阅读说明：本技术 一种卷材自动计量系统 (Coiled material automatic metering system ) 是由 关海虎 于 2020-07-27 设计创作，主要内容包括：本发明公开了一种卷材自动计量系统,包括呈流水线状依次设置的储料架、裁切机、收卷机、收卷平台、包卷机、电子称,本发明中还有打印机和控制箱,在控制箱中输入订单需要的卷材的规格、数量,收卷机进行收卷卷材,计米器计量收卷机收卷的长度,裁切机将卷材切断,包卷机上对卷材进行包装,经过电子称进行称重,计米器和电子称将数量和重量信息反馈到控制箱中,然后控制箱可以给打印机发出指令打印出合格证,并粘贴到卷材上,进行入库；本发明实现自动化控制,对卷材的长度和重量进行计量,效率高,满足生产需求,本发明中设备生产出错率低,减少劳动人员的使用,易于进行信息化管理,降低了人工成本。(The invention discloses an automatic metering system for coiled materials, which comprises a storage rack, a cutting machine, a winding platform, a winding machine and an electronic scale which are sequentially arranged in a streamline shape, wherein a printer and a control box are also arranged in the automatic metering system, the specification and the quantity of the coiled materials required by an order are input into the control box, the winding machine winds the coiled materials, a meter counter counts the winding length of the winding machine, the cutting machine cuts the coiled materials, the coiled materials are packaged on the winding machine and are weighed by the electronic scale, the meter counter and the electronic scale feed back the quantity and weight information into the control box, and then the control box can send an instruction to the printer to print out a qualification certificate and paste the qualification certificate on the coiled materials to be put in storage; the invention realizes automatic control, measures the length and the weight of the coiled material, has high efficiency, meets the production requirement, has low error rate of equipment production, reduces the use of labor personnel, is easy to carry out informatization management and reduces the labor cost.)

1. The utility model provides a coiled material automatic metering system which characterized in that: comprises a material storage rack, a cutting machine, a winding platform, a wrapping machine and an electronic scale which are sequentially arranged in an assembly line shape;

the cutting machine comprises a first rack and a supporting plate arranged on the top surface of the first rack, a guide assembly is arranged at one end, close to the storage rack, of the first rack, a first pressing roller is arranged at one end, close to the winding machine, of the first rack, a meter counter fixed on the first rack is arranged on the upper surface of the supporting plate, and a cutting assembly is arranged below the supporting plate;

the winding machine comprises a second rack, two winding shafts which can be far away from or close to each other are coaxially arranged at the upper end of the second rack, and one winding shaft is connected with a first driving assembly;

the wrapping machine comprises a third rack, two parallel supporting rollers are arranged on the top surface of the third rack, one end of one supporting roller is connected with a second driving assembly, and a material roller is rotatably connected onto the third rack;

the electronic scale comprises a fourth rack, a bracket is arranged on the top surface of the fourth rack, and a weighing sensor is connected between the bracket and the fourth rack;

the electronic scale is characterized in that a printer and a control box are arranged beside the electronic scale, and the meter counter, the cutting assembly, the first driving assembly, the second driving assembly, the weighing sensor and the printer are all electrically connected with the control box.

2. The web auto-metering system of claim 1, wherein: the storage frame includes the sixth frame, the sixth frame is provided with the liftable frame, the downside of frame and the lower extreme of sixth frame are equidistant to be arranged and are had many winding rollers, winding roller and the winding roller in the sixth frame on the frame are crisscross each other and parallel arrangement.

3. The web auto-metering system of claim 1, wherein: the guide assembly comprises a first support roller which is arranged on the first machine frame and can rotate, and a second press roller which can be adjusted up and down is arranged right above the first support roller.

4. The web auto-metering system of claim 1, wherein: the cutting assembly comprises a first air cylinder fixed on the first frame relatively, a connecting seat is fixed at a piston rod end of the first air cylinder, two sliding rods are arranged between the connecting seats, two rodless air cylinders capable of sliding in a reciprocating mode are arranged on the sliding rods, a fixing seat is arranged on each rodless air cylinder, a motor is arranged on each fixing seat, a cutting saw is connected onto an output shaft of the motor, and a through hole for allowing the cutting saw to extend out of and form a long strip is formed in a supporting plate right above the cutting saw.

5. The web auto-metering system of claim 4, wherein: a vertical rod fixed on the first rack is arranged right above the through hole, a vertical second cylinder is arranged on the vertical rod, and a piston rod of the second cylinder faces downwards and is connected with a protective cover with a downward opening.

