阅读说明：本技术 具有自动上下料功能的卷子肉生产加工设备及其加工方法 (Production and processing equipment with automatic feeding and discharging functions for steamed stuffed bun meat and processing method thereof ) 是由 冯振山 于 2020-07-13 设计创作，主要内容包括：本发明公开了具有自动上下料功能的卷子肉生产加工设备,包括底座,在底座的底面四角均竖向固定设有支撑腿,在底座的顶面中部固定设有矩形的切块箱,在切块箱的两侧下部分别开设有矩形的进料口和出料口；在切块箱的进料口与出料口之间水平设有输送组件,在切块箱内的顶部竖向固定钉设有矩形的分隔板,在分隔板两侧的箱体内分别设有纵切组件和横切组件；本发明便于操作,通过输送组件和驱动组件,解决了现有切割装置不便于猪肝自动上料的问题；通过横切组件和纵切组件,解决了现有切割装置不便于安装拆卸更换和切割生产效率较低的问题；通过导向组件和T型导轨解决了现有切割装置的切刀在切割时易出现晃动的问题。(The invention discloses a production and processing device of steamed stuffed bun meat with an automatic feeding and discharging function, which comprises a base, wherein four corners of the bottom surface of the base are vertically and fixedly provided with supporting legs, the middle part of the top surface of the base is fixedly provided with a rectangular cutting box, and the lower parts of two sides of the cutting box are respectively provided with a rectangular feeding hole and a rectangular discharging hole; a conveying assembly is horizontally arranged between a feed port and a discharge port of the block cutting box, a rectangular partition plate is arranged on a top vertical fixing nail in the block cutting box, and a longitudinal cutting assembly and a transverse cutting assembly are respectively arranged in the box bodies on two sides of the partition plate; the automatic feeding device is convenient to operate, and solves the problem that the traditional cutting device is inconvenient for automatic feeding of pork livers through the conveying assembly and the driving assembly; by the transverse cutting assembly and the longitudinal cutting assembly, the problems that the existing cutting device is inconvenient to mount, dismount and replace and the cutting production efficiency is low are solved; the problem that the cutter of the existing cutting device is easy to shake when cutting is solved through the guide assembly and the T-shaped guide rail.)

1. Roll meat production and processing equipment with automatic unloading function of going up, including base (1), its characterized in that: the cutting machine is characterized in that the base (1) is in a horizontally arranged rectangular plate shape, four corners of the bottom surface of the base (1) are vertically and fixedly provided with supporting legs, a rectangular cutting box (2) is fixedly arranged in the middle of the top surface of the base (1), and rectangular feed inlets and rectangular discharge outlets are respectively formed in the lower parts of two sides of the cutting box (2); a conveying assembly is horizontally arranged between a feeding hole and a discharging hole of the cutting box (2), a rectangular partition plate (3) is vertically fixed at the top in the cutting box (2) through nails, and a longitudinal cutting assembly and a transverse cutting assembly are respectively arranged in the box body on two sides of the partition plate (3);

the conveying assembly comprises a rectangular frame (4), supporting columns (5), a rotating shaft (6), a roller (7), a metal mesh belt (8) and a scale plate (9), the rectangular frame (4) is horizontally arranged between a feeding hole and a discharging hole of the cutting box (2), two ends of the rectangular frame (4) extend out of the cutting box (2), the rectangular supporting columns (5) are vertically and fixedly arranged on two sides of the front end surface and the rear end surface of the rectangular frame (4), and the bottom end of each supporting column (5) is fixedly connected with the top surface of the base (1); rotating shafts (6) are longitudinally and horizontally arranged on two sides of the rectangular frame (4), bearing grooves are formed in the frame bodies on the two sides of the front end and the rear end of the rectangular frame (4) in a matched mode with the rotating shafts (6), a first bearing is fixedly connected in each bearing groove, and two ends of each rotating shaft (6) are fixedly connected in the inner ring of each first bearing; a roller (7) is fixedly sleeved on the shaft body of each rotating shaft (6), a metal mesh belt (8) is sleeved between the two rollers (7), a plurality of rectangular scale plates (9) are fixedly installed on the outer surface of the metal mesh belt (8), and each scale plate (9) is in a C-shaped plate shape with an outward notch; the top of the base (1) on one side of the front end of the rectangular frame (4) is fixedly provided with a driving assembly, and the upper parts of the frame bodies on the front end and the rear end of the rectangular frame (4) are symmetrically and vertically fixed with a plurality of supporting assemblies.

2. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 1, wherein: the supporting assembly comprises a vertical plate (10), a rotating rod (11) and a supporting roller (12), wherein the vertical plate (10) is vertically arranged on the upper part of the frame body at the front end and the rear end of the rectangular frame (4) in an equidistant and symmetrical mode; circular mounting holes are formed in the opposite tops of the front vertical plate and the rear vertical plate (10), a second bearing is fixedly arranged in each mounting hole, the rotating rods (11) are longitudinally and horizontally arranged between the front vertical plate and the rear vertical plate (10), and two ends of each rotating rod (11) are fixedly connected into the inner ring of the second bearing; and a support roller (12) is coaxially and fixedly sleeved on the rod body of each rotating rod (11).

3. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 1, wherein: drive assembly includes first motor (13), drive pulley (14), passive belt pulley (15) and belt (16) base (1) top surface fixed mounting of rectangular frame (4) front end one side has first motor (13) the fixed cover of motor shaft front end of first motor (13) is equipped with drive pulley (14) the front end that rectangular frame (4) one side axis of rotation (6) front end runs through out rectangular frame (4) axis of rotation (6) the fixed cover of one end that runs through out rectangular frame (4) is equipped with passive belt pulley (15) the cover is equipped with belt (16) between drive pulley (14) and passive belt pulley (15), just drive pulley (14) are connected through belt (16) and passive belt pulley (15) transmission.

4. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 1, wherein: the longitudinal cutting assembly comprises an electric pushing cylinder (17), a lifting plate (18), a second motor (19), a mounting plate (20) and a first blade (21), the electric pushing cylinder (17) is vertically and fixedly arranged on the inner top surface of a cutting box (2) on one side of the separation plate (3), the lifting plate (18) with a rectangular shape is horizontally and fixedly arranged at the bottom of the telescopic end of the electric pushing cylinder (17), a motor box is fixedly arranged at the top of the lifting plate (8), the second motor (19) is vertically and fixedly arranged in the motor box, the bottom section of a motor shaft of the second motor (19) penetrates through the bottom of the motor box, the mounting plate (20) with a circular plate shape is fixedly arranged at the bottom end of the motor shaft of the second motor (19), a plurality of T-shaped mounting grooves are longitudinally formed in the equal distance of the bottom surface of the mounting plate (20), and T-shaped mounting strips are clamped in each mounting groove, a first blade (21) which is vertically arranged is fixedly arranged on the bottom surface of each mounting bar; the upper portion of the inner wall of one side of the dicing box (2) and the middle portion of one side of the partition plate (3) are vertically provided with strip-shaped guide grooves, and each guide groove is internally and fixedly provided with a guide assembly.

5. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 4, wherein: the guide assembly comprises guide rods (22), sleeves (23), buffer springs (24) and connecting rods (25), the guide rods (22) are vertically and fixedly arranged in the guide grooves, the sleeves (23) are movably sleeved on rod bodies of the guide rods (22), the buffer springs (24) are movably sleeved on the rod bodies below the sleeves (23), and two ends of each buffer spring (24) are fixedly connected with the inner bottom surfaces of the guide grooves and bottom pipe bodies of the sleeves (23) respectively; and one side of the tube body of each sleeve (23) is transversely and fixedly connected with a connecting rod (25), and the inner ends of the two connecting rods (25) are fixedly connected with the two side surfaces of the lifting plate (18) respectively.

6. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 1, wherein: the transverse cutting assembly comprises an electric push rod (26), a bearing plate (27), a T-shaped guide rail (28), a fixed seat (29) and a second blade (30), the electric push rod (26) is vertically and fixedly arranged on the inner top surface of the dicing box (2) on the other side of the partition plate (3), the bearing plate (27) is horizontally and fixedly connected to the bottom of the telescopic end of the electric push rod (26), the T-shaped guide rail (28) is vertically and fixedly arranged in the middle of the other side of the partition plate (3) and in the middle of the inner wall on the other side of the dicing box (2), and T-shaped sliding grooves are formed in the middle of the two sides of the bearing plate (27) in a matched mode with the T; the horizontal fixed mounting of the equal equidistance in bottom surface of loading board (27) has a plurality of rectangle banding fixing base (29), every the bottom surface of fixing base (29) all has seted up banding joint groove along length direction, every the joint inslot all blocks and is equipped with second blade (30), at every the both sides of terminal surface all transversely link up threaded hole before fixing base (29) circular through-hole has been seted up in two threaded holes of fixing base (29) of loading board (27) bottom surface front end, every the top both sides of terminal surface all cooperate fixing bolt (31) before second blade (30) to seted up circular through-hole, and the rear end of two fixing bolt (31) passes in the circular through-hole of every second blade (30) to extend from the threaded hole of fixing base (29) of loading board (27) bottom surface rear end.

7. The apparatus for producing and processing meat roll with automatic loading and unloading function as claimed in claim 1, wherein: the collecting box (32) with an upward opening is fixedly installed on the other side of the top surface of the base (1), an inclined plate (33) which is obliquely arranged is fixedly installed on the top of the box body on one side of the collecting box (32), and one side face of the inclined plate (33) is arranged in parallel with the apron (9).

8. The processing method of the device for producing and processing the steamed roll meat with the automatic feeding and discharging function as claimed in any one of claims 1 to 7, wherein the method comprises the following steps:

firstly, a first motor (13), an electric pushing cylinder (17), a second motor (19) and an electric pushing rod (26) are respectively and electrically connected with an external power supply through leads; cleaning the required materials by workers, boiling the pork liver to be cut into pieces with boiled water, and airing;

placing the dried pork liver in the step one on the surface of a scale plate (9), driving a driving belt pulley (14) to rotate by controlling a first motor (13), driving a driven belt pulley (15) to rotate by driving the driving belt pulley (14) through a belt (16), driving a rotating shaft (6) to rotate by rotating the driven belt pulley (15), driving a roller (7) to rotate by rotating the rotating shaft (6), driving the scale plate (9) on the surface of a metal mesh belt (8) to move by rotating the roller (7), and conveying the pork liver to be diced into a dicing box (2) from a feeding hole of the dicing box (2) by moving the scale plate (9);

step three, when the pork liver reaches one side in the cutting box (2), the lifting plate (18) is driven to lift by controlling the extension of the electric pushing cylinder (17), the mounting plate (20) at the bottom end of the second motor (19) is driven to lift by the lifting of the lifting plate (18), the first blade (21) is driven to carry out primary longitudinal cutting on the pork liver by the lifting of the mounting plate (20), and the first blade (21) at the bottom end of the mounting plate (20) is driven to lift by controlling the electric pushing cylinder (17);

fourthly, after primary cutting, the pork liver reaches the other side in the dicing box (2) under the conveying of the conveying assembly, the bearing plate (27) is driven to lift by controlling the extension and retraction of the electric push rod (26), the second blade (30) at the bottom of the fixing seat (29) is driven to transversely cut the pork liver by the lifting of the bearing plate (27), and after the cutting of the pork liver is finished, the electric push rod (26) is controlled to lift the second blade (30) at the bottom of the fixing seat (29);

step five, cutting the pork liver cut by the longitudinal cutting assembly and the transverse cutting assembly into rectangular blocks; then the pork liver is conveyed out of the box body from a discharge port of the cutting box (3) through a conveying assembly, the cut pork liver slides into a collecting box (32) through an inclined plate (33), then seasoning is sprinkled on the cut pork liver for standby, the pork liver is placed into a large intestine to be packaged into a ball body, then the ball body is wrapped by a small intestine, and then the small intestine is placed into a pot to be stewed for three hours, thus completing the preparation of the roll meat.

