阅读说明：本技术 一种全自动智能移载机 (Full-automatic intelligent transfer machine ) 是由 林信智 于 2020-07-09 设计创作，主要内容包括：本发明公开了一种全自动智能移载机,包括第一扩管机和第二扩管机,所述第一扩管机上前端位置连接有上料输送带,后端位置连接有中转出料带,所述第二扩管机上朝向第一扩管机一侧连接有中转输送带,远离第一扩管机一侧连接有最终出料带,所述中转出料带与中转输送带之间设有两个机械手,两个机械手分别通过左右两侧设置的第一控制机和第二控制机控制工作,所述第一扩管机与第二扩管机上均使用移载机构进行工件的移动。本发明中,该移载机构可以搭配流水线的PLC进行编程控制工作,自动化程度高,与流水线进行同步作业,从而提高流水线生产的连续性,有利于生产效率的提高。(The invention discloses a full-automatic intelligent transfer machine which comprises a first pipe expander and a second pipe expander, wherein a feeding conveying belt is connected to the front end of the first pipe expander, a transfer discharging belt is connected to the rear end of the first pipe expander, a transfer conveying belt is connected to one side, facing the first pipe expander, of the second pipe expander, a final discharging belt is connected to one side, away from the first pipe expander, of the second pipe expander, two mechanical hands are arranged between the transfer discharging belt and the transfer conveying belt, the two mechanical hands are respectively controlled to work through a first controller and a second controller arranged on the left side and the right side, and transfer mechanisms are used on the first pipe expander and the second pipe expander to move workpieces. According to the invention, the transfer mechanism can be matched with a PLC of the assembly line to perform programming control work, has high automation degree, and performs synchronous operation with the assembly line, so that the continuity of assembly line production is improved, and the improvement of production efficiency is facilitated.)

1. The utility model provides a full-automatic intelligence moves machine of carrying, includes first expander (2) and second expander (5), its characterized in that, first expander (2) are gone up the front end position and are connected with material loading conveyer belt (1), and rear end position is connected with well commentaries on classics material area (9), second expander (5) are gone up and are connected with transfer conveyer belt (7) towards first expander (2) one side, keep away from first expander (2) one side and are connected with final material area (6) of going out, well commentaries on classics material area (9) and transfer conveyer belt (7) between be equipped with two manipulators (4), first controller (3) and second controller (8) control work through the left and right sides setting respectively in two manipulators (4), all use the mechanism to carry out the removal of work piece on first expander (2) and the second expander (5).

2. The full-automatic intelligent transfer machine according to claim 1, wherein the feeding conveyor belt (1) and the transfer conveyor belt (7) are driven by conveyor belt motors for conveying.

3. The full-automatic intelligent transfer machine according to claim 1, wherein the intermediate transfer outlet belt (9) and the final outlet belt (6) are in an unpowered conveying and downward inclined structure.

4. The full-automatic intelligent transfer machine according to any one of claims 1 to 3, wherein the transfer mechanism comprises a fixed frame (10) arranged at a position behind the pipe expander (15), the fixed frame (10) is supported on the ground through a support frame (13), a guide rail (14) is mounted on the fixed frame (10) and faces one side of the pipe expander (15), a movable frame (18) driven by a linear motor (21) to move transversely is mounted on the guide rail (14), a left clamp and a right clamp (17) are mounted on the movable frame (18) and faces one side of the pipe expander (15), and a start-stop controller (12) for controlling the transfer mechanism to work is welded at an end part of an upper side of the fixed frame (10).

5. The full-automatic intelligent transfer machine according to claim 4, wherein a work light (11) is further installed above the start-stop controller (12).

6. The full-automatic intelligent transfer machine according to claim 4, wherein the left and right clamps (17) are respectively arranged for simultaneously clamping the middle cylinder workpiece (16) on the feeding conveyer belt (1) and the middle cylinder workpiece (16) on the pipe expander machine (15).

7. The full-automatic intelligent transfer machine according to claim 6, wherein the left and right clamps (17) are provided for two linked operations.

8. The full-automatic intelligent transfer machine according to claim 4, wherein the feeding conveyor belt (1) is connected with the transfer conveyor belt (7), the first pipe expander (2), the second pipe expander (5), the first controller (3) and the second controller (8) and a linear motor (21) in a control mode with a PLC (20), and the PLC (20) is further connected with an in-place sensor (19) mounted at the upper end position of the transfer outlet material belt (9).

Technical Field

The invention belongs to the technical field of transfer machine equipment, and particularly relates to a full-automatic intelligent transfer machine.