6. The web auto-metering system of claim 4, wherein: and a laser indicator lamp for irradiating the through hole is fixed at the upper end of the upright rod.

7. The web auto-metering system of claim 1, wherein: one end of the winding platform close to the winding machine is hinged with a lifting frame, a third cylinder is arranged on the lower side of the lifting frame, the piston rod end of the third cylinder is hinged on the lifting frame, and the cylinder body of the third cylinder is hinged on the winding platform.

8. The web auto-metering system of claim 6, wherein: the lifting frame is provided with a clamping piece, and the clamping piece is provided with a V-shaped opening.

9. The web auto-metering system of claim 1, wherein: the second rack is provided with two parallel vertical plates capable of translating relatively, threaded holes with opposite thread directions are formed in the upper end and the lower end of each vertical plate, threaded rods connected to the second rack penetrate through the threaded holes, and the second driving assembly is arranged on the vertical plates.

10. The web auto-metering system of claim 1, wherein: the control box is electrically connected with a PC, and the PC is connected with an RFID reader-writer.

Technical Field

The invention belongs to the technical field of coiled material production equipment, and relates to an automatic coiled material metering system.

Background

The coiled material is divided into a metal coiled material and a non-metal coiled material, and when the metal coiled material is produced, the metal plate is rolled and rolled into a thinner metal plate, and then the metal plate is rolled into the metal coiled material; when the non-metal coiled material is produced, a plurality of raw materials are compounded to finally form products such as plates, films and the like, and finally the products are rolled into coils, packaged and warehoused.

Nonmetal coiled material includes rubber slab, plastic film, plastic board, plastic flooring etc. and in the current production facility, need produce panel earlier, then need the manual work to carry out the coiled material that requires model, specification on the order from the warehouse, then tailor out the quantity that needs according to the quantity manual work on the order, pack after artifical measurement length and weight, inefficiency, the productivity is lower to manual operation error rate is higher, and difficult management can not realize automated control.

Disclosure of Invention

Aiming at the problems, the invention provides an automatic metering system for coiled materials, which well solves the problems of low manual production efficiency and low productivity of the coiled materials and incapability of realizing automatic control.

In order to achieve the purpose, the technical scheme adopted by the invention is as follows: an automatic coiled material metering system comprises a storage rack, a cutting machine, a winding platform, a wrapping machine and an electronic scale which are sequentially arranged in a streamline shape;

the cutting machine comprises a first rack and a supporting plate arranged on the top surface of the first rack, a guide assembly is arranged at one end, close to the storage rack, of the first rack, a first pressing roller is arranged at one end, close to the winding machine, of the first rack, a meter counter fixed on the first rack is arranged on the upper surface of the supporting plate, and a cutting assembly is arranged below the supporting plate;

the winding machine comprises a second rack, two winding shafts which can be far away from or close to each other are coaxially arranged at the upper end of the second rack, and one winding shaft is connected with a first driving assembly;

the wrapping machine comprises a third rack, two parallel supporting rollers are arranged on the top surface of the third rack, one end of one supporting roller is connected with a second driving assembly, and a material roller is rotatably connected onto the third rack;

the electronic scale comprises a fourth rack, a bracket is arranged on the top surface of the fourth rack, and a weighing sensor is connected between the bracket and the fourth rack;

the electronic scale is characterized in that a printer and a control box are arranged beside the electronic scale, and the meter counter, the cutting assembly, the first driving assembly, the second driving assembly, the weighing sensor and the printer are all electrically connected with the control box.

Further, the storage frame includes the sixth frame, the sixth frame is provided with the liftable frame, the downside of frame and the lower extreme of sixth frame are equidistant to be arranged and are had many winding rollers, winding roller and the winding roller in the sixth frame on the frame are crisscross each other and parallel arrangement.

Furthermore, the guide assembly comprises a first support roller which is arranged on the first machine frame and can rotate, and a second press roller which can be adjusted up and down is arranged right above the first support roller.

Further, the cutting assembly comprises a first air cylinder fixed on the first frame in a relative mode, a connecting seat is fixed to a piston rod end of the first air cylinder, two sliding rods are arranged between the connecting seat, two rodless air cylinders capable of sliding in a reciprocating mode are arranged on the sliding rods, a fixing seat is arranged on each rodless air cylinder, a motor is arranged on each fixing seat, a cutting saw is connected to an output shaft of each motor, and a through hole for allowing the cutting saw to extend out of and form a long strip is formed in a supporting plate right above the cutting saw.

Furthermore, a vertical rod fixed on the first rack is arranged right above the through hole, a vertical second cylinder is arranged on the vertical rod, and a piston rod of the second cylinder faces downwards and is connected with a protective cover with a downward opening.