Technical Field

The invention relates to the technical field of meat production and processing, in particular to a device and a method for producing and processing roll meat with an automatic feeding and discharging function.

Background

When the pork roll is made, the pork liver is often required to be cut into required block sizes, the manual cutting is time-consuming and labor-consuming, particularly for factories producing meat products in batches, the manual cutting not only greatly reduces the production efficiency, but also the sizes of the cut pork blocks are uneven, and meanwhile, the conventional cutting device cannot facilitate automatic feeding and discharging, cannot meet the production requirements of the pork liver during cutting, and also causes the working efficiency of the pork liver during cutting to be poor; meanwhile, the cutter of the existing cutting device is inconvenient for workers to install and detach, and the problem that the cutter of the existing cutting device is easy to shake when cutting is solved.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides a processing method of a device for producing and processing the roll meat with the automatic feeding and discharging function.

In order to achieve the purpose, the invention adopts the following technical scheme: the production and processing equipment for the rolled meat with the automatic feeding and discharging function comprises a base, wherein the base is in a horizontally arranged rectangular plate shape, four corners of the bottom surface of the base are vertically and fixedly provided with supporting legs, the middle part of the top surface of the base is fixedly provided with a rectangular cutting box, and the lower parts of two sides of the cutting box are respectively provided with a rectangular feeding hole and a rectangular discharging hole; a conveying assembly is horizontally arranged between a feed port and a discharge port of the cutting box, a rectangular partition plate is arranged on a top vertical fixing nail in the cutting box, and a longitudinal cutting assembly and a transverse cutting assembly are respectively arranged in the box bodies on two sides of the partition plate;

the conveying assembly comprises a rectangular frame, supporting columns, a rotating shaft, a roller, a metal mesh belt and a scale plate, the rectangular frame is horizontally arranged between a feeding hole and a discharging hole of the cutting box, two ends of the rectangular frame extend out of the cutting box, rectangular supporting columns are vertically and fixedly arranged on two sides of the front end surface and the rear end surface of the rectangular frame, and the bottom end of each supporting column is fixedly connected with the top surface of the base; rotating shafts are longitudinally and horizontally arranged on two sides of the rectangular frame, bearing grooves are formed in the frame bodies on the two sides of the front end and the back end of the rectangular frame in a matched mode with the rotating shafts, a first bearing is fixedly connected into each bearing groove, and two ends of each rotating shaft are fixedly connected into inner rings of the first bearings; the shaft body of each rotating shaft is fixedly sleeved with a roller, a metal mesh belt is sleeved between the two rollers, a plurality of rectangular scale plates are fixedly arranged on the outer surface of the metal mesh belt, and each scale plate is in a C-shaped plate shape with an outward notch; the top of the base on one side of the front end of the rectangular frame is fixedly provided with a driving assembly, and the upper parts of the frame bodies on the front end and the rear end of the rectangular frame are symmetrically and vertically fixedly provided with a plurality of supporting assemblies in a front-back symmetrical mode.

Preferably, the supporting assembly comprises vertical plates, a rotating rod and supporting rollers, and the vertical plates are vertically arranged on the upper part of the frame body at the front end and the rear end of the rectangular frame in an equidistant symmetrical mode; circular mounting holes are formed in the top parts, opposite to the front vertical plate and the rear vertical plate, of the front vertical plate and the rear vertical plate, a second bearing is fixedly arranged in each mounting hole, the rotating rods are longitudinally and horizontally arranged between the front vertical plate and the rear vertical plate, and two ends of each rotating rod are fixedly connected in the inner ring of the second bearing; and supporting rollers are coaxially and fixedly sleeved on the rod body of each rotating rod.

