阅读说明：本技术 一种耐火玻璃加工处理用的离子置换装置 (Ion replacement device for processing and treating refractory glass ) 是由 张序峰 高虎 刘军明 武孟孟 于 2020-08-13 设计创作，主要内容包括：本发明公开了一种耐火玻璃加工处理用的离子置换装置,包括第一辊涂机构、第一置换机构、第二辊涂机构和第二置换机构：所述第一辊涂机构和第二辊涂机构均包括一镂空的辊涂架,辊涂架上设置有输送电机,且输送电机通过链条与输送辊联接,并驱动玻璃原片水平移动,还包括辊涂组件,辊涂组件设置在辊涂架的上下两侧,辊涂组件上设置有涂辊部,并驱动涂辊部垂直于玻璃原片输送方向往复移动,所述第一置换机构和第二置换机构均包括一中空的置换仓。本发明中,该离子置换装置采用辊涂的加工方式,可以对玻璃原片起到连续不停机的批量化生产加工,同时也避免了置换液的浪费现象,极大的提高了耐火玻璃的加工效率。(The invention discloses an ion replacement device for processing refractory glass, which comprises a first roller coating mechanism, a first replacement mechanism, a second roller coating mechanism and a second replacement mechanism: first roller coat mechanism and second roller coat the roller coat and construct all including a hollow out roller coat, are provided with conveying motor on the roller coat, and conveying motor passes through the chain and links with the conveying roller to drive former piece horizontal migration of glass, still include the roller coat subassembly, the roller coat subassembly sets up the upper and lower both sides at the roller coat frame, is provided with on the roller coat subassembly and scribbles roller portion to drive and scribble roller portion perpendicular to former piece direction of delivery reciprocating motion of glass, first replacement mechanism and second replacement mechanism all include a hollow replacement storehouse. In the invention, the ion replacement device adopts a roller coating processing mode, can perform continuous non-stop batch production and processing on the glass sheet, simultaneously avoids the waste phenomenon of replacement liquid, and greatly improves the processing efficiency of the fire-resistant glass.)

1. An ion replacement device for processing refractory glass, which comprises a first roller coating mechanism (2), a first replacement mechanism (3), a second roller coating mechanism (4) and a second replacement mechanism (5), and is characterized in that:

the first roller coating mechanism (2) and the second roller coating mechanism (4) respectively comprise a hollow roller coating frame (24), a conveying motor (21) is arranged on the roller coating frame (24), and the conveying motor (21) is connected with a conveying roller (22) through a chain and drives the glass sheet to horizontally move;

the glass sheet conveying device is characterized by further comprising a roller coating assembly (23), wherein the roller coating assembly (23) is arranged on the upper side and the lower side of the roller coating frame (24), a roller coating part (238) is arranged on the roller coating assembly (23), and the roller coating part (238) is driven to reciprocate vertical to the conveying direction of a glass sheet;

the first replacement mechanism (3) and the second replacement mechanism (5) both comprise a hollow replacement bin (32), a replacement motor (31) is arranged on the replacement bin (32), and the replacement motor (31) is connected with a replacement driving roller (34) through a chain.

2. The apparatus of claim 1, wherein the ion exchange device comprises: the roller coating assembly (23) comprises a first roller coating motor (231) arranged on the roller coating frame (24), the first roller coating motor (231) is connected with a transmission rod (233) through a reversing assembly (232), belt pulleys (234) extending into a sliding frame (236) are arranged at two ends of the transmission rod (233), the belt pulleys (234) of the same group are connected through a transmission belt (235), a sliding base (237) is sleeved on the transmission belt (235), a roller coating rod (239) is arranged between the two sliding bases (237), and the roller coating rod (239) is connected with a coating roller part (238).

3. The apparatus of claim 2, wherein the ion exchange device comprises: the reversing assembly (232) comprises a shell (2321) arranged on the roller coating frame (24), a first bevel gear (2323) connected with the first roller coating motor (231) is arranged in the shell (2321), and the first bevel gear (2323) is meshed and connected with a second bevel gear (2322) sleeved on the transmission rod (233).

