Gallium nitride-based semiconductor device and manufacturing method thereof
阅读说明:本技术 氮化镓基半导体器件及其制作方法 (Gallium nitride-based semiconductor device and manufacturing method thereof ) 是由 蔡文必 孙希国 刘胜厚 于 2020-08-03 设计创作,主要内容包括:一种氮化镓基半导体器件及其制作方法,涉及半导体器件技术领域。该氮化镓基半导体器件包括衬底、依次形成于衬底上的氮化镓基外延层和介质层。其中,介质层上形成有沉积孔,沉积孔内填充有正面金属层,衬底上形成有背面通孔,背面通孔贯穿氮化镓基外延层;衬底远离氮化镓基外延层的一侧及背面通孔内沉积有背面金属层,背面通孔内的背面金属分别与正面金属层和介质层接触连接。该氮化镓基半导体器件能够改善背面金属的粘附性,从而提高器件的可靠性。(A gallium nitride-based semiconductor device and a manufacturing method thereof relate to the technical field of semiconductor devices. The gallium nitride-based semiconductor device comprises a substrate, a gallium nitride-based epitaxial layer and a dielectric layer, wherein the gallium nitride-based epitaxial layer and the dielectric layer are sequentially formed on the substrate. Wherein, a deposition hole is formed on the dielectric layer, a front metal layer is filled in the deposition hole, a back through hole is formed on the substrate, and the back through hole penetrates through the gallium nitride-based epitaxial layer; and a back metal layer is deposited on one side of the substrate, which is far away from the gallium nitride-based epitaxial layer, and in the back through hole, and the back metal in the back through hole is respectively in contact connection with the front metal layer and the dielectric layer. The gallium nitride-based semiconductor device can improve the adhesion of the back metal, thereby improving the reliability of the device.)
1. A gallium nitride-based semiconductor device is characterized by comprising a substrate, a gallium nitride-based epitaxial layer and a dielectric layer, wherein the gallium nitride-based epitaxial layer and the dielectric layer are sequentially formed on the substrate;
the substrate is provided with a gallium nitride-based epitaxial layer, wherein a deposition hole is formed in the dielectric layer, a front metal layer is filled in the deposition hole, a back through hole is formed in the substrate, and the back through hole penetrates through the gallium nitride-based epitaxial layer; a back metal layer is deposited on one side of the substrate, which is far away from the gallium nitride-based epitaxial layer, in the back through hole, the back metal in the back through hole is respectively in contact connection with the front metal layer and the dielectric layer, the projection of the deposition hole on the substrate is positioned in the projection range of the back through hole on the substrate, and the projection edges are not intersected.
2. The gallium nitride-based semiconductor device according to claim 1, further comprising a protective dielectric layer formed on the dielectric layer, the protective dielectric layer covering the front-side metal layer.
3. The gallium nitride-based semiconductor device according to claim 1, wherein the front side metal layer covers edges of the deposition holes.
4. The gallium nitride-based semiconductor device according to claim 1, wherein the substrate is silicon carbide.
5. The gallium nitride-based semiconductor device of claim 4, wherein the substrate is between 50 μm and 100 μm thick.
6. The gallium nitride-based semiconductor device according to claim 1, wherein an overlapping region of the dielectric layer and the back metal layer is annular, and an annular width of the annular is between 3 μm and 20 μm.
7. A method for manufacturing a gallium nitride-based semiconductor device, comprising the gallium nitride-based semiconductor device according to any one of claims 1 to 6, the method comprising the steps of:
depositing a dielectric layer on the gallium nitride-based epitaxial layer of the gallium nitride-based semiconductor device after the gate process is finished;
forming a deposition hole on the dielectric layer through an etching process;
evaporating metal on one side of the dielectric layer far away from the gallium nitride-based epitaxial layer and in the deposition hole, and forming a front metal layer covering the deposition hole by an etching stripping process;
forming a back through hole on a substrate and the gallium nitride-based epitaxial layer through an etching process, wherein the projection of the deposition hole on the substrate is positioned in the projection range of the back through hole on the substrate, and the projection edges are not intersected;
and depositing metal on one side of the substrate, which is far away from the gallium nitride-based epitaxial layer, and in the back through hole to form a back metal layer, wherein the back metal part in the back through hole is in contact connection with the front metal layer, and part of the back metal part is in contact connection with the dielectric layer.
8. The method according to claim 7, wherein the backside via hole on the substrate is formed by a dry etching process.
9. The method for fabricating a gallium nitride-based semiconductor device according to claim 7, wherein the depositing metal on the substrate at a side away from the gallium nitride-based epitaxial layer and in the backside via hole to form a backside metal layer comprises:
sputtering and forming a seed layer on the substrate with the back through hole;
and electroplating to form a metal layer on the seed layer.