Preferably, drive assembly includes first motor, drive pulley, passive belt pulley and belt the base top surface fixed mounting of rectangular frame front end one side has first motor the fixed cover of motor shaft front end of first motor is equipped with drive pulley the front end that rectangular frame one side axis of rotation front end runs through out rectangular frame the fixed cover of one end that the axis of rotation runs through rectangular frame is equipped with passive belt pulley the cover is equipped with the belt between drive pulley and the passive belt pulley, just drive pulley passes through the belt and is connected with passive belt pulley transmission.

Preferably, the longitudinal cutting assembly comprises an electric pushing cylinder, a lifting plate, a second motor, a mounting plate and a first blade, the electric pushing cylinder is vertically and fixedly arranged on the inner top surface of the cutting box on one side of the separation plate, the rectangular lifting plate is horizontally and fixedly arranged at the bottom of the telescopic end of the electric pushing cylinder, the motor box is fixedly arranged at the top of the lifting plate, the second motor is vertically and fixedly arranged in the motor box, the bottom section of a motor shaft of the second motor penetrates through the bottom of the motor box, the circular plate-shaped mounting plate is fixedly arranged at the bottom end of the motor shaft of the second motor, a plurality of T-shaped mounting grooves are longitudinally formed in the bottom surface of the mounting plate at equal intervals, T-shaped mounting strips are clamped in each mounting groove, and the vertically arranged first blade is fixedly arranged on the bottom surface of each mounting strip; the upper portion of the inner wall of one side of the cutting box and the middle portion of one side of the partition plate are vertically provided with strip-shaped guide grooves, and each guide groove is internally and fixedly provided with a guide assembly.

Preferably, the guide assembly comprises guide rods, sleeves, buffer springs and connecting rods, the guide rods are vertically and fixedly arranged in the guide grooves, the sleeve is movably sleeved on the rod body of each guide rod, the buffer spring is movably sleeved on the rod body below each sleeve, and two ends of each buffer spring are fixedly connected with the inner bottom surface of the guide groove and the bottom pipe body of the sleeve respectively; and one side of the tube body of each sleeve is transversely and fixedly connected with a connecting rod, and the inner ends of the two connecting rods are fixedly connected with the two side surfaces of the lifting plate respectively.

Preferably, the transverse cutting assembly comprises an electric push rod, a bearing plate, a T-shaped guide rail, a fixed seat and a second blade, the electric push rod is vertically and fixedly arranged on the inner top surface of the dicing box at the other side of the partition plate, the bearing plate is horizontally and fixedly connected to the bottom of the telescopic end of the electric push rod, the T-shaped guide rail is vertically and fixedly arranged in the middle of the other side of the partition plate and in the middle of the inner wall of the other side of the dicing box, and T-shaped chutes are formed in the middles of two sides of the bearing plate in a matched manner with; the horizontal fixed mounting of the equal equidistance in bottom surface of loading board has a plurality of rectangular strip fixing bases, every the bottom surface of fixing base all has seted up banding joint groove along length direction, every the joint inslot all blocks and is equipped with the second blade, every the both sides of terminal surface all transversely link up threaded hole before the fixing base equal threaded connection has fixing bolt in two threaded holes of the fixing base of loading board bottom surface front end, every circular through-hole has all been seted up to the top both sides of terminal surface before the second blade cooperation fixing bolt, and passes in the circular through-hole of every second blade is followed to two fixing bolt's rear end to extend from the screw hole of the fixing base of loading board bottom surface rear end.

Preferably, a collection box with an upward opening is fixedly mounted on the other side of the top surface of the base, an inclined plate which is obliquely arranged is fixedly mounted on the top of the box body on one side of the collection box, and one side face of the inclined plate is parallel to the scale plate.

