阅读说明：本技术 一种铁质板材用回收式砂光机加工方法 (Processing method of recovery type sander for iron plate ) 是由 郑学成 张震震 于 2020-07-11 设计创作，主要内容包括：本发明公开了一种铁质板材用回收式砂光机加工方法,主要包括以下加工步骤：砂纸安装、板材砂光加工、灰尘清理与废料回收,上述铁质板材回收式砂光机加工过程中使用到的加工设备包括外壳及安装于外壳外壁上的握把,所述外壳的内壁对称设置有两组打磨机构,所述打磨机构包括固定于外壳内壁上的电机,所述电机的输出轴固定有与外壳内壁转动连接的转轴。优点在于：通过设置两个转向不同的电机,使得两组打磨带的打磨方向不同,从而使得打磨效果更好,消除了小接触面带来的不均匀的弊端,使得整体的砂光处理效果得到大幅提升,并且通过一次的移动完成两次的加工,使得同一位置的加工效率得到大幅提升,提高了整体的加工速度。(The invention discloses a processing method of a recovery sander for an iron plate, which mainly comprises the following processing steps: abrasive paper installation, panel sand light processing, dust clearance and waste recovery, the processing equipment that uses in the above-mentioned iron panel recovery type grinder course of working includes the shell and installs the handle on the shell outer wall, the inner wall symmetry of shell is provided with two sets of grinding machanism, grinding machanism is including being fixed in the motor on the shell inner wall, the output shaft of motor is fixed with rotates the pivot of being connected with the shell inner wall. Has the advantages that: through setting up two motors that turn to the difference for two sets of polishing area's the direction of polishing is different, thereby makes the effect of polishing better, has eliminated the inhomogeneous drawback that little contact surface brought, makes holistic sand light treatment effect obtain promoting by a wide margin, and accomplishes twice processing through the removal of once, makes the machining efficiency of same position obtain promoting by a wide margin, has improved holistic process velocity.)

1. A processing method of a recovery sander for an iron plate is characterized by comprising the following steps: the method mainly comprises the following processing steps:

s1, sand paper installation: taking out the self-adhesive sand paper, cutting the self-adhesive sand paper to a proper length for later use, then sticking one end of the sand paper to the surface of the grinding belt (6), slowly and manually rotating the driven shaft (5) to enable the grinding belt (6) to rotate along with the self-adhesive sand paper, and further enabling the sand paper to be slowly stuck to the surface of the whole grinding belt (6) so as to complete the installation of the sand paper;

s2, sanding and processing the board: the method comprises the steps that a plate to be treated is stably placed on a processing table board, then a motor (3) is started to drive a rotating shaft (4) to rotate, so that a grinding belt (6) rotates, further the sand rotates to prepare for sanding processing, then a static electricity generator (8) is started, and finally the rotating sand paper slowly approaches to the plate processing position to finish processing and dust separation and collection;

s3, dust cleaning and waste recycling: taking out the dust collection box (17) and the recovery box (18), intensively dumping dust in the dust collection box (17), checking waste materials in the recovery box (18), and sucking out and recovering waste iron powder by using a strong magnet;

the processing equipment used in the processing process of the recovery type sander for the iron plate comprises a shell (1) and a handle (2) arranged on the outer wall of the shell (1), wherein two groups of grinding mechanisms are symmetrically arranged on the inner wall of the shell (1), each grinding mechanism comprises a motor (3) fixed on the inner wall of the shell (1), an output shaft of each motor (3) is fixed with a rotating shaft (4) rotatably connected with the inner wall of the shell (1), the inner wall of the shell (1) is rotatably connected with a driven shaft (5), the rotating shaft (4) and the driven shaft (5) are jointly sleeved with a grinding belt (6), the inner wall of the shell (1) is fixed with a static generator (8), an annular packing cavity (7) is formed in the grinding belt (6), magnetic powder is filled in the packing cavity (7), and a partition plate (9) is fixed on the inner wall of the shell (1), the middle position of baffle (9) is run through and is seted up suction groove (10), the lateral wall of shell (1) is run through and is seted up exhaust hole (11), the inside suction mechanism that is equipped with of exhaust hole (11), the inner wall of shell (1) is fixed with collection device.