4. The apparatus of claim 1, wherein the ion exchange device comprises: the roller coating assembly (23) comprises a mounting plate (2302) arranged on the roller coating frame (24), a second roller coating motor (2301) is arranged on the mounting plate (2302), the second roller coating motor (2301) is connected with a nut seat (2305) through a lead screw (2304), and the nut seat (2305) is connected with the roller coating part (238).

5. The apparatus of claim 4, wherein the ion exchange membrane comprises: the nut seat (2305) is provided with a vertical upward limiting rod (2306), the mounting plate (2302) is provided with a limiting plate (2303) parallel to the screw rod (2304), and the lower surface of the limiting plate (2303) is provided with a limiting groove matched with the limiting rod (2306).

6. The apparatus of claim 1, wherein the ion exchange device comprises: the roller coating part (238) comprises a connecting frame (2382) arranged on the roller coating assembly (23), the connecting frame (2382) is connected with a roller coating (2381) in a rotating mode, a bearing seat (2383) is arranged at the end part of the roller coating (2381), and a transfusion hose (2384) communicated with a replacement liquid pipeline is embedded in the bearing seat (2383).

7. The apparatus of claim 1, wherein the ion exchange device comprises: the device also comprises a feeding mechanism (1);

the feeding mechanism (1) comprises a feeding frame (13) connected with a feeding hole of the first roller coating mechanism (2), a feeding motor (11) is arranged on the feeding frame (13), the feeding motor (11) is connected with a feeding roller (12) through a chain, and glue rollers (14) are respectively arranged in the feeding frame (13) and positioned on the upper side and the lower side of the glass sheet.

8. The apparatus of claim 1, wherein the ion exchange device comprises: also comprises a drying mechanism (6);

the drying mechanism (6) comprises a drying bin (62) connected with a discharge hole of the second replacement mechanism (5), a drying motor (61) is arranged on the drying bin (62), the drying motor (61) is connected with a drying driving roller (64) through a chain, a drying driven roller (63) is arranged in the drying bin (62) and above the drying driving roller (64), and an electric heating sheet (65) is arranged on the inner wall of the drying bin (62).

9. The apparatus of claim 1, wherein the ion exchange device comprises: and the first replacement mechanism (3) and the second replacement mechanism (5) are respectively provided with a replacement driven roller (33) on the replacement driving roller (34), and the replacement driven rollers (33) are in rolling contact with the upper surface of the glass original sheet.

10. The apparatus of claim 2, wherein the ion exchange device comprises: the outer walls of the vertical ends of the two sides of the sliding seat (237) are provided with balls (2371), and the balls (2371) are in rolling contact with the inner walls of the longer sides of the two sides of the sliding seat (236).

Technical Field

The invention relates to the technical field of glass processing, in particular to an ion replacement device for processing refractory glass.

Background

The refractory glass is glass capable of being baked by naked fire without cracking, belongs to a high-temperature glass series, is special glass with relatively high temperature resistance, has the temperature resistance strength generally higher than 500 ℃, and needs to be subjected to ion replacement treatment during production and processing of the refractory glass so as to obtain a high-quality refractory glass finished product.

The existing method for ion replacement of refractory glass adopts a soaking method, and a glass original sheet is completely soaked in an ion replacement liquid, so that a large amount of ion replacement liquid is wasted, the manufacturing cost of the refractory glass is increased, continuous and uninterrupted ion replacement operation cannot be realized, and continuous processing of batch refractory glass cannot be realized.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides an ion replacement device for processing refractory glass, which can realize continuous and uninterrupted ion replacement operation, realize batch production and reduce ion replacement liquid waste rate.

In order to achieve the purpose, the invention adopts the following technical scheme: an ion exchange device for processing refractory glass comprises a first roller coating mechanism, a first exchange mechanism, a second roller coating mechanism and a second exchange mechanism:

the first roller coating mechanism and the second roller coating mechanism respectively comprise a hollow roller coating frame, a conveying motor is arranged on the roller coating frame, and the conveying motor is connected with a conveying roller through a chain and drives the glass sheet to horizontally move;

the glass sheet conveying device comprises a glass sheet conveying device, a roller coating rack and a roller coating assembly, wherein the glass sheet conveying device comprises a glass sheet conveying device and a conveying device, the glass;

the first replacement mechanism and the second replacement mechanism respectively comprise a hollow replacement bin, a replacement motor is arranged on the replacement bin, and the replacement motor is connected with the replacement driving roller through a chain.

