Longitudinal and transverse blade and rod separating device
阅读说明:本技术 纵横向叶杆分离装置 (Longitudinal and transverse blade and rod separating device ) 是由 朱季华 于 2020-08-17 设计创作,主要内容包括:本发明公开了一种纵横向叶杆分离装置,涉及甘蔗收割机制造技术领域,它包括设置在甘蔗输送通道上的剥叶单元、横向排叶单元、反拍排叶单元和限位单元,横向排叶单元和反拍排叶单元分别设置在甘蔗输送通道的上下方;剥叶单元剥叶辊的转轴上固定有支撑盘,支撑盘上设有多根固定轴,固定轴铰接有连接杆,连接杆与剥叶板固定连接形成剥叶元件,固定轴套装有分别与连接杆转轴相抵触的扭簧;横向排叶单元包括排叶皮带,排叶皮带的前进方向与甘蔗输送通道的输送方向相交,排叶皮带的工作面靠近甘蔗输送通道;反拍排叶单元包括转动方向与甘蔗输送方向相反的反拍辊,反拍辊上固定有多个反拍板。本发明解决了现有甘蔗剥叶设备剥叶后的甘蔗含杂率高的问题。(The invention discloses a longitudinal and transverse leaf and stem separating device, which relates to the technical field of manufacturing of sugarcane harvesters and comprises a leaf peeling unit, a transverse leaf removing unit, a reverse-beating leaf removing unit and a limiting unit, wherein the leaf peeling unit, the transverse leaf removing unit, the reverse-beating leaf removing unit and the limiting unit are arranged on a sugarcane conveying channel; a supporting plate is fixed on a rotating shaft of the leaf peeling roller of the leaf peeling unit, a plurality of fixing shafts are arranged on the supporting plate, the fixing shafts are hinged with connecting rods, the connecting rods are fixedly connected with the leaf peeling plate to form leaf peeling elements, and the fixing shafts are sleeved with torsion springs which are respectively abutted against the rotating shafts of the connecting rods; the transverse leaf-discharging unit comprises a leaf-discharging belt, the advancing direction of the leaf-discharging belt is intersected with the conveying direction of the sugarcane conveying channel, and the working surface of the leaf-discharging belt is close to the sugarcane conveying channel; the reverse-beating leaf-discharging unit comprises a reverse-beating roller with the rotation direction opposite to the sugarcane conveying direction, and a plurality of reverse-beating plates are fixed on the reverse-beating roller. The invention solves the problem of high impurity content of the sugarcane after the leaves of the existing sugarcane leaf stripping equipment are stripped.)
1. The utility model provides a vertical and horizontal leaf pole separator, includes that the setting is at least one on sugarcane transfer passage and peels off the leaf unit, it has two and peels off the leaf roller to peel off the leaf unit, it includes the pivot and connects to peel off the leaf component of pivot, its characterized in that: a transverse leaf discharging unit, a reverse-beating leaf discharging unit and a limiting unit are further arranged on the sugarcane conveying channel behind the output of the leaf peeling unit, the transverse leaf discharging unit is arranged above the sugarcane conveying channel, and the reverse-beating leaf discharging unit is arranged below the sugarcane conveying channel; the transverse leaf-arranging unit comprises a support frame bridged above the sugarcane conveying channel, two ends of the support frame are respectively connected with a driving wheel and a driven wheel which are tightly connected through a leaf-arranging belt, the driving wheel is driven by a motor to rotate, the advancing direction of the leaf-arranging belt is intersected with the conveying direction of the sugarcane conveying channel, and the working surface of the leaf-arranging belt is close to the sugarcane conveying channel; the reverse-beating leaf-discharging unit comprises a reverse-beating roller with the rotation direction opposite to the sugarcane conveying direction, a plurality of reverse-beating plates are fixed on the reverse-beating roller, and the plurality of reverse-beating plates are distributed around the axis of the reverse-beating roller in an annular array; the limiting unit comprises an upper limiting cylinder and a lower limiting cylinder which are respectively arranged above and below the sugarcane conveying channel; a supporting plate is fixed on the rotating shaft, the supporting plate and the rotating shaft are coaxially arranged, a plurality of fixed shafts are distributed on the supporting plate in an annular array, and the leaf stripping element is connected to the fixed shafts; the leaf peeling element comprises a connecting rod and a leaf peeling plate, one end of the connecting rod is hinged with the fixed shaft, and the other end of the connecting rod is fixedly connected with the leaf peeling plate through a connecting piece; and torsion springs are connected between the leaf stripping elements and the fixed shaft, the torsion springs are sleeved on the fixed shaft, one torsion arm of each torsion spring is clamped with the corresponding connecting rod, and the other torsion arm of each torsion spring is abutted against the rotating shaft.
