阅读说明：本技术 一种肠衣回气调压方法与装置 (Casing air return pressure regulating method and device ) 是由 宋京涛 于 2020-08-10 设计创作，主要内容包括：本发明公开了一种肠衣回气调压方法与装置,属于肠衣技术领域,其包括气压调节阀,特征在于：还包括动力执行器、控制器和压力传感器,动力执行器具有转轴,转轴上连接有轴套,轴套能沿转轴的轴向移动,轴套连接电磁吸合器,电磁吸合器的衔铁固定在气压调节阀的阀杆上；在气压调节阀的出气口中安装压力传感器,压力传感器为控制器提供压力检测信号,控制器控制连接动力执行器。该装置可以使得控制器控制动力执行器的转轴,带动阀杆转动调节气压调节阀的通气流量,并通过电磁吸合器切换转轴和阀杆间的连接与断开状态,实现阀杆的自动化控制,从而避免了现有技术对人工的高技能要求。(The invention discloses a method and a device for adjusting the air return pressure of casing, which belong to the technical field of casing, comprise an air pressure adjusting valve and are characterized in that: the pneumatic control system also comprises a power actuator, a controller and a pressure sensor, wherein the power actuator is provided with a rotating shaft, the rotating shaft is connected with a shaft sleeve, the shaft sleeve can move along the axial direction of the rotating shaft, the shaft sleeve is connected with an electromagnetic actuator, and an armature iron of the electromagnetic actuator is fixed on a valve rod of the pneumatic control valve; a pressure sensor is arranged in an air outlet of the air pressure regulating valve, the pressure sensor provides a pressure detection signal for a controller, and the controller is connected with a power actuator in a control mode. The device can make the controller control power actuator's pivot, drive the valve rod and rotate the flow of ventilating of adjusting the air pressure regulating valve to switch over the connection and the off-state between pivot and valve rod through the electromagnetic actuator, realize the automated control of valve rod, thereby avoided prior art to artifical high skill requirement.)

1. A casing air return pressure regulating method is characterized in that: the method comprises the following steps:

(1) setting: setting a return air pressure standard value and a deviation range corresponding to the return air pressure standard value according to the inner diameter of the sausage casing to be produced;

(2) and (3) detection: detecting the air return pressure of the casing;

(3) controlling: calculating the difference value between the return air pressure detected in the step (2) and the return air pressure standard value set in the step (1), judging whether the difference value is in the deviation range set in the step (1),

if the difference value is within the deviation range, repeating the steps (2) and (3);

if the difference value is not within the deviation range, calculating an adjusting angle according to the difference value, controlling the power executing mechanism to drive the air pressure adjusting valve to rotate according to the adjusting angle, and repeating the steps (2) and (3).

2. A casing air-return pressure-regulating method according to claim 1, characterized in that: in the step (3), the 360-degree adjusting angle is divided into 500-1500 parts, and the component number converted by the adjusting angle controls the rotation of the air pressure adjusting valve.

3. The utility model provides a casing return-air pressure regulating device, includes air pressure regulating valve, its characterized in that: the pneumatic control system also comprises a power actuator, a controller and a pressure sensor, wherein the power actuator is provided with a rotating shaft, the rotating shaft is connected with a shaft sleeve, the shaft sleeve can move along the axial direction of the rotating shaft, the shaft sleeve is connected with an electromagnetic actuator, and an armature iron of the electromagnetic actuator is fixed on a valve rod of the pneumatic control valve;

a pressure sensor is arranged in an air outlet of the air pressure regulating valve, the pressure sensor provides a pressure detection signal for a controller, and the controller is connected with a power actuator in a control mode.

4. A casing return air pressure regulating device according to claim 3, characterized in that: the controller is internally provided with a return air pressure standard value and a deviation range corresponding to the return air pressure standard value, the controller selects the corresponding return air pressure standard value according to the inner diameter of the sausage casing to be prepared, the controller calculates the difference value between the pressure detection signal provided by the pressure sensor and the return air pressure standard value, judges whether the difference value is in the deviation range corresponding to the return air pressure standard value or not,

if the difference value is within the deviation range, controlling the rotating shaft of the power actuator to output unpowered;

if the difference value is not within the deviation range, calculating an adjusting angle according to the difference value, and controlling the power actuator to drive the air pressure adjusting valve to rotate according to the adjusting angle.

5. A casing air-return pressure regulating device according to claim 4, characterized in that: the controller equally divides the adjusting angle of 360 degrees into 500-1500 parts, and the adjusting angle is converted into a component number to control the air pressure adjusting valve to rotate.