Background

The transfer machine is generally used for changing the conveying direction of articles, the articles are sent into or moved out of a main conveying line from a fork way, the transfer machine has the characteristics of large bearing capacity, simple structure, stability and reliability, at present, cylindrical workpieces are applied in more places, when the cylindrical workpieces are produced, a square shape is cut out from a whole iron plate or a steel plate, then the cylindrical structures are formed by welding coil rings, the coil rings cannot guarantee the work finishing of the workpieces, usually, the workpieces need to be expanded and corrected through a pipe expander, the workpieces move to the pipe expander, and when the workpieces move to the conveying line from the pipe expander, the transfer machine needs to be used for carrying out, the existing transfer machine is mostly used for carrying, shaking is easy to occur during moving, the cylindrical workpieces which are not easy to stabilize are prone to topple over, manual auxiliary treatment is needed, the machining efficiency is reduced, and. Therefore, a full-automatic intelligent transfer machine is provided.

Disclosure of Invention

The invention aims to: in order to solve the problems that the existing transfer machine is inconvenient and flexible to use, a full-automatic intelligent transfer machine is provided.

The technical scheme adopted by the invention is as follows:

the utility model provides a full-automatic intelligence moves machine of carrying, includes first expander and second expander, the front end position is connected with the material loading conveyer belt on the first expander, and the rear end position is connected with well commentaries on classics material area, be connected with the transfer conveyer belt towards first expander one side on the second expander, keep away from first expander one side and be connected with final material area of going out, well commentaries on classics material area is equipped with two manipulators between the transfer conveyer belt, and two manipulators are respectively through first controller and the second controller control work that the left and right sides set up, all use on first expander and the second expander to move and carry out the removal of work piece with moving the mechanism.

When the pipe expanding machine works, a transfer mechanism on a first pipe expander first grabs a workpiece on a feeding conveying belt, then the workpiece is transferred to the first pipe expander to be subjected to pipe expanding treatment, after the treatment is finished, the workpiece is grabbed and transferred to a discharging stopping belt by the transfer mechanism, then the workpiece is transferred to a transfer conveying belt by a manipulator in a moving (turning) way, then the workpiece is grabbed and transferred to a second pipe expander by the transfer mechanism on the second pipe expander, and after the pipe expanding of the second pipe expander is finished, the workpiece is grabbed and transferred to a final discharging belt to finish the processing and transfer of the workpiece.

As a further scheme of the invention: the feeding conveyer belt and the transfer conveyer belt are driven by a conveyer belt motor to be conveyed, so that the feeding conveyer belt and the transfer conveyer belt can be parallel to each other and can climb, the flexibility is improved, and the conveying efficiency is improved.

As a further scheme of the invention: the transfer discharging belt and the final discharging belt are in unpowered conveying and are arranged in a downward-inclined structure, and power equipment erection is reduced, so that the cost is reduced, and the production line structure is reasonably utilized.

As a further scheme of the invention: move and carry mechanism and include the fixed frame that leans on the back position to set up at the pipe expander local, fixed frame passes through the support frame to be supported on subaerial, installs the guide rail towards pipe expander local one side in the fixed frame, installs the adjustable shelf by linear motor drive lateral shifting on the guide rail, installs two anchor clamps about towards pipe expander local one side on the adjustable shelf, the welding of side tip position has the start-stop control ware that control moves the work of mechanism on the fixed frame.

When the workpiece on the feeding conveyer belt is moved to the pipe expander position, the workpiece at the original pipe expander position is just moved to the middle transfer discharge belt position, then the workpiece is put down simultaneously, two workpieces are clamped by one-time moving clamp, and the transferring efficiency is high.

As a further scheme of the invention: and a working lamp is also arranged above the start-stop controller, and the red, green and blue lamps are recommended to be used by the working lamp to visually express the working condition, so that personnel can find equipment faults in time.

As a further scheme of the invention: the left clamp and the right clamp are respectively used for clamping a middle barrel workpiece on the feeding conveying belt and a middle barrel workpiece on the pipe expander machine, two workpieces are clamped by one-time moving clamp, and the transferring efficiency is high.

As a further scheme of the invention: the left clamp and the right clamp are arranged for two linkage operations, and the program control setting of the equipment is simplified.

As a further scheme of the invention: the feeding conveyer belt, the transfer conveyer belt, the first pipe expander, the second pipe expander, the first controller, the second controller and the linear motors are connected with the PLC phase control unit, and the PLC is further connected with an in-place inductor arranged at the tail end position on the transfer discharging belt.

In summary, due to the adoption of the technical scheme, the invention has the beneficial effects that:

1. according to the pipe expanding machine, the moving mechanism moves the middle-barrel workpiece in a clamping mode through the clamp, the stability is high during moving, the workpiece is not prone to toppling, the operation efficiency is ensured, meanwhile, the two clamps are arranged in a linkage mode, two operations of taking out and putting in can be executed at one time after the pipe expanding machine is operated, and the improvement of the operation efficiency is facilitated.

2. According to the invention, the transfer mechanism can be matched with a PLC of the assembly line to perform programming control work, has high automation degree, and performs synchronous operation with the assembly line, so that the continuity of assembly line production is improved, and the improvement of production efficiency is facilitated.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a perspective view of the transfer mechanism of the present invention;

fig. 3 is a system modular block diagram of the present invention.