2. The processing method of the recycling sander for the iron plate as claimed in claim 1, wherein the suction mechanism comprises a mounting plate (12) fixed inside the exhaust hole (11), the side wall of the mounting plate (12) is connected with a rotating rod (13) in a rotating manner, the outer circumferential wall of the rotating rod (13) is fixed with fan blades (14), the side wall of the partition plate (9) is provided with a belt groove (15) in a penetrating manner, the rotating rod (13) is sleeved with a driving belt (16) together with one of the rotating shafts (4), and the driving belt (16) penetrates through the belt groove (15).

3. The recycling sander processing method for the iron sheet material as claimed in claim 1, wherein the collecting device comprises a dust collection box (17) attached to the inner wall of the housing (1), the recycling box (18) is fixed to the side wall of the dust collection box (17), the adsorption block (19) is fixed to the inner wall of the recycling box (18), and the mounting groove (20) corresponding to the positions of the dust collection box (17) and the recycling box (18) is formed in the side wall of the housing (1) in a penetrating manner.

Technical Field

The invention relates to the technical field of plate processing, in particular to a processing method of a recovery type sander for an iron plate.

Background

The sander is a device which is suitable for cleaning, unhairing, large-plane working, leveling and polishing the surfaces of machinery, building decoration, furniture paint and the like;

when the prior sander is used for processing an iron plate, waste sticker powder particles generated in the processing process are not collected in time, but are scattered and finally collected in a centralized manner or recycled or directly discarded, and the processing environment is seriously influenced by randomly scattered waste materials;

partial grinder has the recovery ability, its timely collection of garbage collection that produces in with the course of working through the mode of suction, but also only be limited to concentrated collection, when panel surface dust is more or processing environment dust is more, the dust will mix with the iron powder and collect, thereby make the unable direct recycle of waste material of collection, the deashing of certain degree needs to be carried out and is handled, just can utilize, and add man-hour in the face of a large amount of panels, the dust of mixing is more with fertilizer, the separation is got up and just needs bigger manpower, the very big manpower resources of having wasted.

Disclosure of Invention

The invention aims to solve the problem of poor waste recovery effect in the prior art, and provides a processing method of a recovery type sander for an iron plate.

In order to achieve the purpose, the invention adopts the following technical scheme: a processing method of a recovery sander for an iron plate mainly comprises the following processing steps:

s1, sand paper installation: taking out the self-adhesive sand paper, cutting the self-adhesive sand paper to a proper length for later use, then sticking one end of the sand paper to the surface of the polishing belt, slowly and manually rotating the driven shaft to enable the polishing belt to rotate along with the self-adhesive sand paper, so that the sand paper is slowly stuck to the surface of the whole polishing belt, and the installation of the sand paper is further completed;

s2, sanding and processing the board: the method comprises the steps of stably placing a plate to be processed on a processing table, starting a motor to drive a rotating shaft to rotate, so that a polishing belt rotates, further the sand rotates to prepare for polishing, starting a static generator, and finally slowly enabling rotating abrasive paper to be close to a plate processing position to finish processing and dust separation and collection;

s3, dust cleaning and waste recycling: taking out the dust collection box and the recovery box, intensively dumping the dust in the dust collection box, checking the waste in the recovery box, and sucking out and recovering the waste iron powder by using a strong magnet;