Furthermore, a laser indicator lamp for irradiating the through hole is fixed at the upper end of the upright rod.

Further, one end of the winding platform, which is close to the winding machine, is hinged with a lifting frame, a third cylinder is arranged on the lower side of the lifting frame, a piston rod end of the third cylinder is hinged on the lifting frame, and a cylinder body of the third cylinder is hinged on the winding platform.

Furthermore, a clamping piece is arranged on the lifting frame, and a V-shaped opening is formed in the clamping piece.

Furthermore, two parallel vertical plates capable of translating relatively are arranged on the second rack, threaded holes with opposite thread directions are formed in the upper end and the lower end of each vertical plate, threaded rods connected to the second rack penetrate through the threaded holes, and the second driving assembly is arranged on the vertical plates.

Furthermore, the control box is electrically connected with a PC, and the PC is connected with an RFID reader-writer.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, the specification and the quantity of coiled materials required by an order are input in a control box, the produced coiled materials pass through a storage rack, the control box controls a winding machine to wind the coiled materials, then a meter counter measures the winding length of the winding machine, when the measured quantity meets the requirement of the order, the winding machine stops winding, a cutting machine cuts the coiled materials, the coiled materials roll down on a winding machine through a winding platform, the coiled materials are packaged on the winding machine, finally the coiled materials are weighed through an electronic scale, the meter counter and the electronic scale feed back the quantity and weight information to the control box, then the control box can send an instruction to a printer, a certificate is printed out, the qualified certificate is pasted on the coiled materials, and the coiled materials are put in storage; the automatic control device realizes automatic control, measures the length and the weight of the coiled material, has high efficiency, meets the production requirement, has low error rate of equipment production, reduces the use of labor personnel, is easy to manage, and reduces the labor cost.

2. According to the invention, the distance between the two winding rollers in the winding machine can be adjusted, so that the winding machine is suitable for the production of coiled materials with different widths, and the application range of the winding machine is enlarged.

3. According to the invention, after the rolling machine finishes rolling the coiled material, the coiled material can be lifted onto the rolling platform through the lifting frame arranged on the rolling platform, so that the labor force is saved.

4. In the invention, the PC and the RFID reader-writer can input order information into the IC card, and the reading and writing of the IC card can input instructions to the control box, so that the informatization and the industrialization are combined, the control and the management are convenient, and the automation degree is further improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of a cutting assembly;

FIG. 3 is a schematic view of the winder and the winding platform in cooperation;

fig. 4 is a front view of the wrapping machine;

FIG. 5 is a front view of the magazine;

FIG. 6 is an enlarged view of section I of FIG. 1;

FIG. 7 is an enlarged view of section II of FIG. 1;

FIG. 8 is an enlarged view of section III of FIG. 1;

fig. 9 is an enlarged view of a portion IV in fig. 1.

In the figure: storage rack (1), guillootine (2), rolling machine (3), rolling platform (4), lapping machine (5), electronic scale (6), printer (7), control box (8), pole setting (9), second cylinder (10), safety cover (11), laser pilot lamp (12), lift up frame (13), third cylinder (14), fastener (15), opening (16), riser (17), sixth frame (101), frame (102), winding roller (103), first frame (201), backup pad (202), direction subassembly (203), first compression roller (204), meter rice ware (205), cut off subassembly (206), second frame (301), rolling axle (302), first drive assembly (303), third frame (501), backing roller (502), second drive assembly (503), material roller (504), fourth frame (606), bracket (607), Weighing sensor (608), first bearing roller (2031), second compression roller (2032), first cylinder (2061), connecting seat (2062), slide bar (2063), rodless cylinder (2064), fixing base (2065), motor (2066), cut saw (2067), through-hole (2068).

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, the automatic coiled material metering system of the present invention comprises a storage rack 1, a cutting machine 2, a winding machine 3, a winding platform 4, a wrapping machine 5, and an electronic scale 6, which are sequentially arranged in an assembly line shape;

