阅读说明：本技术 一种电液伺服阀反馈杆结构 (Feedback rod structure of electro-hydraulic servo valve ) 是由 严成坤 贾涛 尹保明 张佳楠 郑树伟 李园园 于 2019-12-20 设计创作，主要内容包括：本发明公开了一种电液伺服阀反馈杆结构,属于电液伺服阀领域,用于解决现有技术中反馈杆和支撑杆之间采用过盈配合、并使用专用工装压装在一起,在工作过程中反馈杆和支撑杆之间容易在过盈配合面处出现磨损导致过盈量变小后连接失效的技术问题,本发明设置有反馈杆主体,反馈杆主体一端形成有球体,另一端形成有偏转板,所述偏转板开设有导流窗,其中,所述反馈杆主体位于所述偏转板端通过变径部连接有支撑杆,所述反馈杆主体与所述变径部和所述支撑杆一体成型,所述变径部呈圆弧形结构,本发明具有结构简单、使用寿命长,加工、装配时间短,生产成本低、效益高的有益效果。(The invention discloses a feedback rod structure of an electro-hydraulic servo valve, which belongs to the field of electro-hydraulic servo valves and is used for solving the technical problem that in the prior art, a feedback rod and a support rod are in interference fit and are pressed together by using a special tool, and the interference fit surface between the feedback rod and the support rod is easy to wear in the working process, so that the interference is reduced and then the connection fails Has the beneficial effect of high benefit.)

1. An electro-hydraulic servo valve feedback rod structure comprises;

the feedback rod comprises a feedback rod main body (1), a ball body (2) is formed at one end of the feedback rod main body, a deflection plate (3) is formed at the other end of the feedback rod main body, and a flow guide window (4) is formed in the deflection plate (3);

the feedback rod main body (1) is located at the end of the deflection plate (3) and is connected with a support rod (6) through a diameter-variable portion (5), and the feedback rod main body (1) is integrally formed with the diameter-variable portion (5) and the support rod (6).

2. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 1, wherein;

the diameter-variable part (5) is of an arc-shaped structure.

3. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 1, wherein;

the support rod (6) is of a cylindrical structure, the support rod (6) is far away from the end of the variable-diameter portion (5) and is provided with a connecting portion (7) and a spring tube (40) in a press-fitting or welding mode, and the connecting portion (7) and the support rod (6) are not in the same diameter.

4. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 3, wherein;

the outer diameter of the connecting part (7) is larger than or smaller than the outer diameter of the supporting rod (6), and the length of the connecting part (7) is smaller than that of the supporting rod (6).

5. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 1, wherein;

the flow guide window (4) extends along the length direction of the deflection plate (3) and is cut into a V-shaped groove structure by a cutting plane perpendicular to the width direction of the flow guide window (4).

6. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 5, wherein;

and a fillet with the diameter not larger than R0.005mm is machined on an edge formed at the joint of the narrow opening side of the V-shaped groove structure of the flow guide window (4) and the surface of the deflection plate (3).

7. The feedback rod structure of an electro-hydraulic servo valve as claimed in claim 1, wherein;

the deflection plate (3) and the feedback rod main body (1) are of an integral structure.

Technical Field

The invention relates to the technical field of electro-hydraulic servo valves, in particular to a feedback rod structure of an electro-hydraulic servo valve.

Background

The jet flow deflection plate type electro-hydraulic servo valve is one of electro-hydraulic servo valves and has the characteristics of strong anti-pollution capacity, stable working performance and high reliability;

the working principle diagram of the jet flow deflector type electro-hydraulic servo valve is shown in the attached figure 1, and the jet flow deflector type electro-hydraulic servo valve mainly comprises a torque motor, a deflector jet flow amplifier, an oil filter, a valve core, a valve sleeve, a shell and other parts;

the deflection plate jet amplifier comprises a jet disc and a deflection plate, wherein the jet disc is provided with a jet port and two symmetrical receiving ports, the deflection plate is provided with a V-shaped flow guide window, a wide port of the V-shaped structure corresponds to the jet port of the jet disc, a narrow port corresponds to the two receiving ports of the jet disc, the torque motor mainly comprises magnetic steel, an armature component, an upper magnetizer, a lower magnetizer and a coil component, the armature component comprises an armature, a spring tube and a feedback rod component, and the spring tube and the feedback rod component are fixedly connected together;