10. The method according to claim 7, further comprising, after the forming a front metal layer covering the deposition hole by an etching lift-off process:
and depositing a protective dielectric layer on the dielectric layer and one side of the front metal layer far away from the substrate.
Technical Field
The invention relates to the technical field of semiconductor devices, in particular to a gallium nitride-based semiconductor device and a manufacturing method thereof.
Background
Semiconductor material development has gone through three generations to date: silicon (Si) and germanium (Ge) belong to the first generation semiconductor materials; gallium arsenide (GaAs) and indium phosphide (InP) are the primary representatives of second-generation semiconductor materials; gallium nitride (GaN) and silicon carbide (SiC) are third generation semiconductor materials. Wherein, as the third generationGaN of semiconductor material having a breakdown electric field (1X 10) stronger than that of conventional semiconductor material10~3×1010V/cm), faster saturated electron drift velocity (2X 10)7cm/s), higher electron mobility, wider forbidden band width (3.4eV), and the like, so that the semiconductor device is more suitable for working under extreme conditions of high temperature, high pressure, high frequency and the like than Si-based and GaAs-based devices. Due to the characteristics, the gallium nitride device is a core device in the fields of power electronics, wireless communication, radar and the like, obtains great attention in the industry and has wide application prospect.
When a GaN-based HEMT (High electron mobility transistor) is applied to a microwave monolithic integrated circuit, a source electrode of a front device or other components needing grounding needs to be led out and grounded through a back through hole. Specifically, after the front circuit of the device is manufactured, a blind hole (or called a back hole) is etched on the back surface of the device, and a conductive metal layer is manufactured in the hole in a sputtering mode to realize connection with the front circuit. However, the prior art is limited by many factors such as material growth quality, preparation processing technology and/or device structure, and after the back hole is sputtered with the conductive metal layer, the edge around the back hole often has the defect of poor adhesion such as bubbling and even falling off of the conductive metal layer, thereby affecting the grounding resistance, so that the grounding effect is not ideal, and further affecting the reliability of the device.
Disclosure of Invention
The invention aims to provide a gallium nitride back hole structure and a manufacturing method thereof, wherein the gallium nitride-based semiconductor device and the manufacturing method thereof can improve the adhesion of back metal, so that the reliability of the device is improved.
The embodiment of the invention is realized by the following steps:
in one aspect of the present invention, a gallium nitride-based semiconductor device is provided, which includes a substrate, a gallium nitride-based epitaxial layer and a dielectric layer sequentially formed on the substrate. Wherein, a deposition hole is formed on the dielectric layer, a front metal layer is filled in the deposition hole, a back through hole is formed on the substrate, and the back through hole penetrates through the gallium nitride-based epitaxial layer; a back metal layer is deposited on one side of the substrate, which is far away from the gallium nitride-based epitaxial layer, and in the back through hole, the back metal in the back through hole is respectively in contact connection with the front metal layer and the dielectric layer, the projection of the deposition hole on the substrate is positioned in the projection range of the back through hole on the substrate, and the projection edges are not intersected. The gallium nitride-based semiconductor device can improve the adhesion of the back metal, thereby improving the reliability of the device.
In one embodiment, the gallium nitride-based semiconductor device further comprises a protective dielectric layer formed on the dielectric layer, the protective dielectric layer covering the front-side metal layer.
In one embodiment, the front side metal layer covers the edges of the deposition aperture.
In one embodiment, the material of the substrate is silicon carbide.
In one embodiment, the substrate has a thickness between 50 μm and 100 μm.
In one embodiment, the overlapped region of the dielectric layer and the back metal layer is in a ring shape, and the ring width of the ring is between 3 μm and 20 μm.
In another aspect of the present invention, a method for fabricating a gallium nitride-based semiconductor device is provided, the method comprising:
depositing a dielectric layer on the gallium nitride-based epitaxial layer of the gallium nitride-based semiconductor device after the gate process is finished;
forming a deposition hole on the dielectric layer through an etching process;
evaporating metal on one side of the dielectric layer far away from the gallium nitride-based epitaxial layer and in the deposition hole, and forming a front metal layer covering the deposition hole by an etching stripping process;
forming a back through hole on the substrate and the gallium nitride-based epitaxial layer through an etching process, wherein the projection of the deposition hole on the substrate is positioned in the projection range of the back through hole on the substrate, and the projection edges are not intersected;
and depositing metal on one side of the substrate far away from the gallium nitride-based epitaxial layer and in the back through hole to form a back metal layer, wherein the back metal part in the back through hole is in contact connection with the front metal layer, and part of the back metal part is in contact connection with the dielectric layer.
In one embodiment, the backside via on the substrate is formed using a dry etch process.
In one embodiment, depositing metal on the side of the substrate away from the gan-based epitaxial layer and in the backside via to form a backside metal layer includes:
sputtering and forming a seed layer on the substrate with the back through hole;
and electroplating to form a metal layer on the seed layer.
