阅读说明：本技术 金属丝材的花纹轧制设备 (Pattern rolling equipment for metal wire ) 是由 刘文斌 于 2020-07-06 设计创作，主要内容包括：一种金属丝材的花纹轧制设备,包括机台和轧花装置,丝材固定装置、传送装置和盘丝装置,丝材固定装置固定金属丝材的原料盘,限定原料盘在固定位置转动；传送装置包括前端传送装置和后端传送装置,前端传送装置和后端传送装置分别设置在轧花装置的两侧,以输送金属丝材；轧花装置包括机架、上轧花轮、下轧花轮和加压装置,机架与机台相固定,机架上设置垂直相对的上轧花轮和下轧花轮,金属丝材由上轧花轮和下轧花轮之间的间隙穿过,加压装置与上轧花轮相连接,改变上轧花轮与下轧花轮之间的间隙和上轧花轮施加的压力；盘丝装置固定丝材盘,并驱动丝材盘转动,收集缠绕轧制加工后的金属丝材。(A pattern rolling device for metal wires comprises a machine table, an embossing device, a wire fixing device, a conveying device and a wire coiling device, wherein the wire fixing device is used for fixing a raw material plate of the metal wires and limiting the raw material plate to rotate at a fixed position; the conveying device comprises a front end conveying device and a rear end conveying device, and the front end conveying device and the rear end conveying device are respectively arranged on two sides of the embossing device to convey metal wires; the embossing device comprises a rack, an upper embossing wheel, a lower embossing wheel and a pressurizing device, wherein the rack is fixed with the machine table, the rack is provided with the upper embossing wheel and the lower embossing wheel which are vertically opposite, a metal wire passes through a gap between the upper embossing wheel and the lower embossing wheel, and the pressurizing device is connected with the upper embossing wheel to change the gap between the upper embossing wheel and the lower embossing wheel and the pressure applied by the upper embossing wheel; the wire coiling device fixes the wire material disk, drives the wire material disk to rotate, and collects the metal wire material wound and rolled.)

1. The utility model provides a metal wire's decorative pattern rolling equipment, includes board and embossing device, and the board constitutes decorative pattern rolling equipment's base and support subject, and embossing device fixed mounting carries out the decorative pattern rolling to metal wire on the board, and its characterized in that still includes: the wire fixing device, the conveying device and the wire coiling device are respectively arranged on the machine table; the wire fixing device fixes a raw material plate of metal wires and limits the raw material plate to rotate at a fixed position; the conveying device comprises a front end conveying device and a rear end conveying device, and the front end conveying device and the rear end conveying device are respectively arranged on two sides of the embossing device to convey metal wires; the embossing device comprises a rack, an upper embossing wheel, a lower embossing wheel and a pressurizing device, wherein the rack is fixed with the machine table, the rack is provided with the upper embossing wheel and the lower embossing wheel which are vertically opposite, a metal wire passes through a gap between the upper embossing wheel and the lower embossing wheel, and the pressurizing device is connected with the upper embossing wheel to change the gap between the upper embossing wheel and the lower embossing wheel and the pressure applied by the upper embossing wheel; the wire coiling device fixes the wire material disk, drives the wire material disk to rotate, and collects the metal wire material wound and rolled.

2. The apparatus for rolling patterns in metal wire according to claim 1, wherein: the front-end conveying device comprises a plurality of transmission shafts and a plurality of horizontal guide discs, the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged; the rear end conveying device comprises a plurality of transmission shafts and a plurality of horizontal guide discs, the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged.

3. The apparatus for rolling patterns in metal wire according to claim 2, wherein: and guide grooves are respectively arranged on the transmission shaft and the horizontal guide disc.

4. A pattern rolling apparatus for metal wire according to claim 1, 2 or 3, wherein: the upper knurling wheels and the upper rotating shafts are coaxially fixed, two ends of the upper rotating shafts are respectively and rotatably arranged in the upper sliding seats which are arranged in pairs, the lower knurling wheels and the lower rotating shafts are coaxially fixed, and two ends of the lower rotating shafts are respectively and rotatably arranged in the lower sliding seats which are arranged in pairs; the two sides of the frame are provided with guide slideways in parallel, the guide slideways are arranged in parallel along the vertical direction, and the upper sliding seat and the lower sliding seat are respectively matched with the guide slideways; the axial directions of the upper rotating shaft and the lower rotating shaft are parallel to each other, and the coplanar of the axes of the upper rotating shaft and the lower rotating shaft is parallel to the arrangement direction of the guide slide way; the pressurizing device is hydraulic cylinders which are arranged in pairs at the upper end of the frame, hydraulic rods of the two hydraulic cylinders are respectively vertically downwards and correspondingly fixed with the two upper sliding seats at the two sides of the upper ginning wheel, and the two hydraulic cylinders drive the upper ginning wheel to vertically translate along the guide slideway.