under the condition of not considering zero-bias current, when a product works and no current signal is input into the torque motor, the deflector is in the middle position of the jet flow disc, oil liquid sprayed out of the jet flow port is equally received by the two receiving ports, equal pressure is formed in the channels of the two receiving ports, the valve core is in the middle position, and the electro-hydraulic servo valve has no flow output. When the torque motor receives a current signal, magnetic flux is generated on the armature due to the magnetic effect of the current of the coil assembly, and under the interaction of control magnetic flux, the deflection torque enables the armature assembly to deflect around a rotating center, so that the V-shaped groove of the feedback rod deviates from the middle position, the oil flows received by the two receiving ports are different, the oil pressure in the channels of the two receiving ports is changed, the pressure in the channel of one receiving port is increased, the pressure in the channel of the other receiving port is reduced, and a control pressure difference is formed to push the valve core to move; the displacement of the valve core drives the feedback rod to generate bending deformation, and the bending deformation is fed back to the armature of the torque motor in a torque mode and is balanced with the electromagnetic torque generated by the armature. Because the torque of the torque motor is basically in direct proportion to the control current, and the feedback torque is in direct proportion to the displacement of the valve core, when each torque is in a balanced state, the input control current is in direct proportion to the displacement of the valve core, namely, the output flow is in direct proportion to the input control current under the condition that the pressure drop of the valve is constant;

Disclosure of Invention

The feedback rod structure of the electro-hydraulic servo valve aims to overcome the defects in the prior art, and has the advantages of long service life, short processing and assembling time, production cost reduction and production benefit improvement.

In order to achieve the above purpose, the invention provides the following technical scheme:

the invention discloses a feedback rod structure of an electro-hydraulic servo valve, which comprises:

the feedback rod main body is provided with a ball at one end and a deflection plate at the other end, and the deflection plate is provided with a flow guide window;

the feedback rod main body is located the deflector plate end is connected with the bracing piece through reducing portion, the feedback rod main body with reducing portion with bracing piece integrated into one piece.

Further, the diameter-variable part is in a circular arc structure.

Furthermore, the bracing piece is the cylinder structure, the bracing piece is kept away from reducing end is formed with connecting portion and spring pipe pressure equipment or welding, connecting portion with the bracing piece inequality footpath.

Further, the outer diameter of the connecting part is larger than or smaller than the outer diameter of the supporting rod, and the length of the connecting part is smaller than that of the supporting rod.

Furthermore, the diversion window extends along the length direction of the deflection plate and is cut into a V-shaped groove structure by a cutting plane perpendicular to the width direction of the diversion window.

Furthermore, a fillet with the diameter not larger than R0.005mm is machined on an edge formed at the joint of the narrow opening side of the V-shaped groove structure of the flow guide window and the surface of the deflection plate.

Further, the deflection plate and the feedback rod main body are of an integral structure.

In the technical scheme, the feedback rod structure of the electro-hydraulic servo valve provided by the invention has the beneficial effects that:

1. according to the feedback rod main body designed by the invention, the feedback rod main body is connected with the supporting rod through the diameter changing part, and the feedback rod main body, the diameter changing part and the supporting rod are designed into an integrated structure, so that the conditions that the feedback rod frequently deflects in the working process and the magnitude between the feedback rod and the supporting rod is reduced due to the influence of the environmental temperature and the medium temperature to cause connection failure are avoided, the failure rate is reduced, the service life of the feedback rod is prolonged, the blind hole processing of the supporting rod and the matched grinding process of the supporting rod matching surface are reduced, the assembling process is omitted, the processing and assembling time is shortened, the requirements on the coaxiality and the total length of the feedback rod are favorably met, the production cost is reduced, and the production benefit is improved;

2. according to the variable-diameter part designed by the invention, the variable-diameter part is arranged into an arc structure and connected between the feedback rod main body and the support rod, so that the phenomenon that the feedback rod is frequently deflected and is broken at the joint of the feedback rod main body and the support rod in the working process due to stress concentration at the joint of the feedback rod main body and the support rod is avoided, the failure rate is further reduced, the reliability of the integrated feedback rod is improved, and the service life of the feedback rod is prolonged.

