plate and the right cylindrical boss on the right side wall of the synchronous pulley, the synchronous pulley is subjected to overload transmission, and at the moment, the synchronous pulley and the transmission shaft slip to play a role in overload protection; when the overload transmission appears in synchronous pulley, because synchronous pulley rotates on the transmission shaft, the left cylinder boss on synchronous pulley drives the transmission rubber wheel rotatory, and then drives small-size generator electricity generation, makes the alarm lamp light, plays the effect of overload warning, from this, can give the driving motor or the damage of drive disk assembly that lead to when preventing the overload transmission and appear jumping the tooth when preventing the overload transmission between hold-in range and the synchronous pulley, the phenomenon of skidding, wearing and tearing, the scheduling problem burns. Secondly, the purpose of adjusting the friction force can be achieved by adjusting the pressure of the high-pressure oil filled into the loading hydraulic cylinder hole, so that the torque generated by the friction force can be adjusted, and then the overload protection under different loads is achieved. Thirdly, after a certain amount of abrasion occurs between the friction plate and the right cylindrical boss and between the puller bolt and the left cylindrical boss, under the pressure action of high-pressure oil, no gap occurs between the friction plate and the right cylindrical boss and between the puller bolt and the left cylindrical boss, the friction force cannot drop rapidly, the friction force can only be reduced, the maximum load of transmission on the transmission shaft can be reduced, but the transmission of the synchronous pulley cannot be influenced, so that the machine stops running; in the traditional mechanical locking, gaps can appear after related friction parts are abraded, the friction force can be reduced rapidly, and even the situation that the friction force is zero can occur, so that the machine stops running.
Drawings
For ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is an assembled front view of the present invention;
FIG. 2 is an assembled left side perspective view of the present invention;
FIG. 3 is a right perspective view of the assembly of the present invention;
FIG. 4 is a perspective view of the drive shaft of the present invention;
FIG. 5 is a front view of the propeller shaft of the present invention;
FIG. 6 is a left perspective view of the loading hydraulic cylinder of the present invention;
FIG. 7 is a right perspective view of the loading hydraulic cylinder of the present invention;
FIG. 8 is a perspective view of the loading cylinder shaft of the present invention;
FIG. 9 is a left perspective view of the timing pulley of the present invention;
FIG. 10 is a schematic right perspective view of the timing pulley of the present invention;
FIG. 11 is a schematic diagram of the alarm lamp of the present invention in line connection with a small generator.
In the figure: 1-a synchronous pulley; 2-loading the hydraulic cylinder; 3, driving a shaft; 4-locking the nut; 5-a gasket; 6-left cylindrical boss; 7-right cylindrical boss; 8-loading a hydraulic cylinder shaft; 9-a disc; 10-a miniature generator; 11-tightening the bolt; 12-a driving rubber wheel; 13-hydraulic check valve head; 14-friction plate; 15-a fastening screw; 16-an alarm lamp; 17-a wiring duct; 18-external threads; 19-fastening threaded holes; 20-generator mounting holes; 21-tightly jacking the threaded hole; 22-load hydraulic cylinder bore; 23-hydraulic cylinder block mounting holes; 24-a synchronous pulley mounting hole; 25-a hydraulic piston; 26-alarm lamp mounting holes; 27-internal thread; 28-line; 3-1-synchronous pulley mounting shaft; 3-2-hydraulic cylinder body mounting shaft; 3-mounting shaft of locking nut.
Detailed Description
In order that the objects, aspects and advantages of the invention will become more apparent, the invention will be described by way of example only, and in connection with the accompanying drawings. It is to be understood that such description is merely illustrative and not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1 to 11, the following technical solutions are adopted in the present embodiment: the structure includes: a
Specifically, as shown in fig. 4, 6 and 7, the hydraulic cylinder mounting shaft 3-2 on the
The overload protection and alarm principle of the invention is as follows: after high-pressure oil is filled into the three loading hydraulic cylinder holes through the hydraulic one-way valve head, the loading hydraulic shaft moves leftwards under the pressure of the high-pressure oil, so that a friction plate welded at the left end of the loading hydraulic shaft tightly pushes a right cylindrical boss on the right side wall of the synchronous pulley, meanwhile, a puller bolt is rotated to move rightwards in a puller threaded hole, the puller bolt can tightly push a left cylindrical boss on the left side wall of the synchronous pulley, at the moment, friction force is generated between the puller bolt and the left cylindrical boss on the left side wall of the synchronous pulley, friction force is generated between the friction plate and the right cylindrical boss on the right side wall of the synchronous pulley, and under the action of the friction force, the synchronous pulley and a transmission shaft cannot relatively rotate, namely, the synchronous pulley cannot rotationally slip with the transmission shaft in the transmission process, and transmission; when the transmission load moment of torsion on the transmission shaft is greater than the moment of torsion that produces between the left circular cylinder platform on tight bolt in top and the hold-in range wheel left side wall and produce between the right cylinder boss on friction disc and the hold-in range wheel right side wall the moment of torsion that produces, the overload transmission appears in the hold-in range wheel, at this moment, takes place between hold-in range wheel can and the transmission shaft and skids, promptly: the synchronous belt wheel rotates with the transmission shaft in the transmission process, and the overload protection effect is achieved.
When the synchronous pulley appears overload transmission, because relative rotation between synchronous pulley and the transmission shaft, promptly: synchronous pulley rotates on the transmission shaft, and at this moment, the last left cylinder boss drive transmission rubber wheel of synchronous pulley is rotatory, and then drives small-size generator electricity generation, makes the alarm lamp light, plays the effect of overload warning.
The foregoing shows and describes the fundamental principles and features of the invention, together with the advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.