阅读说明：本技术 一种用于汽车内部贴膜的工艺 (Process for pasting film inside automobile ) 是由 孙学琛 胡中全 于 2020-07-22 设计创作，主要内容包括：本发明公开了一种用于汽车内部贴膜的工艺,包括清洗除尘、遮盖、挡风玻璃清洁、烤馍、定型裁切、贴膜和质检。本发明的有益效果是：遮挡板材均可根据遮挡部位进行特定形状的裁切,且遮挡板材采用塑料材质制作而成,防止贴膜液渗漏到电器部位,损坏车辆,挡风玻璃清洁时对于玻璃内部有金属防雾线的车辆,在清洁内部玻璃时避免施工尖锐硬质的刮板大力刮扫,防止损坏金属防雾线,烤膜时主膜面朝下,检查耐刮面是否清洁,其次在刮板上包上湿擦蜡纸才能在隔热膜上进行操作,烤膜时在同一位置不能停留时间过长,避免刮伤隔热膜,并防止由于加热时间过长造成汽车车膜的损坏,裁切时刀片角度倾斜成15度,力度适中,防止刀片划伤玻璃。(The invention discloses a process for sticking a film in an automobile, which comprises the steps of cleaning and dedusting, covering, cleaning a windshield, baking steamed bread, shaping and cutting, sticking the film and detecting the quality. The invention has the beneficial effects that: shelter from panel all can carry out cutting of specific shape according to sheltering from the position, and shelter from panel and adopt the plastics material preparation to form, prevent that pad pasting liquid from leaking to the electrical apparatus position, damage the vehicle, there is the vehicle of antifog line of metal to glass inside when windshield is clean, avoid constructing the sharp-pointed stereoplasm scraper blade and scrape vigorously and sweep when cleaning inside glass, prevent to damage the antifog line of metal, main membrane face down when toasting the membrane, whether clean of resistant face of inspection, secondly wrap wet wiping waxed paper on the scraper blade and just can operate on thermal-insulated membrane, can not dwell time overlength in same position when toasting the membrane, avoid scraping thermal-insulated membrane, and prevent to lead to the fact the damage of car membrane because of the heat-up time overlength, blade angle slope becomes 15 degrees when cutting, the dynamics is moderate, prevent blade fish tail glass.)

1. A process for automobile interior film pasting is characterized in that: comprises a dust removing device, a shielding plate, an automobile film, a plastic scraper, film sticking water, a heating gun, a cutter and absorbent paper;

the process comprises the following steps:

cleaning and dedusting: cleaning the vehicle, and performing dust removal treatment on the interior of the vehicle in a workshop;

covering: covering and protecting the construction part of the construction vehicle by using a shielding plate;

cleaning a windshield: cleaning the inner wall of the windshield by using glass water, scraping the windshield clean by using a plastic scraper, and adsorbing the glass water completely by using absorbent paper after cleaning;

baking the film: heating the automobile film by a baking gun to soften the automobile film;

shaping and cutting: cutting the automobile film in a specific shape by a cutter according to different parts in the automobile;

film pasting: spraying film sticking water on the part needing film sticking, slightly covering the cut automobile film on the position needing film sticking, and scraping the automobile film by a scraper;

quality inspection: 1) after the construction is finished, cleaning the sanitation and water stain inside and outside the vehicle, and checking whether tools are left or not;

2) checking whether electrical equipment, instruments and vehicle paint of the vehicle are normal or not;

3) checking whether the heat insulation film after construction has light leakage phenomenon, bubble and crease, and whether the cut edge of the heat insulation film is smooth and parallel to the edge of the glass by a constructor;

4) and after the quality inspection of the constructors is finished, the constructors are handed over to the construction center to carry out quality inspection, the constructors are handed over to vehicles with qualified quality inspection, and the vehicles with unqualified quality inspection must be reworked and have internal return records for examination.

2. The process for automobile interior film according to claim 1, wherein: the shielding plates used in the shielding step can be cut in a specific shape according to shielding parts, and the shielding plates are made of plastic materials.

3. The process for automobile interior film according to claim 1, wherein: the method is characterized in that film sticking water is sprayed when the windshield is cleaned, the windshield is directly cleaned by hands once, dust with high adhesive force is removed by a blade, a hard plastic scraper is used for scraping water from top to bottom from the middle to two sides, the plastic scraper is cleaned by wiping paper every time of scraping and cleaning, the film sticking water is sprayed once after the whole glass is cleaned, and accumulated water is removed by the water scraper until the condition that the glass is not polluted by dust is confirmed.

4. The process for automobile interior film according to claim 1, wherein: when the windshield is cleaned, a metal antifogging wire is arranged inside the windshield, and when the inner glass is cleaned, the sharp and hard scraper blade is prevented from being constructed and is scraped vigorously.