Drawings

In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art according to the drawings.

FIG. 1 is a schematic diagram of a prior art jet deflector type electro-hydraulic servo valve;

FIG. 2 is a front view of a prior art feedback rod assembly;

FIG. 3 is a cross-sectional view of FIG. 2;

FIG. 4 is a front view of the feedback rod of the present disclosure;

description of reference numerals:

1. a feedback lever body; 2. a sphere; 3. a deflection plate; 4. a flow guide window; 5. a diameter-variable part; 6. a support bar; 7. a connecting portion;

(10 magnetic steel, 20 coil, 30 armature, 40 spring tube, 50 jet flow disc, 60 receiving port, 70 jet flow port, 80 oil filter, 90 valve sleeve, 100 valve core, 110 shell, A1 control window, A2 control window, R oil return port and P oil inlet in a jet flow deflection plate type electro-hydraulic servo valve working principle diagram).

Detailed Description

In order to make the technical solution better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings.

See fig. 1, 4;

the invention discloses a feedback rod structure of an electro-hydraulic servo valve, which comprises:

the feedback rod main body 1 is provided with a ball body 2 at one end and a deflection plate 3 at the other end, and the deflection plate 3 is provided with a flow guide window 4;

the feedback rod main body 1 is positioned at the end of the deflection plate 3 and is connected with a support rod 6 through a diameter-variable part 5, and the feedback rod main body 1, the diameter-variable part 5 and the support rod 6 are integrally formed.

Specifically, in this embodiment, the feedback rod body 1 is made of a high-elasticity alloy material, the ball 2 at one end of the feedback rod body 1 is inserted into the valve core 100, the deflection plate 3 is formed at the end of the feedback rod body 1 far away from the ball 2, the deflection plate 3 is in a rectangular parallelepiped structure, the length direction of the feedback rod main body 1 is the same as the length direction of the feedback rod main body 1, two sides of the width direction of the deflection plate 3 are arc sides, a flow guide window 3 is arranged on the overlapped axis of the deflection plate 3 and the length direction of the feedback rod main body 1, the end of the feedback rod main body 1, which is positioned at the deflection plate 3, is connected with a support rod 6 through a diameter-variable part 5, the support rod 6 is pressed (in interference fit and pressed together through a tool) or welded together with a spring tube 40 through a connecting part 7, an armature 30 drives the feedback rod main body 1 to rotate left and right by driving the spring tube 40 and taking the axis of the length direction of the feedback rod main body 1 as a rotating shaft, and the feedback rod main body;

referring to fig. 4, a simulation experiment is performed on the rigidity values of the integrated feedback rod and the conventional feedback rod assembly by integrally forming the feedback rod main body 1, the reducing portion 5 and the support rod 6, the support rod 6 of the integrated feedback rod and the conventional feedback rod assembly in the embodiment is fixed, a horizontal force of 0.588N is applied to the spherical surface of the spherical surface at the bottom end of the feedback rod, the displacement of the spherical body of the feedback rod is calculated in a simulation manner, according to the analysis of the simulation result, the displacement of the spherical body of the integrated feedback rod is 0.76um greater than that of the spherical body of the conventional feedback rod assembly, the deviation value is about 0.15% of that of the spherical body of the conventional feedback rod, the displacement deviation is within an allowable deviation range, the integrated feedback rod can meet the use requirement of the rigidity value, the rigidity values of the integrated feedback rod and the conventional feedback rod assembly, the condition that the feedback rod frequently deflects in the working process, and the magnitude of interference between the feedback rod and the supporting rod is reduced due to the influence of the ambient temperature and the medium temperature to cause connection failure is avoided, the failure rate is reduced, the service life of the feedback rod is prolonged, the blind hole machining of the supporting rod 6 and the matching grinding process of the matching surface of the supporting rod 6 are reduced, the assembling process is omitted, the machining and assembling time is shortened, the requirements on the coaxiality and the total length of the feedback rod are favorably met, the production cost is reduced, and the production benefit is improved.

As shown in fig. 4;

preferably, the diameter-varying portion 5 has a circular arc-shaped structure.