5. The apparatus for rolling patterns in metal wire according to claim 4, wherein: the two ends of the upper rotating shaft are connected with the upper sliding seat in a matching way through rotating bearings, and the two ends of the lower rotating shaft are connected with the lower sliding seat in a matching way through rotating bearings; an upper gear is fixedly arranged at one end of the upper rotating shaft, a lower gear is fixedly arranged at one end of the lower rotating shaft, and the upper gear and the lower gear are meshed with each other.

6. The apparatus for pattern rolling of metal wire according to claim 1 or 5, wherein: the wire coiling device comprises a driving shaft, a driving motor and a wire distributing device, a wire coil is coaxially fixed on the driving shaft, and the driving motor drives the driving shaft to rotate; the wire distributing device is arranged above the driving shaft and comprises a wire distributing motor, a wire distributing sliding rail, a wire distributing sliding seat and a wire guide, the setting direction of the wire distributing sliding rail is parallel to the driving shaft, the wire distributing motor drives the wire distributing sliding seat to reciprocate along the wire distributing sliding rail, the wire guide and the wire distributing sliding seat are fixedly arranged, and metal wires penetrate through the wire guide.

7. The apparatus for rolling patterns in metal wire according to claim 6, wherein: the yarn guide device is provided with two yarn guide shafts in parallel.

Technical Field

The invention relates to the technical field of metal wire processing, in particular to a metal wire pattern rolling device.

Background

At present, secondary processing of metal wires is mostly carried out by changing the appearance structure of the metal wires. Because the diameter of the metal wire is smaller, the traditional equipment cannot finish the mechanical processing of the metal wire, and particularly, the pattern rolling or pattern processing on the outer part of the metal wire is more difficult to realize.

Disclosure of Invention

The invention aims to provide a metal wire pattern rolling device.

The technical scheme adopted by the invention for solving the technical problems in the prior art is as follows:

the invention relates to a metal wire pattern rolling device, which comprises a machine table and an embossing device, wherein the machine table forms a base and a supporting main body of the pattern rolling device, the embossing device is fixedly arranged on the machine table and is used for rolling patterns of metal wires, and the metal wire pattern rolling device also comprises: the wire fixing device, the conveying device and the wire coiling device are respectively arranged on the machine table; the wire fixing device fixes a raw material plate of metal wires and limits the raw material plate to rotate at a fixed position; the conveying device comprises a front end conveying device and a rear end conveying device, and the front end conveying device and the rear end conveying device are respectively arranged on two sides of the embossing device to convey metal wires; the embossing device comprises a rack, an upper embossing wheel, a lower embossing wheel and a pressurizing device, wherein the rack is fixed with the machine table, the rack is provided with the upper embossing wheel and the lower embossing wheel which are vertically opposite, a metal wire passes through a gap between the upper embossing wheel and the lower embossing wheel, and the pressurizing device is connected with the upper embossing wheel to change the gap between the upper embossing wheel and the lower embossing wheel and the pressure applied by the upper embossing wheel; the wire coiling device fixes the wire material disk, drives the wire material disk to rotate, and collects the metal wire material wound and rolled.

The invention can also adopt the following technical measures:

the front-end conveying device comprises a plurality of transmission shafts and a plurality of horizontal guide discs, the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged; the rear end conveying device comprises a plurality of transmission shafts and a plurality of horizontal guide discs, the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged.

And guide grooves are respectively arranged on the transmission shaft and the horizontal guide disc.