2. The longitudinal and transverse blade bar separating device according to claim 1, wherein: the rotating areas of the leaf stripping elements on the two leaf stripping rollers have an overlapping area in the radial direction.
3. The longitudinal and transverse blade bar separating device according to claim 2, wherein: the supporting disk is fixedly connected with a limiting protective sleeve, the limiting protective sleeve and the rotating shaft are coaxially arranged, a limiting groove which corresponds to each leaf stripping element one to one is formed in the limiting protective sleeve, and the connecting rod penetrates through the corresponding limiting groove.
4. The longitudinal and transverse blade bar separating device according to claim 3, wherein: the outer end of the connecting rod is fixed with a leaf stripping plate mounting seat for mounting the leaf stripping plate.
5. The longitudinal and transverse blade bar separating device according to claim 4, wherein: the leaf stripping plate is made of rubber, and a steel mesh is embedded in the leaf stripping plate.
6. The longitudinal and transverse blade bar separating device according to any one of claims 1 to 5, wherein: the reverse-beating leaf-discharging unit is located under the transverse leaf-discharging unit, the upper limiting cylinder is close to the transverse leaf-discharging unit, and the lower limiting cylinder and the upper limiting cylinder are arranged in a staggered mode.
7. The longitudinal and transverse blade bar separating device according to claim 6, wherein: the outer surface of the leaf-arranging belt is provided with bulges.
8. The longitudinal and transverse blade bar separating device according to claim 7, wherein: the advancing direction of the leaf discharging belt is perpendicular to the sugarcane conveying channel.
9. The longitudinal and transverse blade bar separating device according to claim 8, wherein: the outer edge of the reverse clapper is provided with sawteeth.
10. The longitudinal and transverse blade bar separating device according to claim 9, wherein: the reverse flapping plate is obliquely fixed on the reverse flapping roller, an included angle between the flapping surface of the reverse flapping plate and the surface of the reverse flapping roller is an obtuse angle, and a plurality of reinforcing plates fixedly connected with the reverse flapping plates are fixed on the reverse flapping roller.
Technical Field
The invention relates to the technical field of manufacturing of sugarcane harvesters, in particular to a device for separating sugarcane leaf and stem.
Background
The whole cane has a lot of leaves from the beginning to a little bit, and leaves of the cane must be stripped off after the cane is harvested and before the cane is sent to a sugar mill for sugar extraction. At present, domestic sugarcane farmers most often adopt manual leaf stripping, because the cleanliness of manual leaf stripping is high, the impurity content of the sugarcane is low, the condition that sugarcane impurity content required by a sugar refinery is lower than 2% can be basically met, but the workload of sugarcane leaf stripping accounts for about 65% of the workload of whole sugarcane harvesting, the labor amount of manual leaf stripping is very large, the leaf stripping efficiency is low, the labor cost is high, and the wide planting of the sugarcane is greatly restricted. The mechanical leaf peeling equipment can greatly improve the leaf peeling efficiency, but after the sugarcane enters the leaf peeling equipment, the sugarcane leaves can be wound on the sugarcane stalks under the influence of the limitation of adjacent sugarcane and conveying channels inside the leaf peeling equipment, and the peeling and the separation are very difficult. The impurity content of the sugarcane peeled by the early sugarcane leaf peeling equipment even exceeds 20 percent, and the sugarcane can not be applied to actual operation because a sugar factory can reject the sugarcane with the impurity content higher than 7 percent. With the continuous promotion of the mechanized development process of sugarcane harvesting, the sugarcane leaf stripping rate of various sugarcane leaf stripping devices is greatly improved. The key mechanism of the leaf and stem separation of the existing sugarcane leaf peeling equipment is two leaf peeling rollers which have the same structure and are arranged up and down, the leaf peeling rollers mainly comprise rotating shafts and leaf peeling elements arranged on the rotating shafts, the working principle of the sugarcane leaf peeling equipment is that the leaf peeling elements are driven by the centrifugal force generated by the rotation of the rotating shafts, sugarcane leaves on the sugarcane stems moving in a leaf peeling channel are impacted and rubbed for many times, and therefore the sugarcane leaves on the sugarcane stems can be peeled efficiently. The leaf peeling element is a core element of the longitudinal and transverse leaf rod separating device, the working quality of the leaf peeling element directly influences the efficiency and quality of sugarcane leaf peeling, common leaf peeling elements comprise a hobbing