Method for recycling waste slurry of concrete mixing plant
阅读说明：本技术 一种混凝土搅拌站废浆回收处理利用方法 (Method for recycling waste slurry of concrete mixing plant ) 是由 林广成 林铭昭 于 2020-06-30 设计创作，主要内容包括：一种混凝土搅拌站废浆回收处理利用方法。所述混凝土搅拌站废浆是混凝土生产过程中,混凝土设备、搅拌车清洗后产生的废渣,经过砂石分离机将砂石骨料回收后余下的废浆水。本发明通过沉淀、压滤工序把废浆制成含水量10～40％的泥饼,所述泥饼经过分散、粉裹、凝固工序制成无塑性的坚硬颗粒,颗粒径度在4～200目之间,作为含有一定比例石粉的骨料,按配比投入到混凝土搅拌机,替代部分砂、矿石粉与骨料、粉料、外加剂、水混合在一起,制成商品混凝土、混凝土制品,变废为宝。解决了现有技术混凝土搅拌站废浆作为固体废弃物填埋污染环境的问题；制作水泥砖除了需要投资设备及场地外,制砖还会产生额外的环保问题,达到保护环境的目的。(A method for recycling waste slurry of a concrete mixing plant. The waste slurry of the concrete mixing plant is waste slurry water which is left after sand aggregate is recycled by a sand separator from waste residues generated after concrete equipment and a mixer truck are cleaned in the production process of concrete. The method comprises the steps of preparing waste slurry into mud cakes with the water content of 10-40% through the processes of precipitation and filter pressing, preparing non-plastic hard particles by the mud cakes through the processes of dispersion, powder wrapping and solidification, wherein the particle diameter is 4-200 meshes, and putting the particles into a concrete mixer according to a proportion as aggregates containing a certain proportion of stone powder to replace part of sand and ore powder to be mixed with the aggregates, powder, additives and water to prepare commercial concrete and concrete products, so that waste is changed into wealth. The problem that the waste slurry of the concrete mixing plant is used as solid waste to be buried to pollute the environment in the prior art is solved; the cement brick is manufactured by adopting the method, and besides investment on equipment and a field is needed, the brick manufacturing process also has the additional environmental protection problem, and the purpose of protecting the environment is achieved.)
1. A method for recycling waste slurry of a concrete mixing plant is characterized in that waste slurry water generated after concrete equipment and a mixer truck are cleaned in the concrete production process is made into mud cakes with water content of 10-40% through precipitation and filter pressing, and the mud cakes are made into non-plastic hard particles through dispersion, powder coating and solidification; the particle diameter is 4-200 meshes, and the aggregate containing a certain proportion of stone powder is put into a concrete mixer according to a proportion to replace part of sand and ore powder to be mixed with the aggregate, powder, an additive and water, so that commercial concrete and concrete products are prepared.
2. The method for recycling the waste slurry of the concrete mixing plant according to claim 1, further comprising the following steps:
a dispersing step of charging the slurry cake from a discharge hopper for the particulate materials, wherein the slurry cake is cut and dispersed by a cutting device installed in the discharge hopper for the particulate materials into particles having a particle size of 4 to 200 mesh, the particulate materials are discharged from an outlet of the discharge hopper, and an outlet of the discharge hopper for the particulate materials is connected to an inlet of a drum mixer; the cutting device is a mechanical device which combines and installs more than 2 saw blades on the same rotating shaft, the installation distance of each saw blade is 0-50 mm, and two ends of the rotating shaft are provided with bearing bearings; the bearing is arranged on the frame; the motor drives the rotating shaft to rotate, and drives the whole row of saw blades to rotate simultaneously.
And a powder wrapping process, wherein the dispersed particles are cut in the dispersing process and fall into a roller mixer arranged below the dispersing device, and after the particles are mixed with dry stone powder in the roller mixer, the stone powder is wrapped on the surfaces of the particles to form the particles which are not mutually adhered.