6. A casing air-return pressure regulating device according to claim 5, characterized in that: the deviation range is-10 Pa, and the deviation range is symmetrical about the return air pressure standard value.

7. A casing air return pressure regulating device according to any of claims 3 to 6, wherein: and a flexible coupling is connected between the armature and the valve rod and has flexibility along the axial direction of the valve rod.

8. A casing return air pressure regulating device according to claim 7, wherein: the flexible coupling is composed of a connecting ring with a lateral opening.

9. A casing air return pressure regulating device according to any of claims 3 to 6, wherein: the rotating shaft is provided with a key groove, the inner wall of the shaft sleeve is provided with a pin key, the pin key is assembled in the key groove, and the height of the key groove is greater than that of the pin key.

10. A casing return air pressure regulating device according to claim 9, wherein: the electromagnetic actuator comprises a base connected with the shaft sleeve, an electromagnetic coil is fixed in the base, an iron core is fixed in the electromagnetic coil, and an armature is located at the lower end of the iron core.

Technical Field

The invention belongs to the technical field of casings, and particularly relates to a casing air return pressure regulating method and device.

Background

Casings are used for filling sausages and casing sausages, and are mainly classified into natural casings, collagen casings, polyvinylidene chloride (PVDC) casings, and the like. Because the natural casing has the defects of basically relying on manual operation, irregular thickness and the like, the collagen casing can make up the defects and is gradually and widely selected.

The current collagen casing is generally formed by blowing, and after the collagen is blown into a tube, the tube wall has certain air permeability, so that the leakage of blowing air is caused, and therefore, the casing with a specific specification needs to be formed by supplementing air with a certain pressure. It can be seen that the size of the air supply pressure directly affects the inner diameter of the casing.

At present, the air supply pressure is adjusted manually according to the value of a pressure gauge. Because the pressure of the formed gas is only dozens of Pa, the pressure is small, fine adjustment is needed to produce the sausage casing with the caliber more meeting the requirement, higher requirements are provided for manual operation skills, the attention of workers is high, the sausage casing is easy to fatigue, and troubles are brought to the production of high-quality sausage casings.

Disclosure of Invention

The invention aims to provide a method and a device for adjusting air return pressure of casing, which can automatically realize air return pressure adjustment in the casing sizing procedure.

In order to solve the technical problems, the technical scheme of the invention is as follows: a casing air return pressure regulating method is designed, and is characterized in that: the method comprises the following steps:

(1) setting: setting a return air pressure standard value and a deviation range corresponding to the return air pressure standard value according to the inner diameter of the sausage casing to be produced;

(2) and (3) detection: detecting the air return pressure of the casing;

(3) controlling: calculating the difference value between the return air pressure detected in the step (2) and the return air pressure standard value set in the step (1), judging whether the difference value is in the deviation range set in the step (1),

if the difference value is within the deviation range, repeating the steps (2) and (3);

if the difference value is not within the deviation range, calculating an adjusting angle according to the difference value, controlling a power executing mechanism to drive an air pressure adjusting valve to rotate according to the adjusting angle, and repeating the steps (2) and (3);

further, in the step (3), the 360-degree adjusting angle is divided into 500-1500 parts, and the component number converted by the adjusting angle controls the rotation of the air pressure adjusting valve.

The invention also provides a casing air return pressure regulating device, which comprises an air pressure regulating valve and is characterized in that: the pneumatic control system also comprises a power actuator, a controller and a pressure sensor, wherein the power actuator is provided with a rotating shaft, the rotating shaft is connected with a shaft sleeve, the shaft sleeve can move along the axial direction of the rotating shaft, the shaft sleeve is connected with an electromagnetic actuator, and an armature iron of the electromagnetic actuator is fixed on a valve rod of the pneumatic control valve;

a pressure sensor is arranged in an air outlet of the air pressure regulating valve, the pressure sensor provides a pressure detection signal for a controller, and the controller is connected with a power actuator in a control mode.

Further, a return air pressure standard value and a deviation range corresponding to the return air pressure standard value are arranged in the controller, the controller selects the corresponding return air pressure standard value according to the inner diameter of the sausage casing to be prepared, the controller calculates the difference value between the pressure detection signal provided by the pressure sensor and the return air pressure standard value, judges whether the difference value is in the deviation range corresponding to the return air pressure standard value,

if the difference value is within the deviation range, controlling the rotating shaft of the power actuator to output unpowered;

if the difference value is not within the deviation range, calculating an adjusting angle according to the difference value, and controlling the power actuator to drive the air pressure adjusting valve to rotate according to the adjusting angle.