The upper embossing wheel and the upper rotating shaft are coaxially fixed, two ends of the upper rotating shaft are respectively and rotatably arranged in the upper sliding seats which are arranged in pairs, the lower embossing wheel and the lower rotating shaft are coaxially fixed, and two ends of the lower rotating shaft are respectively and rotatably arranged in the lower sliding seats which are arranged in pairs; the two sides of the frame are provided with guide slideways in parallel, the guide slideways are arranged in parallel along the vertical direction, and the upper sliding seat and the lower sliding seat are respectively matched with the guide slideways; the axial directions of the upper rotating shaft and the lower rotating shaft are parallel to each other, and the coplanar of the axes of the upper rotating shaft and the lower rotating shaft is parallel to the arrangement direction of the guide slide way; the pressurizing device is hydraulic cylinders which are arranged in pairs at the upper end of the frame, hydraulic rods of the two hydraulic cylinders are respectively vertically downwards and correspondingly fixed with the two upper sliding seats at the two sides of the upper ginning wheel, and the two hydraulic cylinders drive the upper ginning wheel to vertically translate along the guide slideway.

The two ends of the upper rotating shaft are connected with the upper sliding seat in a matched manner through rotating bearings, and the two ends of the lower rotating shaft are connected with the lower sliding seat in a matched manner through rotating bearings; an upper gear is fixedly arranged at one end of the upper rotating shaft, a lower gear is fixedly arranged at one end of the lower rotating shaft, and the upper gear and the lower gear are meshed with each other.

The wire coiling device comprises a driving shaft, a driving motor and a wire distributing device, a wire coil is coaxially fixed on the driving shaft, and the driving motor drives the driving shaft to rotate; the wire distributing device is arranged above the driving shaft and comprises a wire distributing motor, a wire distributing sliding rail, a wire distributing sliding seat and a wire guide, the setting direction of the wire distributing sliding rail is parallel to the driving shaft, the wire distributing motor drives the wire distributing sliding seat to reciprocate along the wire distributing sliding rail, the wire guide and the wire distributing sliding seat are fixedly arranged, and metal wires penetrate through the wire guide.

The yarn guide device is provided with two yarn guide shafts in parallel.

The invention has the advantages and positive effects that:

in the metal wire pattern rolling equipment, the wire fixing device, the conveying device, the embossing device and the wire coiling device are in linkage fit with each other, so that an automatic embossing system is realized, the patterns of rolled wires can be accurate and consistent, and the technical problem of special processing on wires is solved. When in actual use, the operation is simple, and the wire material rolling pattern product with the consistent and stable structure can be efficiently produced.

Drawings

FIG. 1 is a front view of a pattern rolling apparatus for metal wire of the present invention;

FIG. 2 is a schematic view showing a structure of a pattern rolling apparatus for metal wire according to the present invention;

FIG. 3 is a schematic view of an embossing device in the pattern rolling apparatus for metal wire of the present invention.

Detailed Description

The technical solution of the present invention is explained in detail by the accompanying drawings and the specific embodiments.

As shown in fig. 1 to 3, the pattern rolling equipment for metal wire of the present invention comprises a machine table 1 and an embossing device 2, wherein the machine table forms a base and a supporting main body of the pattern rolling equipment, the embossing device is fixedly installed on the machine table for performing pattern rolling on the metal wire, and the equipment further comprises: the wire fixing device 3, the conveying device and the wire coiling device 5 are respectively arranged on the machine table; the wire fixing device fixes a raw material disc 6 of metal wires, the raw material disc is limited to rotate at a fixed position, a raw material shaft 7 is arranged on the wire fixing device, the raw material disc is fixed on the raw material shaft through a clamping device and is coaxial with the raw material shaft, and the raw material disc synchronously rotates along with the wire disc on the wire coiling device side in the machining process and releases the metal wires; the conveying device comprises a front end conveying device 4a and a rear end conveying device 4b, and the front end conveying device and the rear end conveying device are respectively arranged on two sides of the embossing device to convey metal wires; the embossing device comprises a rack 8, an upper embossing wheel 9, a lower embossing wheel 10 and a pressurizing device 11, wherein the rack is fixed with the machine platform, the rack is provided with the upper embossing wheel and the lower embossing wheel which are vertically opposite, metal wires penetrate through a gap between the upper embossing wheel and the lower embossing wheel, and the pressurizing device is connected with the upper embossing wheel to change the gap between the upper embossing wheel and the lower embossing wheel and the pressure applied by the upper embossing wheel; the wire coiling device fixes the wire coil 12, drives the wire coil to rotate, and collects the metal wires processed by winding and rolling. In the rolling process, metal wires are led out from a raw material disc fixed at a wire fixing device, sequentially pass through a front-end conveying device, an embossing device and a rear-end conveying device, and finally are wound on a wire disc fixed in a wire disc device.