The labels in the figure are: 1. a feeding conveyer belt; 2. a first pipe expander; 3. a first controller; 4. a manipulator; 5. a second pipe expander; 6. finally discharging the material belt; 7. transferring a conveying belt; 8. a second controller; 9. transferring the material belt out; 10. fixing the frame; 11. a working lamp; 12. starting and stopping the controller; 13. a support frame; 14. a guide rail; 15. a pipe expander local; 16. a middle cylinder workpiece; 17. a clamp; 18. a movable frame; 19. an in-place sensor; 20. a PLC; 21. a linear motor.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1 to 3, a full-automatic intelligent transfer machine includes a first pipe expander 2 and a second pipe expander 5, a feeding conveyer belt 1 is connected to a front end of the first pipe expander 2, a transfer discharging belt 9 is connected to a rear end of the first pipe expander 2, a transfer conveyer belt 7 is connected to one side of the second pipe expander 5 facing the first pipe expander 2, and a final discharging belt 6 is connected to one side of the second pipe expander away from the first pipe expander 2, wherein the feeding conveyer belt 1 and the transfer conveyer belt 7 are driven by a conveyer belt motor to convey, the transfer discharging belt 9 and the final discharging belt 6 are in unpowered conveying, and are arranged in a downward tilting structure and automatically convey by gravity, two manipulators 4 are arranged between the transfer discharging belt 9 and the transfer conveyer belt 7, and the two manipulators 4 are controlled to operate by a first controller 3 and a second controller 8 arranged on left and right sides respectively;

the first pipe expander 2 and the second pipe expander 5 both use a transfer mechanism to move workpieces, the transfer mechanism comprises a fixed frame 10 arranged at the rear position of a pipe expander body 15, the fixed frame 10 is supported on the ground through a support frame 13, a guide rail 14 is arranged on the fixed frame 10 towards one side of the pipe expander body 15, a movable frame 18 driven by a linear motor 21 to transversely move is arranged on the guide rail 14, a left clamp 17 and a right clamp 17 which work in a linkage manner are arranged on the movable frame 18 towards one side of the pipe expander body 15, the left clamp 17 and the right clamp 17 are respectively used for simultaneously clamping a middle cylinder workpiece 16 on a feeding conveyer belt 1 and a middle cylinder workpiece 16 on the pipe expander body 15, a start-stop controller 12 for controlling the work of the transfer mechanism is welded at the end part of the upper side of the fixed frame 10, and a work lamp 11 is also arranged above the start-;

the feeding conveyer belt 1, the transfer conveyer belt 7, the first pipe expander 2, the second pipe expander 5, the first controller 3, the second controller 8 and the linear motor 21 are connected with the PLC20 phase control, and the PLC20 is further connected with an in-place inductor 19 arranged at the tail end position of the transfer outlet belt 9.

The working principle is as follows: the invention provides a full-automatic intelligent transfer machine, the structure is skillfully arranged, when in use, a middle cylinder workpiece 16 is firstly sent to a feeding conveyer belt 1, then a start-stop controller 12 is started, the starting device works, the feeding conveyer belt 1 is driven by the conveyer belt to rotate and transfer the middle cylinder workpiece 16 to the position of a first pipe expander 2, then a clamp 17 of a transfer mechanism clamps the middle cylinder workpiece 16 on the feeding conveyer belt 1, a linear motor 21 works to drive a movable frame 18 to move transversely on a guide rail 14 of a fixed rack 10, so that the middle cylinder workpiece 16 is moved to the first pipe expander 2, then the middle cylinder workpiece is put down and is subjected to pipe expanding operation by the first pipe expander 2, after the pipe expanding operation is finished, the middle cylinder workpiece 16 on the first pipe expander 12 is clamped by the clamp 17, because the clamp 17 is provided with two linked clamps, when the middle cylinder workpiece 16 on the first pipe expander 12 is clamped, the clamp 17 clamps the middle cylinder workpiece 16 on the feeding conveyer belt 1, then the linear motor 21 works to drive the movable frame 18 to move transversely on the guide rail 14 of the fixed frame 10, so that the middle cylinder workpiece 16 originally positioned on the feeding conveyer belt 1 moves to the first pipe expander 12, the middle cylinder workpiece 16 originally positioned on the first pipe expander 12 moves to the middle discharge belt 9 at the rear side of the first pipe expander 12, the first pipe expander 12 continues pipe expanding operation, the middle cylinder workpiece 16 on the middle discharge belt 9 slides downwards to the tail end, the in-place sensor 19 receives signals, the manipulator 4 grabs the middle cylinder workpiece 16 and moves to the middle conveyer belt 7, turnover and other operations can be carried out while moving, thereby meeting the unused operation requirements, when moving to the middle conveyer belt 7, the conveyer motor of the middle conveyer belt 7 drives the middle conveyer belt 7 to rotate to transfer the middle cylinder workpiece 16 to the position of the second pipe expander 5, the transfer mechanism at the position of the second pipe expander 5 continues to transfer, and the intermediate cylinder workpiece 16 after the pipe expansion of the second pipe expander 5 is transferred to the final discharge belt 6, thereby completing the operation.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.