The invention also provides a processing method of the production and processing equipment for the steamed roll meat with the automatic feeding and discharging function, which comprises the following steps:

firstly, electrically connecting a first motor, an electric pushing cylinder, a second motor and an electric pushing rod with an external power supply through leads respectively; cleaning the required materials by workers, boiling the pork liver to be cut into pieces with boiled water, and airing;

secondly, placing the dried pork liver in the first step on the surface of a scale plate, controlling a first motor to drive a driving belt pulley to rotate, driving a driven belt pulley to rotate through a belt, driving a rotating shaft to rotate through the rotation of the driven belt pulley, driving a roller to rotate through the rotation of the rotating shaft, driving the scale plate on the surface of a metal mesh belt to move through the rotation of the roller, and conveying the pork liver to be diced into a dicing box from a feeding hole of the dicing box through the movement of the scale plate;

when the pork liver reaches one side in the cutting box, the lifting plate is driven to lift by controlling the extension and retraction of the electric pushing cylinder, the mounting plate at the bottom end of the second motor is driven to lift by the lifting of the lifting plate, the first blade is driven to carry out primary longitudinal cutting on the pork liver by the lifting of the mounting plate, and the first blade at the bottom end of the mounting plate is driven to lift by controlling the electric pushing cylinder;

step four, after primary cutting, the pork liver reaches the other side in the dicing box under the conveying of the conveying assembly, the bearing plate is driven to lift by controlling the extension and retraction of the electric push rod, the second blade at the bottom of the fixing seat is driven to transversely cut the pork liver by the lifting of the bearing plate, and after the cutting of the pork liver is finished, the electric push rod is controlled to lift the second blade at the bottom of the fixing seat;

step five, cutting the pork liver cut by the longitudinal cutting assembly and the transverse cutting assembly into rectangular blocks; then the pork liver is conveyed out of the box body from a discharge port of the cutting box through the conveying assembly, the cut pork liver slides into the collecting box through the inclined plate, then the seasoning is spread on the cut pork liver for standby, then the pork liver is placed into the large intestine to be packaged into a ball body, then the ball body is wrapped by the small intestine, and then the small intestine is placed into a pot to be stewed for three hours, thus completing the preparation of the roll meat.

Compared with the prior art, the invention has the beneficial effects that:

1. the conveying assembly and the driving assembly have the function of automatically conveying the pork liver during cutting, so that the working efficiency of the pork liver during feeding is effectively improved, and the workload of workers is effectively reduced; the problem that the existing cutting device is inconvenient for automatic feeding of pork livers is solved; meanwhile, the supporting force of the supporting component on the apron in the conveying device is effectively improved; the stability of the cutting device in cutting the pork liver is improved;

2. the transverse cutting component and the longitudinal cutting component are used for conveniently performing double cutting on the pork liver; the meat cutting machine is characterized in that meat blocks are longitudinally cut and transversely cut through a first cutter and a second cutter respectively, and the first cutter and the second cutter are convenient to mount and dismount and convenient to replace; the problems that the existing cutting device is inconvenient to mount, dismount and replace and the cutting production efficiency is low are solved;

3. the stability of the first cutter and the second cutter to the down-cut motion of the pork liver is improved conveniently and effectively through the guide assembly and the T-shaped guide rail, and the condition that the blades shake when the pork liver is cut is avoided, so that the shape of the pork liver cut block is influenced; the problem of current cutting device's cutter easily appear rocking when the cutting is solved.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:

FIG. 1 is a schematic cross-sectional front view of the present invention;

FIG. 2 is a schematic top view of a rectangular frame according to the present invention;

FIG. 3 is an enlarged view of the structure of the portion A in FIG. 1 according to the present invention;

FIG. 4 is a schematic side view of the carrier plate according to the present invention;

FIG. 5 is a schematic view of the process of the present invention;

number in the figure: the cutting device comprises a base 1, a dicing box 2, a partition plate 3, a rectangular frame 4, a support column 5, a rotating shaft 6, a roller 7, a metal mesh belt 8, a scale plate 9, a vertical plate 10, a rotating rod 11, a support roller 12, a first motor 13, a driving belt pulley 14, a driven belt pulley 15, a belt 16, an electric pushing cylinder 17, a lifting plate 18, a second motor 19, a mounting plate 20, a first blade 21, a guide rod 22, a sleeve 23, a buffer spring 24, a connecting rod 25, an electric pushing rod 26, a bearing plate 27, a T-shaped guide rail 28, a fixed seat 29, a second blade 30, a fixing bolt 31, a collecting box 32 and an inclined plate 33.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.