5. The process for automobile interior film according to claim 1, wherein: when the film is baked, the main film surface faces downwards, whether the scratch-resistant surface is clean or not is checked, then the scratch-resistant surface is wrapped on the scraper plate and is wet-wiped with wax paper, so that the operation can be carried out on the heat-insulating film, and the retention time at the same position is not too long during the film baking.

6. The process for automobile interior film according to claim 1, wherein: when cutting, the blade is inclined at an angle of 15 degrees, and the force is moderate.

Technical Field

The invention relates to a processing technology, in particular to a technology for pasting a film in an automobile, and belongs to the technical field of film pasting.

Background

The automobile film is to stick a layer of film-shaped object on front and rear windshields, side window glass and a skylight of a vehicle, the film-shaped object is also called a solar film or a heat insulation film, the film-shaped object mainly has the functions of blocking ultraviolet rays and partial heat, preventing people from being injured and preventing glare and the like caused by glass splashing, and simultaneously, the purpose of protecting personal privacy is achieved according to the one-way perspective performance of the solar film.

Although the existing automobile film pasting process is relatively perfect, the existing automobile film pasting process still has defects in some details, firstly, the existing automobile film pasting process does not adopt a baffle made of a plastic material when pasting the film, but adopts a baffle made of a common material such as a paper shell, so that film pasting liquid leaks to an electric appliance part to damage a vehicle, and secondly, the existing automobile film pasting process does not incline a blade angle to 15 degrees when cutting, so that the blade scratches the glass.

Disclosure of Invention

The present invention is directed to solving the above problems and providing a process for automobile interior film.

The invention realizes the purpose through the following technical scheme: a process for sticking a film on the interior of an automobile comprises a dust removal device, a shielding plate, an automobile film, a plastic scraper plate, film sticking water, a heating gun, a cutter and water absorption paper.

The process comprises the following steps:

(1) cleaning and dedusting: cleaning the vehicle, and performing dust removal treatment on the interior of the vehicle in a workshop;

(2) covering: covering and protecting the construction part of the construction vehicle by using a shielding plate;

(3) cleaning a windshield: cleaning the inner wall of the windshield by using glass water, scraping the windshield clean by using a plastic scraper, and adsorbing the glass water completely by using absorbent paper after cleaning;

(4) baking the film: heating the automobile film by a baking gun to soften the automobile film;

(5) shaping and cutting: cutting the automobile film in a specific shape by a cutter according to different parts in the automobile;

(6) film pasting: spraying film sticking water on the part needing film sticking, slightly covering the cut automobile film on the position needing film sticking, and scraping the automobile film by a scraper;

(7) quality inspection: 1. after the construction is finished, cleaning the sanitation and water stain inside and outside the vehicle, and checking whether tools are left or not;

2. checking whether electrical equipment, instruments and vehicle paint of the vehicle are normal or not;

3. checking whether the heat insulation film after construction has light leakage phenomenon, bubble and crease, and whether the cut edge of the heat insulation film is smooth and parallel to the edge of the glass by a constructor;

4. and after the quality inspection of the constructors is finished, the constructors are handed over to the construction center to carry out quality inspection, the constructors are handed over to vehicles with qualified quality inspection, and the vehicles with unqualified quality inspection must be reworked and have internal return records for examination.

Preferably, in order to prevent the film sticking liquid from leaking to the electric appliance part and damaging the vehicle, the shielding plate used in the covering step can be cut into a specific shape according to the shielding part, and the shielding plate is made of a plastic material.

Preferably, in order to ensure that the glass is clean enough, the windshield is cleaned by spraying film-pasting water, the windshield is directly cleaned one time by hand one time, the windshield is cleaned one time by a blade when meeting dust with high adhesive force, a hard plastic scraper is used for wiping water from top to bottom from the middle to two sides, the plastic scraper is cleaned by wiping paper once, the whole glass is cleaned by spraying the film-pasting water once, and then the accumulated water is cleaned by the water scraper until the glass is free from dust.

Preferably, in order to prevent damage to the metal anti-fog lines, when the windshield is cleaned, a sharp and hard scraper is prevented from being constructed to scrape and sweep the vehicle with the metal anti-fog lines in the glass, when the inner glass is cleaned.

Preferably, in order to avoid scratching the heat insulation film and prevent the damage of the automobile film caused by the overlong heating time, the main film surface faces downwards when the film is baked, whether the scratch-resistant surface is clean is checked, then the scratch-resistant surface can be operated on the heat insulation film only by wrapping wet wax wiping paper on the scraper plate, and the film cannot stay for overlong time at the same position when the film is baked.

Preferably, in order to prevent the blade from scratching the glass, the blade is inclined at an angle of 15 degrees during cutting, and the force is moderate.