And a solidification step, wherein the powder-wrapped particles are subjected to standing, stacking and solidification, and final solidification is non-plastic hard particles with the particle diameter of 4-200 meshes.
And a mixing procedure, namely putting the solidified particles into a concrete mixer according to a ratio to replace part of sand and ore powder to be mixed with aggregate, powder, an additive and water, so as to prepare commercial concrete and concrete products.
3. The method for recycling the waste slurry of the concrete mixing plant according to claim 1 or 2, wherein the dispersing process comprises the steps of breaking mud cakes into particles by a dispersing machine; the dispersion machine is characterized in that more than 2 saw blade assemblies are arranged on the same rotating shaft, the distance between every two saw blades is 2-50 mm, bearing bearings are arranged at two ends of the rotating shaft, and the motor drives the rotating shaft to drive the whole row of saw blades to rotate simultaneously so as to cut mud cakes into particles.
4. The method for recycling the waste slurry of the concrete mixing plant according to claim 3, wherein the dispersion machine is installed in a discharge hopper for the mixed materials.
5. The method for recycling the waste slurry of the concrete mixing plant according to claim 1 or 2, wherein in the powder coating process, a discharge port at the bottom of the stone powder blanking hopper is provided with a speed-adjustable spiral feeder, and a discharge port of the stone powder blanking hopper is connected with the particle blanking hopper.
Technical Field
The invention relates to the technical field of solid waste treatment and utilization, and mainly relates to a method for recycling waste slurry of a concrete mixing plant.
Background
With the continuous deepening of the urbanization process in China, the demand of concrete as the most important construction material in civil engineering and building engineering is increasing day by day, and the waste slurry water treatment after the cleaning of concrete equipment and a mixer truck becomes an important problem which troubles a concrete mixing plant in the production of a large amount of concrete. The annual concrete yield of China exceeds 15 billions of cubic meters, and the annual production of waste grout can reach 5000 million tons of waste grout based on the average production of waste grout per 1 cubic meter of concrete. The prior art processes concrete waste slurry water, firstly recovers sand aggregate by adopting a sand-stone separator, then carries out filter pressing treatment on the residual waste slurry water by a filter press, recycles the recovered water, and carries out landfill treatment or is used for manufacturing cement bricks on filter-pressed and dehydrated mud cakes. The landfill treatment occupies land resources and is not beneficial to environmental protection; besides investment in equipment and site, the production of cement bricks also causes additional environmental problems.
Accordingly, the prior art is yet to be improved and developed.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a method for recycling waste slurry of a concrete mixing plant. The waste slurry of the concrete mixing plant is waste slurry water which is left after sand aggregate is recycled by a sand separator from waste residues generated after concrete equipment and a mixer truck are cleaned in the production process of concrete. The invention presses the waste slurry into mud cakes through the working procedures of precipitation and filter pressing, and the mud cakes are made into non-plastic hard particles through the working procedures of dispersion, powder wrapping and solidification. The particle diameter is 4-200 meshes, and the aggregate is put into a concrete mixer according to a proportion to replace sand, ore powder, the aggregate, powder, an additive and water to be mixed together, so that commercial concrete and concrete products are prepared, and waste is turned into wealth. The problems that in the prior art, after the waste slurry of the concrete mixing plant is filter-pressed into mud cakes, the mud cakes are used as solid wastes for landfill, a large amount of land resources are occupied, and the environment is polluted are solved; the cement brick is manufactured by adopting the method, and besides investment on equipment and a field is needed, the brick manufacturing process also has the additional environmental protection problem, and the purpose of protecting the environment is achieved.
In order to achieve the purpose, the invention adopts the following technical scheme:
the technical scheme of the invention is as follows:
the invention discloses a method for recycling waste slurry of a concrete mixing plant, which comprises the steps of preparing waste slurry water left after sand and stone aggregate is recycled through a sand and stone separator into mud cakes with the water content of 10-40% through the processes of precipitation and filter pressing, and preparing the mud cakes into non-plastic hard particles through the processes of dispersion, powder wrapping and solidification. Wherein, still include the following process:
and a precipitation step, namely precipitating solid matters in the concrete waste slurry at the bottom of the tank or separating the solid matters from water through a precipitation tank or a solid-liquid separation tank.