the processing equipment used in the processing process of the iron plate recovery type sander comprises a shell and a handle arranged on the outer wall of the shell, two groups of polishing mechanisms are symmetrically arranged on the inner wall of the shell, each polishing mechanism comprises a motor fixed on the inner wall of the shell, a rotating shaft which is rotationally connected with the inner wall of the shell is fixed on an output shaft of the motor, a driven shaft is rotationally connected with the inner wall of the shell, the rotating shaft and the driven shaft are sleeved with a polishing belt together, an electrostatic generator is fixed on the inner wall of the shell, an annular packing cavity is arranged inside the grinding belt, magnetic powder is filled inside the packing cavity, a baffle plate is fixed on the inner wall of the shell, a suction groove is arranged in the middle of the baffle plate in a penetrating way, the lateral wall of shell has run through and has seted up the exhaust hole, the inside suction mechanism that is equipped with of exhaust hole, the inner wall of shell is fixed with collection device.

In foretell processing equipment, suction mechanism is including being fixed in the inside mounting panel of exhaust hole, the lateral wall of mounting panel rotates and is connected with the bull stick, the circumference outer wall of bull stick is fixed with the flabellum, the lateral wall of baffle runs through and has seted up the trough of belt, the bull stick is equipped with the drive belt with the common cover of one of them pivot, the drive belt runs through the trough of belt.

In the above processing equipment, the collecting device includes a dust collecting box attached to the inner wall of the housing, a recycling box is fixed to the side wall of the dust collecting box, an adsorbing block is fixed to the inner wall of the recycling box, and a mounting groove corresponding to the positions of the dust collecting box and the recycling box is formed in the side wall of the housing in a penetrating manner.

Compared with the prior art, the invention has the advantages that:

1. according to the invention, the two motors with different rotation directions are arranged, so that the two groups of polishing belts have different polishing directions, the polishing effect is better, the defect of non-uniformity caused by small contact surfaces is eliminated, the overall polishing treatment effect is greatly improved, and the processing is completed twice through one-time movement, so that the processing efficiency of the same position is greatly improved, and the overall processing speed is improved;

2. in the invention, the two groups of grinding belts reversely rotate and both rotate towards the center of the shell, so that the chips generated in the processing process are driven by the grinding belts to move towards the inside of the shell instead of floating towards the outside of the shell randomly, thereby effectively collecting the ground chips and avoiding environmental pollution;

3. according to the invention, the rotating rod rotates while the rotating shaft rotates through the arrangement of the transmission belt, so that the fan blades on the rotating rod rotate at a high speed, air in the shell is pumped outwards, air flow at the bottom processing position is supplemented to the interior of the shell, processing chips move quickly towards the interior of the shell, and finally enter the dust collection box and the recovery box, so that waste materials and dust are treated in a centralized manner, and the labor intensity is reduced;

4. according to the invention, the magnetic powder is added into the polishing belt, and charges are sprayed to the moving dust and waste materials, so that the dust and the waste materials become charged particles moving at a high speed, and further the dust and the waste materials are deflected when moving, and the waste material particles are deflected at an accelerated speed under the action of magnetic attraction force of a magnetic field, so that the waste material particles and the dust particles are effectively separated, further, the follow-up cleaning is not needed, the recovery steps are reduced, and the method is particularly obvious when plates with more dust are processed.

Drawings

FIG. 1 is a schematic structural view of a processing apparatus according to the present invention;

FIG. 2 is a left side view of the proposed tooling apparatus;

fig. 3 is a side sectional view of a processing apparatus according to the present invention;

fig. 4 is a sectional view taken in the direction a of fig. 3.

In the figure: 1 outer shell, 2 handles, 3 motors, 4 rotating shafts, 5 driven shafts, 6 polishing belts, 7 packing cavities, 8 electrostatic generators, 9 partition plates, 10 suction grooves, 11 exhaust holes, 12 mounting plates, 13 rotating rods, 14 fan blades, 15 belt grooves, 16 transmission belts, 17 dust collection boxes, 18 recovery boxes, 19 adsorption blocks and 20 mounting grooves.

Detailed Description

The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.