Further, the controller divides the 360-degree adjusting angle into 500-1500 parts, and the adjusting angle is converted into a component number to control the air pressure adjusting valve to rotate.

Furthermore, the deviation range is-10 to 10Pa, and the deviation range is symmetrical about the standard value of the return air pressure.

Furthermore, a flexible coupling is connected between the armature and the valve rod, and the flexible coupling has flexibility along the axial direction of the valve rod.

Further, the flexible coupling is formed by a connecting ring which is laterally opened.

Furthermore, a key groove is formed in the rotating shaft, a pin key is arranged on the inner wall of the shaft sleeve and is assembled in the key groove, and the height of the key groove is larger than that of the pin key.

Furthermore, the electromagnetic actuator comprises a base connected with the shaft sleeve, an electromagnetic coil is fixed in the base, an iron core is fixed in the electromagnetic coil, and the armature is located at the lower end of the iron core.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the air return pressure of the sausage casing is detected, the valve rod is automatically controlled to enable the air return pressure to be within an allowable standard value range, and the fine adjustment of the air return pressure is achieved, so that the inner diameter of the sausage casing is accurately controlled, and the production quality of the sausage casing is improved.

2. The shaft sleeve is connected to the rotating shaft and can move along the axial direction of the rotating shaft, the shaft sleeve is connected with the electromagnetic actuator, and the armature of the electromagnetic actuator is fixed on the valve rod of the air pressure regulating valve, so that the controller can control the rotating shaft of the power actuator to drive the valve rod to rotate to regulate the ventilation flow of the air pressure regulating valve, the connection and disconnection states between the rotating shaft and the valve rod are switched through the electromagnetic actuator, the automatic control of the valve rod is realized, and the requirement of the prior art on manual high skill is avoided.

3. Axial displacement caused by lifting of the valve rod is offset by axial movement of the shaft sleeve on the rotating shaft, so that the valve rod is in a free control state, and the adjustment sensitivity is improved.

4. The controller judges whether the difference value is in the deviation range corresponding to the return air pressure standard value or not by calculating the difference value between the return air pressure and the standard value of the return air pressure according to the detected return air pressure, so that the rotation condition of the rotating shaft of the power actuator is controlled, and the return air pressure is controlled in the deviation range allowed by the return air pressure standard value.

5. Because the controller equally divides the adjusting angle of 360 degrees into 500-1500 parts, the adjusting angle is converted into a component number to control the air pressure adjusting valve to rotate, and the control precision of the valve rod is further improved.

6. The deviation can be properly adjusted within the range of-10 to 10Pa according to the inner diameter of the casing, and the deviation range is symmetrical about the standard value of the return air pressure, so that the return air pressure can be accurately controlled.

7. Because the flexible coupling is connected between the armature and the valve rod, the armature and the valve rod have connection flexibility, the inertia problem caused by rigid connection is buffered, and the rotating accuracy of the valve rod is ensured.

8. The invention has simple structure, can realize automatic adjustment of air return pressure, and ensures that the air return pressure is more accurate, thereby producing the sausage casing with more consistent inner diameter and being convenient for popularization and application in the industry.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a view in the direction A of FIG. 1;

FIG. 3 is a cross-sectional view B-B of FIG. 2;

FIG. 4 is an enlarged cross-sectional view of C-C of FIG. 3;

FIG. 5 is an electrical schematic of the present invention;

fig. 6 is a control flow chart of the controller.

The labels in the figure are: 1. a motor; 2. a rotating shaft; 3. a shaft sleeve; 4. a base, 5, an electromagnetic coil; 6. an iron core; 7. an armature; 8. a connecting ring; 9. a valve stem; 10. an air outlet; 11. an air pressure regulating valve; 12. a pin key; 13. a controller; 14; a pressure sensor.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

When the present invention is in use, the end close to the ground is defined as the lower end or the bottom end, and the other end far from the ground is correspondingly defined as the upper end or the top end.