As a further description of the above technical solution:

the roller coating assembly comprises a first roller coating motor arranged on the roller coating frame, the first roller coating motor is connected with a transmission rod through a reversing assembly, belt pulleys extending into a sliding frame are arranged at two ends of the transmission rod, the belt pulleys of the same group are connected through a transmission belt, a sliding seat is sleeved on the transmission belt, a roller coating rod is arranged between the two sliding seats, and the roller coating rod is connected with a roller coating part.

As a further description of the above technical solution:

the reversing assembly comprises a shell arranged on the roller coating frame, a first bevel gear connected with the first roller coating motor is arranged in the shell, and the first bevel gear is meshed and connected with a second bevel gear sleeved on the transmission rod.

As a further description of the above technical solution:

the roller coating assembly comprises an installation plate arranged on the roller coating frame, a second roller coating motor is arranged on the installation plate, the second roller coating motor is connected with a nut seat through a lead screw, and the nut seat is connected with the roller coating part.

As a further description of the above technical solution:

the nut seat is provided with a vertical upward limiting rod, the mounting plate is provided with a limiting plate parallel to the lead screw, and the lower surface of the limiting plate is provided with a limiting groove matched with the limiting rod.

As a further description of the above technical solution:

the roller coating part comprises a connecting frame arranged on the roller coating assembly, a coating roller is rotatably connected onto the connecting frame, a bearing seat is arranged at the end part of the coating roller, and a transfusion hose communicated with the replacement liquid pipeline is embedded in the bearing seat.

As a further description of the above technical solution:

the device also comprises a feeding mechanism;

the feeding mechanism comprises a feeding frame connected with a feeding hole of the first roller coating mechanism, a feeding motor is arranged on the feeding frame and is connected with a feeding roller through a chain, and gluing rollers are respectively arranged in the feeding frame and positioned on the upper side and the lower side of the glass sheet.

As a further description of the above technical solution:

also comprises a drying mechanism;

the drying mechanism comprises a drying bin connected with a discharge port of the second replacement mechanism, a drying motor is arranged on the drying bin and is connected with the drying driving roller through a chain, a drying driven roller is arranged in the drying bin and above the drying driving roller, and an electric heating sheet is arranged on the inner wall of the drying bin.

As a further description of the above technical solution:

and the first replacement mechanism and the second replacement mechanism are internally provided with replacement driven rollers which are positioned on the replacement driving roller and are in rolling contact with the upper surface of the original glass sheet.

As a further description of the above technical solution:

the outer walls of the vertical ends of the two sides of the sliding seat are provided with balls, and the balls are in rolling contact with the inner walls of the longer sides of the two sides of the sliding frame.

The invention provides an ion replacement device for processing refractory glass. The method has the following beneficial effects:

(1) the ion replacement device adopts the mode of upper and lower two groups of roller coating synchronously, can uniformly and comprehensively coat replacement liquid used for processing the fire-resistant glass on a glass sheet, and can play the effect of conveying the glass sheet while roll coating by combining a roller coating mechanism with reciprocating movement, thereby realizing continuous non-stop high-efficiency roll coating operation and realizing batch production and processing.

(2) The ion replacement device adopts a reciprocating roller coating mode, avoids the phenomenon of replacement liquid waste caused by the traditional immersion type replacement liquid smearing mode, effectively saves the usage amount of the replacement liquid, and reduces the production and processing cost of the refractory glass.