And a filter pressing step, wherein the water pressure in the slurry-like waste residue pumped out from the bottom of the sedimentation tank or separated from the separation tank is filtered through a filter press to prepare a mud cake with the water content of 10-40%.
And a dispersing step of charging the slurry cake from a
And a powder wrapping process, wherein the particles cut and dispersed in the dispersing process fall into a
And a solidification process, namely standing, stacking and solidifying the powder-wrapped particles, wherein the final solidification is non-plastic hard particles with the particle diameter of 4-200 meshes. Because the surfaces of the particles are wrapped by the stone powder, the particles cannot be adhered in the process of stacking and solidifying together.
And a stirring step, namely putting the solidified particles into a concrete mixer according to a ratio to replace part of sand and ore powder to be mixed with aggregate, powder, an additive and water, so as to prepare commercial concrete and concrete products.
The invention has the beneficial effects that:
the invention provides a method for recycling waste slurry of a concrete mixing plant. The invention relates to a method for recycling waste slurry of a concrete mixing plant, which is characterized in that the waste slurry water left after sand aggregate is recycled by a sand-stone separator is made into mud cakes with the water content of 10-40% through the processes of precipitation and filter pressing, and the mud cakes are made into non-plastic hard particles through the processes of dispersion, powder wrapping and solidification. The particle diameter is 4-200 meshes, and the aggregate containing a certain proportion of stone powder is put into a concrete mixer according to a proportion to replace part of sand and ore powder to be mixed with the aggregate, powder, an additive and water to prepare commercial concrete and concrete products, so that waste is changed into valuable. The problems that in the prior art, after the waste slurry of the concrete mixing plant is filter-pressed into mud cakes, the mud cakes are used as solid wastes for landfill, a large amount of land resources are occupied, and the environment is polluted are solved; the cement brick is manufactured by adopting the method, and besides investment on equipment and a field is needed, the brick manufacturing process also has the additional environmental protection problem, and the purpose of protecting the environment is achieved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention:
FIG. 1 is a schematic view of the structure of equipment for a dispersing process and a powder wrapping process;
FIG. 2 is a schematic view of a cutting device;
the specific implementation mode is as follows:
the invention provides a method for recycling waste slurry of a concrete mixing plant. In order to make the objects, technical solutions and effects of the present invention clearer and clearer, the present invention is described in further detail below. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The implementation example one:
1. in the embodiment, the residual waste slurry water after the sand aggregate of the concrete mixing plant is recycled is introduced into the sedimentation tank through the water diversion channel, and the waste residue is settled at the bottom of the tank.
2. In this embodiment, the sludge pump is used to pump out the waste residue in the bottom of the settling tank, and the waste residue is conveyed to the frame filter press, and the filter press is used to filter out the water in the slurry-like waste residue to obtain a sludge cake with a water content of about 20%.
3. In this embodiment, the cake having a water content of about 20% is fed from a discharge hopper for the mixture of the particulate materials, and is cut and dispersed by a cutting device installed in the discharge hopper for the mixture of the particulate materials into particles having a particle size of 50 to 100 mesh.
4. In this embodiment, the blade mounting interval of the cutting device is 0.
5. In the embodiment, the mass ratio of the stone powder to the particles is controlled to be 1: 9 by controlling the rotating speed of the spiral pusher, and the stone powder and the particles are uniformly mixed in the powder coating machine to form non-adhesive particles coated with the stone powder on the surfaces.
6. In this embodiment, the gypsum powder-coated, mixed, stacked and solidified gypsum powder is a non-plastic hard particle with a particle diameter of 50 to 100 mesh.