The front-end conveying device comprises a plurality of transmission shafts 13 and a plurality of horizontal guide discs 14, wherein the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged; the rear end conveying device comprises a plurality of transmission shafts and a plurality of horizontal guide discs, the transmission shafts are axially parallel and horizontally arranged, and the horizontal guide discs are axially parallel and vertically arranged. Leading out the metal wire from the raw material disc, transmitting the metal wire through a plurality of transmission shafts and a horizontal guide disc of a front-end transmission device, straightening the shape of the metal wire in the transmission process, and then entering an embossing device for embossing; the metal wire material guided out from the cotton ginning device is transmitted through a plurality of transmission shafts and horizontal guide discs of the rear-end transmission device, the shape of the metal wire material is straightened again in the transmission process, and then the metal wire material is wound on a wire material disc by a wire coiling device.

The transmission shaft and the horizontal guide disc are respectively provided with a guide groove, so that the smooth and stable transmission of the wires is ensured.

The upper embossing wheel 9 and the upper rotating shaft 15 are coaxially fixed, two ends of the upper rotating shaft are respectively and rotatably arranged in the upper sliding seats 16 which are arranged in pairs, the lower embossing wheel 10 and the lower rotating shaft 17 are coaxially fixed, and two ends of the lower rotating shaft are respectively and rotatably arranged in the lower sliding seats 18 which are arranged in pairs; the two sides of the frame are provided with guide slideways 19 in parallel, the guide slideways are arranged in parallel along the vertical direction, and the upper sliding seat and the lower sliding seat are respectively matched with the guide slideways; the axial directions of the upper rotating shaft and the lower rotating shaft are parallel to each other, and the coplanar of the axes of the upper rotating shaft and the lower rotating shaft is parallel to the arrangement direction of the guide slide way; the pressurizing device is hydraulic cylinders which are arranged in pairs at the upper end of the frame, hydraulic rods of the two hydraulic cylinders are respectively vertically downwards and correspondingly fixed with the two upper sliding seats at the two sides of the upper ginning wheel, the two hydraulic cylinders drive the upper ginning wheel to vertically translate along the guide slideway, and the hydraulic cylinders accurately control the rolling pressure of the upper ginning wheel and the lower ginning wheel during working. The upper embossing wheel and the lower embossing wheel can be provided with embossing grooves with different shapes so as to roll various composite patterns; and the upper and lower embossing rollers can be replaced according to the processing requirements of pattern rolling so as to realize embossing shapes with different sizes and different shapes.

The two ends of the upper rotating shaft are connected with the upper sliding seat in a matching way through rotating bearings, and the two ends of the lower rotating shaft are connected with the lower sliding seat in a matching way through rotating bearings; an upper gear 20 is fixedly arranged at one end of the upper rotating shaft, a lower gear 21 is fixedly arranged at one end of the lower rotating shaft, the upper gear and the lower gear are meshed with each other, and the upper ginning wheel and the lower ginning wheel are ensured to synchronously rotate through the upper gear and the lower gear.

The wire coiling device comprises a driving shaft 22, a driving motor 23 and a wire distributing device 24, the wire coil 12 is coaxially fixed on the driving shaft, and the driving motor drives the driving shaft to rotate; the wire distributing device is arranged above the driving shaft and comprises a wire distributing motor, a wire distributing sliding rail 24a, a wire distributing sliding seat 24b and a wire guide 24c, the setting direction of the wire distributing sliding rail is parallel to the driving shaft, the wire distributing motor drives the wire distributing sliding seat to reciprocate along the wire distributing sliding rail, the wire guide and the wire distributing sliding seat are fixedly arranged, and metal wires penetrate through the wire guide. When the wire distributing device is operated, the metal wires are driven by the wire distributing device to be uniformly distributed and wound on the wire re-feeding disc, and the motion mode of the wire distributing sliding seat can be adjusted according to actual requirements so as to realize different winding requirements.

The yarn guide device is provided with two yarn guide shafts in parallel, and the yarn guide shafts can be respectively arranged into a rotatable structure and also can be arranged into a smooth fixed structure.

The conventional fixing mode is adopted between the raw material disc and the raw material shaft and between the wire material disc and the driving shaft, which belongs to the common technical means in the mechanical field, and therefore, the conventional fixing mode is not repeated.

Although the present invention has been described with reference to the preferred embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.