In one embodiment, after forming the front metal layer covering the deposition hole by an etching and stripping process, the method further includes:
and depositing a protective dielectric layer on the dielectric layer and the side of the front metal layer far away from the substrate.
The beneficial effects of the invention include:
the gallium nitride-based semiconductor device comprises a substrate, a gallium nitride-based epitaxial layer and a dielectric layer, wherein the gallium nitride-based epitaxial layer and the dielectric layer are sequentially formed on the substrate. Wherein, a deposition hole is formed on the dielectric layer, a front metal layer is filled in the deposition hole, a back through hole is formed on the substrate, and the back through hole penetrates through the gallium nitride-based epitaxial layer; a back metal layer is deposited on one side of the substrate, which is far away from the gallium nitride-based epitaxial layer, and in the back through hole, the back metal in the back through hole is respectively in contact connection with the front metal layer and the dielectric layer, the projection of the deposition hole on the substrate is positioned in the projection range of the back through hole on the substrate, and the projection edges are not intersected. Therefore, in the process of etching the back through hole, under the transitional action of the dielectric layer, the groove effect of the back through hole can be reduced to a certain extent, so that the metal reverse sputtering phenomenon possibly caused by etching the back through hole of the gallium nitride-based semiconductor device can be effectively reduced, and the back through hole can have a smooth inner wall after the etching is finished. Therefore, when the back metal layer is deposited in the back through hole, the adhesion of the back metal can be increased to a certain degree, and the defects of poor adhesion, such as bubbling and even falling-off of the back metal layer, can be prevented. Therefore, the gallium nitride-based semiconductor device provided by the application ensures a good grounding effect and improves the reliability of the gallium nitride-based semiconductor device.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is one of schematic structural diagrams of a gallium nitride-based semiconductor device according to an embodiment of the present invention;
fig. 2 is a second schematic structural diagram of a gallium nitride-based semiconductor device according to an embodiment of the present invention;
fig. 3 is a third schematic structural diagram of a gallium nitride-based semiconductor device according to an embodiment of the present invention;
FIG. 4 is a scanning electron microscope image of a GaN-based semiconductor device provided by the prior art;
fig. 5 is a scanning electron microscope image of a gallium nitride-based semiconductor device according to an embodiment of the present invention;
fig. 6 is a flowchart of a method for fabricating a gallium nitride-based semiconductor device according to an embodiment of the present invention;
fig. 7 is a second flowchart of a method for fabricating a gallium nitride-based semiconductor device according to an embodiment of the present invention;
fig. 8 is a third flowchart of the method for fabricating a gallium nitride-based semiconductor device according to the embodiment of the present invention.
Icon: 10-a substrate; 11-backside vias; 20-a gallium nitride-based epitaxial layer; 30-a dielectric layer; 31-deposition holes; 40-front metal layer; 50-a back metal layer; 60-protective dielectric layer; 70-an overlap region; h-ring width.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, the present embodiment provides a gallium nitride-based semiconductor device, which includes a
The gallium nitride-based
In addition, in the embodiment, the dielectric layer is silicon nitride, the
The
It should be noted that the back metal in the back via 11 is in contact with the
Fig. 4 is a scanning electron microscope image of a gallium nitride-based semiconductor device provided in the prior art, and fig. 5 is a scanning electron microscope image of a gallium nitride-based semiconductor device provided in an embodiment of the present invention, it can be found by comparison that the structure of the back side through
In this embodiment, the back metal in the back via 11 is respectively connected to the
For example, referring to fig. 1 or fig. 2, the projection of the
In addition, referring to fig. 3, in the embodiment, the overlapping region 70 of the
The gallium nitride-based semiconductor device of the present embodiment includes a
The thickness of the
In addition, it is necessary to ensure the transparency of the
After the
Optionally, the
Referring to fig. 2, in the present embodiment, optionally, the gallium nitride-based semiconductor device further includes a
Referring to fig. 6 to 8, the present invention further provides a method for fabricating a gallium nitride-based semiconductor device, the method comprising:
and S100, depositing a dielectric layer on the gallium nitride-based
S200, forming a
The formation process of the
S300, evaporating metal on one side of the
S400, forming a back through
In the formation of the back-side via
In addition, the projection of the
Therefore, in the process of etching the back through
And S500, depositing metal on the side, far away from the gallium nitride-based
Thus, according to the method for manufacturing a gallium nitride-based semiconductor device provided by the present application, a relatively smooth inner wall surface of the back surface via
Referring to fig. 7, optionally, in step S500, depositing metal on the side of the
s510, sputtering to form a seed layer on the
and S520, forming a metal layer on the seed layer in an electroplating mode.
Illustratively, a seed layer may be formed on a side of the
Referring to fig. 8, after forming the front metal layer covering the
and S600, depositing a
The
The above description is only an alternative embodiment of the present invention and is not intended to limit the present invention, and various modifications and variations of the present invention may occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
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