7. In this example, the concrete mixing ratio is the unit volume material usage/(kg/m 3): cement 66, ore powder 100, sand 731, small stone 439, medium stone 585, large stone 439, water 83 and water reducing agent 0.5, wherein 100kg of the dielectric material is added, so that the proportion of the ore powder in the concrete is 90kg, the proportion of the sand is 641kg, and the rest is unchanged. The proportioned raw materials are put into a concrete mixer to be stirred to prepare commercial concrete.
Example two was performed:
1. in the embodiment, the residual waste slurry water after the sand aggregate of the concrete mixing plant is recycled by the sand-stone separator flows into the water collecting tank along with water, the waste slurry water is pumped into the solid-liquid separation tank by the slurry pump, and the waste residue is separated from the water and deposited at the bottom of the separation tank.
2. In this example, a valve at the bottom of the separation tank was opened, the waste residue slurry was discharged to a belt filter press, and the filter press was used to filter out the water in the slurry-like waste residue to produce a cake with a water content of about 30%.
3. In this embodiment, the cake containing about 30% of water is fed from a discharge hopper for the particulate matter of the mixture of.
4. In this embodiment, the saw blade mounting interval of the cutting device is 2 mm.
5. In the embodiment, the mass ratio of the stone powder to the particles is controlled to be 1: 4 by controlling the rotating speed of the spiral pusher, and the stone powder and the particles are uniformly mixed in the powder coating machine to form non-adhesive particles coated with the stone powder on the surfaces.
6. In this embodiment, the gypsum powder-coated, mixed, stacked and solidified gypsum powder is a non-plastic hard particle with a particle size of 30-80 mesh.
7. In this example, the concrete mixing ratio is the unit volume material usage/(kg/m 3): cement 66, ore powder 100, sand 731, small stone 439, medium stone 585, large stone 439, water 83 and water reducing agent 0.5, wherein 100kg of the material of the said dielectric material is added, the proportion of the ore powder in the concrete is 80kg, the proportion of the sand is 651kg, and the rest is unchanged. The proportioned raw materials are stirred by a concrete stirrer to prepare commercial concrete.
Example three was performed:
1. in the embodiment, the residual waste slurry water after the sand aggregate is recycled by the sand separator flows into the sedimentation tank along with water, and the waste residue is settled at the bottom of the tank.
2. In the embodiment, the sludge pump is used for pumping out the waste residue in the bottom of the sedimentation tank, the waste residue is conveyed to the diaphragm filter press, and the filter press is used for filtering out the water in the slurry-like waste residue to prepare a mud cake with the water content of about 25 percent.
3. In this embodiment, the cake having a water content of about 25% is fed from a discharge hopper for the mixture of the particulate materials, and is cut and dispersed by a cutting device installed in the discharge hopper for the mixture of the particulate materials into particles having a particle size of 30 to 80 mesh.
4. In this embodiment, the saw blade mounting interval of the cutting device is 4 mm.
5. In the embodiment, the mass ratio of the stone powder to the particles is controlled to be 1: 7 by controlling the rotating speed of the spiral pusher, and the stone powder and the particles are uniformly mixed in the powder coating machine to form non-adhesive particles coated with the stone powder on the surfaces.
6. In this embodiment, the gypsum powder-coated, mixed, stacked and solidified gypsum powder is a non-plastic hard particle with a particle size of 8-50 mesh.
7. In this embodiment, the concrete mixing ratio is unit volume consumption/(kg/m 3): cement 66, ore powder 100, sand 731, small stone 439, medium stone 585, large stone 439, water 83 and water reducing agent 0.5, wherein 80kg of the materials of the said mixture is added, the proportion of the ore powder in the concrete is 90kg, the proportion of the sand is 661kg, and the others are unchanged. The proportioned raw materials are stirred by a concrete stirrer to prepare commercial concrete.
It is to be understood that the invention is not limited to the examples described above, but that modifications and variations may be effected thereto by those of ordinary skill in the art in light of the foregoing description, and that all such modifications and variations are intended to be within the scope of the invention as defined by the appended claims.
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