Drawings

FIG. 1 is a schematic view of the overall structure of a first embodiment of an ion exchange apparatus for a refractory glass processing apparatus according to the present invention;

FIG. 2 is a schematic view of the internal structure of the feeding mechanism of the present invention;

FIG. 3 is a schematic structural diagram of a first roll coating mechanism according to a first embodiment of the present invention;

FIG. 4 is a schematic top view of a roll coating assembly according to one embodiment of the invention;

FIG. 5 is a schematic diagram of an internal top view of a reversing assembly according to an embodiment of the present invention;

FIG. 6 is a schematic structural diagram of a slider according to a first embodiment of the present invention;

FIG. 7 is a schematic view of the construction of the coating roll section of the present invention;

FIG. 8 is a schematic view showing the overall structure of a second embodiment of an ion exchange apparatus for a refractory glass processing apparatus according to the present invention;

FIG. 9 is a schematic structural view of a first roll coating mechanism according to a second embodiment of the present invention;

FIG. 10 is a schematic structural view of a roll coating assembly according to a second embodiment of the present invention;

FIG. 11 is a schematic view of the internal structure of the first displacement mechanism according to the present invention;

fig. 12 is a schematic view of the internal structure of the drying mechanism according to the present invention.

Illustration of the drawings:

1. a feeding mechanism; 11. a feeding motor; 12. a feeding roller; 13. a feeding frame; 14. gluing a rubber roller; 2. a first roll coating mechanism; 21. a conveying motor; 22. a conveying roller; 23. a roller coating assembly; 231. a first roller coating motor; 232. a commutation assembly; 2321. a housing; 2322. a second bevel gear; 2323. a first bevel gear; 233. a transmission rod; 234. a belt pulley; 235. a transmission belt; 236. a carriage; 237. a slide base; 2371. a ball bearing; 238. a coating roller section; 2381. coating a roller; 2382. a connecting frame; 2383. a bearing seat; 2384. a flexible infusion tube; 239. coating a rod by a roller; 2301. a second roll coating motor; 2302. mounting a plate; 2303. a limiting plate; 2304. a lead screw; 2305. a nut seat; 2306. a limiting rod; 24. a roller coating frame; 3. a first replacement mechanism; 31. replacing the motor; 32. a replacement bin; 33. replacing the driven roller; 34. replacing the drive roll; 4. a second roll coating mechanism; 5. a second replacement mechanism; 6. a drying mechanism; 61. a drying motor; 62. a drying bin; 63. drying the driven roller; 64. drying the driving roller; 65. an electrical heating plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

As shown in fig. 1, 3, 4, 8, 9 and 11, an ion exchange device for a refractory glass processing treatment includes a first roll coating mechanism 2, a first exchange mechanism 3, a second roll coating mechanism 4 and a second exchange mechanism 5:

the first roller coating mechanism 2 and the second roller coating mechanism 4 both comprise a hollow roller coating frame 24, a conveying motor 21 is arranged on the roller coating frame 24, and the conveying motor 21 is connected with a conveying roller 22 through a chain and drives the glass sheet to move horizontally;

the glass sheet conveying device further comprises a roller coating assembly 23, wherein the roller coating assembly 23 is arranged on the upper side and the lower side of the roller coating frame 24, a roller coating part 238 is arranged on the roller coating assembly 23, and the roller coating part 238 is driven to reciprocate perpendicular to the conveying direction of a glass sheet;

the first displacement mechanism 3 and the second displacement mechanism 5 both comprise a hollow displacement bin 32 for storing metal displacement liquid, a displacement motor 31 is arranged on the displacement bin 32, and the displacement motor 31 is connected with a displacement driving roller 34 through a chain.

The conveying motor 21 works to drive the conveying roller 22 to convey the glass original sheet into the first roller coating mechanism 2, at the moment, the upper roller coating assembly 23 and the lower roller coating assembly 23 which are parallel can drive the roller coating portion 238 to enable the roller coating portion to be coated in a reciprocating mode perpendicular to the conveying direction of the glass original sheet, so that the replacement liquid is coated on the glass original sheet, the glass original sheet coated with the replacement liquid enters the first replacement mechanism 3, the replacement driving roller 34 drives the glass original sheet to move to achieve ion replacement under the driving of the replacement motor 31, then the fire-resistant glass semi-finished product subjected to complete ion replacement is obtained after repeated action of the second roller coating mechanism 4 and the second replacement mechanism 5, continuous and uninterrupted efficient roller coating operation is achieved, and batch production and processing can be achieved.