cutter, a leaf peeling plate, a steel wire brush, a nylon brush, a rubber finger and the like, the leaf peeling elements can be classified into rigid leaf peeling elements and elastic leaf peeling elements, the rigid leaf peeling elements can impact and rub sugarcane leaves greatly, and the sugarcane rods are damaged, even split or broken; in the process of beating the sugarcane leaves by the elastic material leaf stripping element, the damage degree of the sugarcane stalks is low due to the fact that the material of the element is soft, but the leaf stripping element is easy to wear and needs to be replaced integrally, and material waste is serious. No matter which type of leaf peeling element is used, after the sugarcane leaves are peeled off from the sugarcane stalks, the fallen leaves below and on the side surfaces of the sugarcane stalks can fall on the ground under the impact and gravity action of the leaf peeling element, so that the fallen leaves are discharged out of the sugarcane leaf peeling equipment; however, the defoliation located above the sugarcane stalks or the defoliation partially sandwiched between the sugarcane stalks and the sugarcane conveying channel due to the limitation of the sugarcane conveying channel can enter the sugarcane collecting container together with the sugarcane stalks, so that the sugarcane leaves and the sugarcane stalks cannot be well separated, the cleanliness of the defoliation is low, and the impurity content is high. The problem can not be well solved in the industry all the time, the bottleneck of high impurity rate of the sugarcane leaf peeling equipment can not be broken through, and the problem is the main reason of the situation that less sugarcane harvesters of domestic sugar mills receive the sugarcanes. In addition, if the defoliation above the sugarcane stalks is excessive and the accumulation is formed in the sugarcane leaf stripping conveying channel, the blockage phenomenon is easy to occur, the machine is stopped for maintenance frequently when needed, and the leaf stripping efficiency is reduced.
Disclosure of Invention
The invention aims to provide a longitudinal and transverse leaf and stem separating device which can solve the problem that the impurity content of sugarcane is high after the leaves of the sugarcane are peeled by the conventional sugarcane peeling equipment.
In order to solve the problems, the invention adopts the technical scheme that: the longitudinal and transverse leaf and stem separating device comprises at least one leaf peeling unit arranged on a sugarcane conveying channel, wherein the leaf peeling unit is provided with two leaf peeling rollers, each leaf peeling roller comprises a rotating shaft and a leaf peeling element connected with the rotating shaft, a transverse leaf discharging unit, a reverse-beating leaf discharging unit and a limiting unit are further arranged on the sugarcane conveying channel behind the output of the leaf peeling unit, the transverse leaf discharging unit is arranged above the sugarcane conveying channel, the reverse-beating leaf discharging unit is arranged below the sugarcane conveying channel, and the transverse leaf discharging unit and the reverse-beating leaf discharging unit are located between the leaf peeling unit and the limiting unit; the transverse leaf-arranging unit comprises a support frame bridged above the sugarcane conveying channel, two ends of the support frame are respectively connected with a driving wheel and a driven wheel which are tightly connected through a leaf-arranging belt, the driving wheel is driven by a motor to rotate, the advancing direction of the leaf-arranging belt is intersected with the conveying direction of the sugarcane conveying channel, and the working surface of the leaf-arranging belt is close to the sugarcane conveying channel; the reverse-beating leaf-discharging unit comprises a reverse-beating roller with the rotation direction opposite to the sugarcane conveying direction, a plurality of reverse-beating plates are fixed on the reverse-beating roller, and the plurality of reverse-beating plates are distributed around the axis of the reverse-beating roller in an annular array; the limiting unit comprises an upper limiting cylinder and a lower limiting cylinder which are respectively arranged above and below the sugarcane conveying channel; a supporting plate is fixed on the rotating shaft, the supporting plate and the rotating shaft are coaxially arranged, a plurality of fixed shafts are distributed on the supporting plate in an annular array, and the leaf stripping element is connected to the fixed shafts; the leaf peeling element comprises a connecting rod and a leaf peeling plate, one end of the connecting rod is hinged with the fixed shaft, and the other end of the connecting rod is fixedly connected with the leaf peeling plate through a connecting piece; and torsion springs are connected between the leaf stripping elements and the fixed shaft, the torsion springs are sleeved on the fixed shaft, one torsion arm of each torsion spring is clamped with the corresponding connecting rod, and the other torsion arm of each torsion spring is abutted against the rotating shaft.