Specifically, in this embodiment, feedback rod main part 1 is connected with bracing piece 6 through reducing portion 5, through setting reducing portion 5 to the arc structure of indent, avoids producing stress concentration at feedback rod main part 1 and 6 junctions of bracing piece and leads to the feedback rod frequently to deflect at feedback rod main part 1 and 6 junctions fracture of bracing piece in the course of the work, has further reduced the fault rate, has improved the reliability of integral type feedback rod.

As shown in fig. 4;

preferably, the support rod 6 is of a cylindrical structure, the end of the support rod 6, which is far away from the diameter-variable portion 5, is provided with a connecting portion 7, the connecting portion 7 is press-fitted or welded with the spring tube 40, and the diameter of the connecting portion 7 is different from that of the support rod 6.

Specifically, in this embodiment, the support rod 6 is a cylindrical structure, the end of the support rod, which is away from the diameter-variable portion 5, is provided with the connecting portion 7, the diameter of the connecting portion 7 is greater than or less than that of the support rod 6, the length of the connecting portion 7 is less than that of the support rod 6, the connecting portion 7 is subjected to surface finish machining process and then is pressed or welded with the spring tube 40, the structure is pressed or welded with the spring tube 40 through the connecting portion 7, the finish machining process of the whole length of the support rod 6 is avoided, the finish machining time is saved, and the production.

As shown in fig. 4;

preferably, the diversion window 4 extends along the length direction of the deflection plate 3 and is cut into a V-shaped groove structure by a cutting plane perpendicular to the width direction of the diversion window 4.

Preferably, the edge formed at the junction of the narrow side of the V-groove structure of the deflector window 4 and the surface of the deflector plate 3 is rounded to a radius of not more than r0.005mm. Preferably, the deflector plate 3 is of unitary construction with the feedback rod body 1.

Specifically, in this embodiment, the deflector 3 is provided with the diversion window 4 of the V-shaped groove structure, and the oil liquid is ejected through the jet disc, enters through the wide-mouth end of the V-shaped groove structure, and is ejected through the narrow-mouth end, and through processing a fillet not greater than r0.005mm at the joint of the narrow-mouth end of the V-shaped groove structure and the surface of the deflector 2, the stable non-dispersion of the jet of the diversion window 4 is facilitated, and further the stability of the work near the zero position of the electrohydraulic servo valve is improved.

In the technical scheme, the feedback rod structure of the electro-hydraulic servo valve provided by the invention has the working principle;

as shown in fig. 1;

under the condition of not considering zero bias current, when a torque motor has no current signal input, the deflector 3 is at the middle position of the jet disc, oil sprayed out of the jet port 70 is equally received by the two receiving ports 60 and equal pressure is formed in the channels of the two receiving ports 60, the valve core is in a middle position, the electro-hydraulic servo valve has no flow output, when the torque motor receives the current signal, the armature 30 generates torque, the armature 30 rotates around the center of the spring tube to drive the deflector 3 to move, and further the pressure in the channels of the two receiving ports 60 is changed, so that the pressure in the channel of one receiving port 60 is increased, the pressure in the channel of the other receiving port 60 is reduced, and a control pressure difference is formed to push the valve core 100 to move;

1. according to the feedback rod main body designed by the invention, the feedback rod main body is connected with the supporting rod through the diameter changing part, and the feedback rod main body, the diameter changing part and the supporting rod are designed into an integrated structure, so that the conditions that the feedback rod frequently deflects in the working process and the magnitude between the feedback rod and the supporting rod is reduced due to the influence of the environmental temperature and the medium temperature to cause connection failure are avoided, the failure rate is reduced, the service life of the feedback rod is prolonged, the blind hole processing of the supporting rod and the matched grinding process of the supporting rod matching surface are reduced, the assembling process is omitted, the processing and assembling time is shortened, the requirements on the coaxiality and the total length of the feedback rod are favorably met, the production cost is reduced, and the production benefit is improved;

2. according to the variable-diameter part designed by the invention, the variable-diameter part is arranged into an arc structure and connected between the feedback rod main body and the support rod, so that the phenomenon that the feedback rod is frequently deflected and is broken at the joint of the feedback rod main body and the support rod in the working process due to stress concentration at the joint of the feedback rod main body and the support rod is avoided, the failure rate is further reduced, the reliability of the integrated feedback rod is improved, and the service life of the feedback rod is prolonged.

While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.