The main idea of the invention is as follows: the adjustment of the return air pressure of the casing is completed by the following steps:

(1) setting: setting a return air pressure standard value and a deviation range corresponding to the return air pressure standard value according to the inner diameter of the sausage casing to be produced;

(2) and (3) detection: detecting the air return pressure of the casing;

(3) controlling: calculating the difference value between the return air pressure detected in the step (2) and the return air pressure standard value set in the step (1), judging whether the difference value is in the deviation range set in the step (1),

if the difference value is within the deviation range, repeating the steps (2) and (3);

if the difference value is not within the deviation range, calculating an adjusting angle according to the difference value, equally dividing the adjusting angle of 360 degrees into 500-1500 parts, converting the adjusting angle into a component numerical control braking force actuating mechanism to drive the air pressure adjusting valve 11 to rotate, and repeating the steps (2) and (3) to enable the return air pressure to be always kept near a return air pressure standard value corresponding to the inner diameter of the casing.

Specifically, as shown in fig. 1, a key groove is formed in the rotating shaft 2 of the motor 1, a pin key 12 is arranged on the inner wall of the shaft sleeve 3, the pin key 12 is assembled in the key groove, and the height of the key groove is greater than that of the pin key 12, so that the shaft sleeve 3 can slide along the axial direction of the rotating shaft 2. The shaft sleeve 3 is connected with a base 4 of the electromagnetic actuator, an electromagnetic coil 5 is fixed in the base 4, an iron core 6 is fixed in the electromagnetic coil 5, an armature 7 is arranged at the lower end of the iron core 6, the armature 7 is fixed on a flexible coupling formed by a connecting ring 8 with a lateral opening, and the lower end of the flexible coupling is fixed on a valve rod 9 of an air pressure regulating valve 11. A pressure sensor 14 is arranged in the air outlet 10 of the air pressure regulating valve 11, the pressure sensor 14 provides a pressure detection signal for a controller 13, and the controller 13 controls the connecting motor 1.

The working process of the invention is as follows:

when the gas for blowing the casing reaches the other end of the casing, and the pressure is stabilized and the diameter is determined, the power supply of the electromagnetic actuator is switched on, so that the electromagnetic coil 5 is electrified, and the iron core 6 adsorbs the armature 7. The controller 13 realizes setting of standard values of the return air pressure corresponding to the inner diameters of different specifications and a deviation range corresponding to the standard values of the return air pressure. The controller 13 reads the detection information of the pressure sensor 14, selects a corresponding return air pressure standard value according to the inner diameter of the casing to be prepared, calculates the difference value between the pressure detection signal provided by the pressure sensor 14 and the return air pressure standard value, and judges whether the difference value is within the deviation range corresponding to the return air pressure standard value. If the difference value is within the deviation range, controlling the motor 1 to be in a stop state, and outputting the rotating shaft 2 without power; if the difference is not within the deviation range, the adjustment angle is calculated according to the difference, the controller 13 divides the adjustment angle of 360 degrees into 500-1500 parts, specifically 500 parts, 720 parts, 1440 parts or 1500 parts, and the higher the parts are, the more accurate the adjustment of the return air pressure is. The adjustment angle conversion component number is controlled by the motor 1 to rotate, so that the air pressure adjusting valve 11 is driven to rotate by an angle consistent with the adjustment angle, if the deviation is negative, the air pressure adjusting valve rotates in the opening direction, and if the deviation is positive, the air pressure adjusting valve rotates in the closing direction.

The deviation range is-10 Pa, can be determined according to the inner diameter of the casing, and is distributed symmetrically relative to the standard value of the return air pressure. For example, when the inner diameter of the sausage casing is 20mm, the deviation range of the corresponding air return pressure is-8 to 8Pa, the standard value of the air return pressure is 100Pa, and then the allowable range of the air return pressure is 92 to 108Pa, namely, when the air return pressure is between 92 and 108Pa, the motor 1 does not act; when the return air pressure is less than 92Pa, the air pressure regulating valve 11 is controlled to regulate the flow rate, and when the return air pressure is greater than 108Pa, the air pressure regulating valve 11 is controlled to regulate the flow rate to close the return air pressure to 100 Pa. When the inner diameter of the sausage casing is 30mm, the deviation range of the corresponding air return pressure is-6 Pa, the standard value of the air return pressure is 80Pa, and the allowable range of the air return pressure is 74-86 Pa.

Besides the motor 1 in the above embodiment is used as a power actuator, other rotary power output devices with a rotating shaft, such as a gear and rack matching mechanism, can be used to convert the translational motion into the rotational motion, and also can drive the valve rod 9 to rotate. Likewise, the same is true of the flexible coupling, as long as the flexible coupling has flexibility in the axial direction of the valve rod 9.

The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.