In the above technical solution of the longitudinal and transverse blade and stalk separating device, a more specific technical solution may also be: the rotating areas of the leaf stripping elements on the two leaf stripping rollers have an overlapping area in the radial direction.
Furthermore, the supporting disk is fixedly connected with a limiting protective sleeve, the limiting protective sleeve and the rotating shaft are coaxially arranged, a limiting groove which corresponds to each leaf stripping element one to one is formed in the limiting protective sleeve, and the connecting rod penetrates through the corresponding limiting groove.
Furthermore, the outer end of the connecting rod is fixed with a leaf stripping plate mounting seat for mounting the leaf stripping plate.
Further, the leaf stripping plate is made of rubber.
Furthermore, the reverse-beating leaf-discharging unit is located under the transverse leaf-discharging unit, the upper limiting cylinder is close to the transverse leaf-discharging unit, and the lower limiting cylinder and the upper limiting cylinder are arranged in a staggered mode.
Furthermore, the outer surface of the leaf-arranging belt is provided with bulges.
Further, the advancing direction of the leaf discharging belt is perpendicular to the sugarcane conveying channel.
Furthermore, sawteeth are arranged on the outer edge of the reverse clapper.
Furthermore, the reverse clapping plate is obliquely fixed on the reverse clapping roller, an included angle between the clapping surface of the reverse clapping plate and the surface of the reverse clapping roller is an obtuse angle, and a plurality of reinforcing plates fixedly connected with the reverse clapping plates are fixed on the reverse clapping roller.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following beneficial effects:
1. the sugarcane conveying channel is provided with a leaf peeling unit, a transverse leaf discharging unit and a reverse-beating leaf discharging unit, all-dimensional leaf peeling is carried out through two leaf peeling rollers with reboundable leaf peeling elements of the leaf peeling unit, then the sugarcane leaves above the sugarcane are scraped and removed from the side surface through a leaf discharging belt of the transverse leaf discharging unit positioned behind the leaf peeling unit, meanwhile, a reverse-beating plate of the reverse-beating leaf discharging unit reversely beats the suspended leaf and drops the leaf and flap, complete leaf and stalk separation is realized, the leaf peeling cleanliness is high, the sugarcane stalks separated from the leaf and the leaf removing are conveyed into a sugarcane collecting container under the guidance of a limiting unit, and the sugarcane with the impurity content lower than 2% is obtained; and the sugarcane stalks are not easy to damage, the separating device is not easy to block, and the leaf peeling efficiency is effectively improved.
2. The rotating areas of the leaf peeling elements of the upper leaf peeling roller and the lower leaf peeling roller are overlapped, so that the leaf peeling range can be enlarged, and the leaf peeling effect is enhanced.
3. The leaf peeling device is provided with a limiting protective sleeve, and a connecting rod penetrates through a corresponding limiting groove on the peripheral surface of the limiting protective sleeve, so that the swinging angle of the leaf peeling element can be limited, and the leaf peeling element can continuously and normally work; the limiting protective sleeve can also obstruct the sugarcane leaves and avoid the sugarcane leaves from twisting the rotating shaft.
4. The leaf peeling plate mounting seat is fixed at the outer end of the connecting rod, so that the leaf peeling plate is convenient to mount, dismount and replace.