as shown in fig. 2, 7 and 8, the cutting machine 2 includes a first frame 201 and a support plate 202 disposed on the top surface of the first frame 201, a guide assembly 203 is disposed at one end of the first frame 201 close to the storage rack 1, a first pressure roller 204 is disposed at one end of the first frame 201 close to the winding machine 3, specifically, the guide assembly 203 includes a first roller 2031 disposed on the first frame 201, two ends of the first roller 2031 are mounted on the first frame 201 through a bearing and a bearing seat, so that the first roller 2031 can rotate, a second pressure roller 2032 is disposed right above the first roller 2031, two ends of the second pressure roller 2032 are both connected to an air cylinder, the two air cylinders are connected to the same air path through an electromagnetic valve, and the action of the air cylinder is synchronously controlled, so as to achieve the function of adjusting the second pressure roller 2032 up and down; the utility model discloses a length of measuring device 205, including the support plate 202 upper surface be provided with meter counter 205 fixed in on first frame 201, meter counter 205's model is H7JC2+ LK80, the support plate 202 below is provided with cuts off subassembly 206, and the coiled material passes from the centre of first bearing roller 2031 and second compression roller 2032 earlier, again from the bypass of the below of first compression roller 204, and last winding is received the winder 3, can be with the coiled material tensioning, and meter counter 205 rolls on the upper surface of coiled material, measures the length of the coiled material that passes through meter counter 205.

Specifically, as shown in fig. 2, the cutting assembly 206 includes a first cylinder 2061 relatively fixed to the first frame 201, a connecting seat 2062 is fixed to a piston rod end of the first cylinder 2061, two sliding rods 2063 are arranged between the two connecting seats 2062, a rodless cylinder 2064 sliding back and forth is arranged on the two sliding rods 2063, a fixing seat 2065 is arranged on the rodless cylinder 2064, a motor 2066 is arranged on the fixing seat 2065, a cutting saw 2067 is connected to an output shaft of the motor 2066, a long strip-shaped through hole 2068 for the cutting saw 2067 to extend out is arranged on the support plate 202 right above the cutting saw 2067, when the coiled material is cut, the first cylinder 2061 is moved to lift the connecting seat 2062, then the cutting saw 2067 extends into the through hole 2068, the rodless cylinder 2064 slides back and forth, the motor 2066 drives the cutting saw 2067 to rotate, and the coiled material is cut.

As shown in fig. 3, the winding machine 3 includes a second frame 301, two winding shafts 302 which can be far away from or close to each other are coaxially arranged at the upper end of the second frame 301, one winding shaft 302 is connected with a first driving assembly 303, specifically, two parallel vertical plates 17 which can translate relatively are arranged on the second frame 301, threaded holes with opposite thread directions are formed in the upper end and the lower end of each vertical plate 17, threaded rods connected to the second frame 301 penetrate through the threaded holes, the second driving assembly 503 is arranged on the vertical plates 17, the vertical rods 9 are arranged on the second frame 301 through sliding rails and pulley structures, a hand wheel is arranged at one end of each threaded rod, and the hand wheel is rotated to adjust the distance between the vertical plates 17 so as to adapt to coiled materials with different widths.

As shown in fig. 4, the wrapping machine 5 includes a third frame 501, two support rollers 502 parallel to each other are disposed on the top surface of the third frame 501, one end of one support roller 502 is connected with a second driving assembly 503, and a material roller 504 is rotatably connected to the third frame 501; the material roller 504 is provided with a packaging film, when the coiled material falls on the two supporting rollers 502, the film on the material roller 504 is wrapped on the coiled material, the second driving assembly 503 drives one supporting roller 502 to rotate, and when the coiled material rotates, the coiled material is wrapped by the film, so that the packaging operation of the coiled material is completed.

As shown in fig. 1 and 9, the electronic scale 6 includes a fourth rack 606, a bracket 607 is disposed on a top surface of the fourth rack 606, a load cell 608 is connected between the bracket 607 and the fourth rack 606, the load cell 608 is a UDA load cell 608, and the control box 8 is electrically connected with an XK3101N control instrument; the wrapped roll is rolled onto the carriage 607 and the load cell 608 weighs, after the weight is passed the load cell 608 transmits a signal to the control box 8 and the weight is displayed on the XK3101N control gauge.

In the invention, a printer 7 and a control box 8 are arranged beside the electronic scale 6, the printer 7 is of an OKI5700F model, a working condition machine and a PLC control mainboard are arranged in the control box 8, PLC control is known to those skilled in the art directly, and is not repeated again, the meter 205, the cut-off component 206, the first driving component 303, the second driving component 503, the weighing sensor 608 and the printer 7 are all electrically connected with the control box 8, specifically, all cylinders in the above scheme are controlled by electromagnetic valves to be on and off, the electromagnetic valves are connected to the control box 8, and the control box 8 controls the electromagnetic valves to further control the actions of the cylinders.