The invention has the beneficial effects that: the automobile internal film has reasonable process design, the shielding plates used in the covering step can be cut into specific shapes according to the shielding parts, the shielding plates are made of plastic materials, the film pasting liquid is prevented from leaking to the electric appliance parts to damage the automobile, the windshield is cleaned by spraying film pasting water, the windshield is directly cleaned one time or another by hands, when dust with high adhesive force is encountered, the dust is removed by a blade, a hard plastic scraper is used for wiping water from top to bottom from the middle to two sides, the plastic scraper is cleaned by wiping paper once every time the wiping is performed, the whole glass is cleaned and then sprayed by the film pasting water once, the accumulated water is removed by the water scraper until the dust of the glass is confirmed to be not dyed, the glass is ensured to be clean enough, when the windshield is cleaned, for the automobile with the metal antifogging lines in the glass, the construction of sharp and hard scrapers is avoided to be vigorously wiped when the internal glass is cleaned, the main membrane face is downward when toasting the membrane, and whether the inspection is clean resistant face, secondly wrap on the scraper blade and wet the wax paper of wiping and just can operate on thermal-insulated membrane, can not dwell time overlength in same position during the roast membrane, avoid the thermal-insulated membrane of scratch to prevent because the damage that the heating time overlength caused car membrane, blade angle slope becomes 15 degrees when cutting, and the dynamics is moderate, prevents blade fish tail glass.

Drawings

FIG. 1 is a schematic view of the process of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, a process for laminating a film inside an automobile includes preparing a dust removing device, a shielding plate, an automobile film, a plastic scraper, laminating water, a heating gun, a cutter, and water absorbing paper.

The process comprises the following steps:

(1) cleaning and dedusting: cleaning the vehicle, and performing dust removal treatment on the interior of the vehicle in a workshop;

(2) covering: covering and protecting the construction part of the construction vehicle by using a shielding plate;

(3) cleaning a windshield: cleaning the inner wall of the windshield by using glass water, scraping the windshield clean by using a plastic scraper, and adsorbing the glass water completely by using absorbent paper after cleaning;

(4) baking the film: heating the automobile film by a baking gun to soften the automobile film;

(5) shaping and cutting: cutting the automobile film in a specific shape by a cutter according to different parts in the automobile;

(6) film pasting: spraying film sticking water on the part needing film sticking, slightly covering the cut automobile film on the position needing film sticking, and scraping the automobile film by a scraper;

(7) quality inspection:

1. after the construction is finished, cleaning the sanitation and water stain inside and outside the vehicle, and checking whether tools are left or not;

2. checking whether electrical equipment, instruments and vehicle paint of the vehicle are normal or not;

3. checking whether the heat insulation film after construction has light leakage phenomenon, bubble and crease, and whether the cut edge of the heat insulation film is smooth and parallel to the edge of the glass by a constructor;

4. and after the quality inspection of the constructors is finished, the constructors are handed over to the construction center to carry out quality inspection, the constructors are handed over to vehicles with qualified quality inspection, and the vehicles with unqualified quality inspection must be reworked and have internal return records for examination.

The shielding plates used in the covering step can be cut in a specific shape according to shielding positions, the shielding plates are made of plastic materials, the pasting liquid is prevented from leaking to electric appliance positions and damaging vehicles, the windshield is sprayed with the pasting water during cleaning, the windshield is directly cleaned once by hand, when dust with high adhesive force is encountered, the shielding plates are cleaned by blades, a hard plastic scraper blade is used for wiping water from top to bottom from the middle to two sides, the plastic scraper blade is cleaned by wiping paper every time of wiping, the whole windshield is cleaned and then sprayed with the pasting water, accumulated water is removed by the water scraper blade until the condition that the glass is not dyed once is confirmed, the glass is ensured to be clean enough, when the windshield is cleaned, for vehicles with metal anti-fog lines in the glass, the sharp and hard scraper blade is prevented from being vigorously wiped and swept during cleaning the inner glass, the main film surface is downward during film baking, whether the resistant face of inspection is clean, secondly wrap up wet wax paper of wiping on the scraper blade and just can operate on thermal-insulated membrane, can not dwell time overlength in same position during roast membrane to avoid the scratch thermal-insulated membrane to prevent to cause the damage of car membrane because the heat time overlength, blade angle slope becomes 15 degrees when cutting, and the dynamics is moderate, prevents blade fish tail glass.

The working principle is as follows: cleaning a vehicle, and covering and protecting a construction part of the vehicle by using a shielding plate; then windshield cleaning is performed: cleaning the inner wall of the windshield by using glass water, scraping the windshield clean by using a plastic scraper, and adsorbing the glass water completely by using absorbent paper after cleaning; and then baking the film: heating the automobile film through a baking gun to soften the automobile film, and cutting the automobile film in a specific shape through a cutter according to different parts in the automobile; finally, film pasting: spraying film sticking water on the part needing film sticking, slightly covering the cut automobile film at the position needing film sticking, and scraping the automobile film by a scraper.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.