5. The reverse-beating leaf-discharging unit is arranged right below the transverse leaf-discharging unit, so that when the reverse-beating leaf-discharging unit is used for reversely beating and discharging the removed leaves, the removed leaves above the sugarcane stalks are loosened, and the leaf-discharging belts are easier to discharge the removed leaves from the sides; the arrangement of the limiting units can ensure that the sugarcane stalks smoothly advance in the conveying channel.
6. The outer surface of the leaf-removing belt is provided with bulges, which is beneficial to the removal of leaves.
7. The advancing direction of the leaf discharging belt is perpendicular to the sugarcane conveying channel, so that the fallen leaves can be rapidly discharged out of the leaf peeling equipment, and the occupation of the leaf peeling equipment by the leaf discharging belt is reduced.
8. The outer edge of the reverse beating plate is provided with the sawteeth, so that the threshing blade is scraped forcibly while beating is facilitated, and the blade discharging effect is improved.
9. The connecting structure of the reverse clapping plate and the arrangement of the reinforcing plate can improve the strength of the reverse clapping leaf-arranging unit and prolong the service life of the reverse clapping leaf-arranging unit.
Drawings
FIG. 1 is a front view of the present longitudinal and transverse blade bar separating apparatus.
Fig. 2 is a schematic perspective view of fig. 1.
FIG. 3 is a schematic view of the installation structure of the longitudinal and transverse blade bar separating device of the embodiment.
FIG. 4 is a schematic top view of the mounting structure of the present longitudinal and transverse blade bar separating apparatus.
Fig. 5 is a schematic structural view of the leaf peeling unit.
Fig. 6 is a schematic structural view of the leaf peeling roller.
Figure 7 is a schematic view of the arrangement of leaf stripping elements.
Fig. 8 is a schematic view of the installation structure of the position-limiting protective sleeve.
Fig. 9 is a schematic structural view of a transverse leaf-arranging unit.
Fig. 10 is a front view of the transverse leaf-aligning unit.
Fig. 11 is a top view of fig. 10.
Fig. 12 is a schematic view of the installation structure of the lateral leaf-aligning unit.
Figure 13 shows a schematic view of the structure of the leaf stripping element in another embodiment.
Fig. 14 is a sectional view taken in the direction of a-a in fig. 13.
The reference numbers illustrate: 10. a sugar cane transport channel; 20. a leaf peeling unit; 21. a leaf peeling motor; 22. an upper bearing seat; 23. a leaf stripping roller; 23-1, a rotating shaft; 23-2, a support disc; 23-3, a fixed shaft; 23-4, a leaf stripping element; 23-41, leaf stripping plates; 23-411, steel mesh; 23-42, a leaf stripping plate mounting seat; 23-43, connecting rod; 23-5, a torsion spring; 23-6, a limiting protective sleeve; 23-61, a limiting groove; 24. a lower bearing seat; 25. a leaf peeling gear; 30. a transverse leaf arrangement unit; 31. a support frame; 32. a connecting plate; 33. a sleeve; 34. a driving wheel; 34-1, a driving wheel shaft; 34-2, driving wheels; 35. a leaf-arranging belt; 35-1, a working surface; 36. a leaf discharging motor; 36-1, arranging a blade motor mounting frame; 36-2, a sprocket; 36-3, an output shaft of the row blade motor; 37. a driven wheel; 37-1, driven wheel shaft; 38. adjusting the bolt; 39. double rows of chains; 40. reversely shooting a leaf-arranging unit; 41. a reverse beating roller; 42. a reverse clapper; 43. a reinforcing plate; 50. a limiting unit; 51. an upper limiting cylinder; 52. a lower limiting cylinder; 60. a conveying unit; 70. a support beam; 70-1, leaf-removing gap.
Detailed Description
The invention will be further described in detail with reference to the following examples:
the longitudinal and transverse leaf-stem separating device shown in fig. 1 comprises a
The longitudinal and transverse blade bar separating device shown in fig. 5 comprises a blade peeling roller set arranged on a
The sugarcane leaf and stalk separating device shown in fig. 9 to 12 is used for discharging peeled sugarcane leaves out of a leaf peeling device from the side, and mainly comprises a support frame 31, a driving wheel 34, a
As shown in figure 3, during operation, each motor is started to drive each action unit to work, sugarcane is conveyed to a position between two
After the leaves are peeled by the
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