According to the technical scheme, the working principle of the invention is as follows, the distance between two vertical plates 17 is adjusted through a screw, a winding drum is arranged on a winding shaft 302 in a penetrating way, firstly, the coiled material on a material storage rack 1 is drawn out, the coiled material passes through a guide component 203, a supporting plate 202 and a first press roller 204 and is wound on the winding drum arranged on a winding machine 3, the length information of the coiled material required on an order is input in a control box 8, then an instruction is sent to a first driving component 303 of the winding machine 3, the first driving component 303 drives the winding shaft 302 to rotate to wind the coiled material, meanwhile, a meter 205 measures the length of the coiled material, when the length of the coiled material reaches the preset value of the control box 8, the meter 205 sends a signal to the control box 8, then the control box 8 sends instructions to the first driving component 303 and a cutting component 206, the first driving component 303 stops, the cutting component 206 works to cut the coiled material, the screw rod is rotated to put down the winding drum, the winding drum rolls down along the winding platform 4 to complete winding ending work, then the coiled material is rolled onto the wrapping machine 5, the control box 8 sends an instruction to the second driving assembly 503, the second driving assembly 503 drives the supporting roller 502 to complete packaging operation, then the packaged coiled material is weighed on the electronic scale 6, the weighing sensor 608 feeds back weight information to the control instrument and the control box 8, the control box 8 sends an instruction to the printer 7, the printer 7 prints out the information that the certification contains the length, weight, type, specification and the like of the coiled material, the certification is adhered to the surface of the coiled material, the order requirement is met, the coiled material which is wound and packaged can be stored in a warehouse, the automation degree is high, and the capacity is high.

In this embodiment, the storage rack 1 includes a sixth rack 101, the sixth rack 101 is provided with a liftable frame 102, a plurality of winding rollers 103 are arranged at equal intervals on the lower side of the frame 102 and the lower end of the sixth rack 101, the winding rollers 103 on the frame 102 and the winding rollers 103 on the sixth rack 101 are staggered and arranged in parallel, a coiled material is sequentially wound around the plurality of winding rollers 103, and the coiled material is lifted up through the frame 102, so that the coiled material is lengthened along the length of the coiled material, the number of the coiled material stored in the frame is large, the flatness of the coiled material is also improved, specifically, the frame 102 is connected to the sixth rack 101 through a chain and a chain wheel, and then a cylinder traction chain is arranged, so that the lifting and the lowering of the frame 102 are realized.

In this embodiment, as shown in fig. 1 and 6, a vertical rod 9 fixed on the first frame 201 is arranged right above the through hole 2068, a vertical second cylinder 10 is arranged on the vertical rod 9, a piston rod of the second cylinder 10 faces downward and is connected with a protective cover 11 with a downward opening, when the cutting is performed, the control box 8 sends an instruction to the second cylinder 10, the second cylinder 10 extends, then the protective cover 11 is arranged right above the through hole 2068 and presses the coiled material, so that the cutting by the cutting saw 2067 is facilitated, and the safety of the device is also improved.

In this embodiment, the laser indicator 12 that irradiates the through hole 2068 is fixed to the upper end of the vertical rod 9, and can indicate the position of the elongated through hole 2068, that is, the cutting position.

In this embodiment, as shown in fig. 3, one end of the winding platform 4 close to the winding machine 3 is hinged to a lifting frame 13, a third cylinder 14 is arranged on the lower side of the lifting frame 13, a piston rod end of the third cylinder 14 is hinged to the lifting frame 13, a cylinder body of the third cylinder 14 is hinged to the winding platform 4, the third cylinder 14 is also connected to an electromagnetic valve, the electromagnetic valve is also electrically connected to the control box 8, a clamping member 15 is arranged on the lifting frame 13, a V-shaped notch 16 is arranged on the clamping member 15, after the winding of the coiled material is completed, the control box 8 controls the third cylinder 14 to lift, the lifting frame 13 is lifted, the notch 16 is just clamped at two ends of the winding drum, the third cylinder 14 continues to lift, two ends of the winding drum are separated from the clamping member 15, and then the winding drum rolls on the winding platform 4, so that labor force is saved.

In this embodiment, 8 electric connection of control box has the PC, the PC is connected with the RFID read write line, and the back is assigned to the order, through PC and RFI read write line with information input to the IC-card, the workman can with the IC-card in the information brush out input to control box 8 in, obtain the type, specification and the length that need the coiled material to meter rice ware 205 can feed back the length that the coiled material needs, the control and management system of being convenient for, further improved degree of automation.

In this embodiment, the first driving assembly 303 and the second driving assembly 503 adopt a belt transmission structure or a sprocket transmission structure, and are driven by a driving motor, which can be selected according to the rotation speed and the load, and are not described herein again.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.