Manufacturing equipment for polymer foam buffer tube
阅读说明:本技术 一种高分子发泡缓冲管的制作设备 (Manufacturing equipment for polymer foam buffer tube ) 是由 王小卫 于 2020-06-29 设计创作,主要内容包括:本发明公开了一种高分子发泡缓冲管的制作设备,它包括:发泡层侧边布胶装置,所述发泡层侧边布胶装置包括第一支撑组件、送料组件和上胶组件;发泡层卷绕包覆装置,所述发泡层卷绕包覆装置设置于所述发泡层侧边布胶装置的一侧,包括第二支撑组件、限位组件和管体卷绕组件。通过采用特定结构的发泡层侧边布胶装置和发泡层卷绕包覆装置进行配合,这样人工操作时能够实现对发泡层侧边的快速、均匀布胶,从而提高高分子发泡缓冲管的制作效率,并保证质量。(The invention discloses a device for manufacturing a polymer foam buffer tube, which comprises: the foaming layer side glue spreading device comprises a first supporting component, a feeding component and a gluing component; the foaming layer winding and wrapping device is arranged on one side of the foaming layer side gluing device and comprises a second supporting assembly, a limiting assembly and a pipe body winding assembly. Through adopting the foaming layer side rubberizing device and the foaming layer of specific structure to convolute cladding device and cooperate, can realize the quick, even rubberizing to the foaming layer side during manual operation like this to improve the preparation efficiency of polymer foam buffer tube, and guarantee the quality.)
1. The utility model provides a preparation equipment of polymer foam buffer tube which characterized in that, it includes:
the foaming layer side rubberizing device (1) comprises a first supporting component (11), a feeding component (12) and a gluing component (13);
the feeding component (12) comprises two groups of roller shaft groups (121) which are arranged on the first supporting component (11) at intervals and a feeding mechanism (122) which is arranged on the first supporting component (11) and is positioned at one side of the two groups of roller shaft groups (121), the feeding mechanism (122) comprises a base plate (1224) supported on the first support assembly (11) and matched with the roller shaft group (121), a support frame (1221) fixed on the first support assembly (11) and positioned at two sides of the base plate (1224), a limit strip (1222) arranged on the support frame (1221) and higher than the base plate (1224), and a limit block (1225) fixed on the base plate (1224) and matched with any one support frame (1221), the top of the supporting frame (1221) is provided with a limiting step part (1220) opposite to the limiting block (1225);
the gluing component (13) is arranged on the first supporting component (11) and positioned between the two groups of shaft groups (121), and comprises a glue container (131), a vertical glue feeding mechanism (134) and a horizontal glue feeding mechanism (135); the glue container (131) is arranged on the first support assembly (11); the vertical glue feeding mechanism (134) comprises a first rotating shaft (1341) which can rotatably penetrate through the side wall of the glue container (131), a first motor (1343) which is arranged at the outer end of the first rotating shaft (1341), and a gluing bevel gear (1342) which is arranged at the inner end of the first rotating shaft (1341); the horizontal glue feeding mechanism (135) comprises a supporting vertical plate (1351) fixed on the outer wall of the glue container (131), a supporting transverse plate (1352) arranged on the supporting vertical plate (1351) and vertical to the supporting vertical plate, a second rotating shaft (1354) rotatably penetrating through the supporting transverse plate (1352), a second motor (1353) arranged at one end of the second rotating shaft (1354), and a gluing wheel (1355) arranged at the other end of the second rotating shaft (1354) and matched with the gluing bevel gear (1342);
the foaming layer winding and wrapping device (2) is arranged on one side of the foaming layer side gluing device (1) and comprises a second supporting assembly (21), a limiting assembly (22) and a pipe body winding assembly (24);
the limiting assembly (22) comprises a carrier plate (222) adjustably mounted on the second support assembly (21) through a first sliding rail (221), a limiting transverse bar (225) fixed on the upper surface of the carrier plate (222), and a limiting longitudinal bar (224) fixed on the upper surface of the carrier plate (222) and perpendicular to the limiting transverse bar (225);
the pipe body winding assembly (24) comprises a first fixed seat (241) installed on the second supporting assembly (21), a fixed chuck (243) rotatably installed on the first fixed seat (241) through a third rotating shaft (242), a movable chuck (244) movably installed on the second supporting assembly (21) through a translation assembly (23) and matched with the fixed chuck (243), a power mechanism connected with the third rotating shaft (242) and used for driving the power mechanism to rotate, and a driven roller shaft (248) rotatably installed below the fixed chuck (243) and the movable chuck (244).
2. The apparatus for making polymeric foam buffer tube according to claim 1, wherein: the first support assembly (11) and the second support assembly (21) independently comprise an electrical cabinet and an operating table mounted on the top of the electrical cabinet.
3. The apparatus for making foamed polymer buffer tube according to claim 1 or 2, wherein: each roller shaft group (121) comprises two support frames (1211) which are fixed on the first support assembly (11) and are arranged at intervals, roller shafts (1212) which are rotatably installed on the two support frames (1211) and are arranged at intervals up and down, and a motor (1213) which is installed on the support frames (1211) and is connected with the end part of any roller shaft (1212).
4. The apparatus for making polymeric foam buffer tube according to claim 2, wherein: the feed mechanism (122) further includes a plurality of support rods (1223) that support the substrate (1224) on the first support assembly (11).
5. The apparatus for making polymeric foam buffer tube according to claim 1, wherein: the gluing component (13) further comprises a supporting base (132) fixed on two side walls of the glue container (131) and used for supporting the glue container on the first supporting component (11), and a limiting clamping block (133) arranged on the inner wall of the glue container (131) and matched with the gluing bevel gear (1342).
6. The apparatus for making foamed polymer buffer tube according to claim 1 or 5, wherein: two supporting transverse plates (1352) are arranged at intervals up and down.
7. The apparatus for making foamed polymer buffer tube according to claim 1 or 5, wherein: rubberizing subassembly (13) still include through support the support frame body install on first supporting component (11) and with roller group (121) matched with support flat board (136), one end are fixed support flat board (136) bottom and the other end extend to support a plurality of support piece (138) of flat board (136) top and install a plurality of support piece (138) are gone up and are located support briquetting (137) of flat board (136) top, rubberizing wheel (1355) extend to the outside of flourishing glue container (131) and with briquetting (137) with it is corresponding to support the clearance between the flat board (136).
8. The apparatus for making polymeric foam buffer tube according to claim 1, wherein: the limiting assembly (22) further comprises a slotted hole (226) formed in the carrier plate (222) and a plurality of limiting abutting blocks (223) which are installed on the second supporting assembly (21) and are in contact with the side face of the carrier plate (222).
9. The apparatus for making polymeric foam buffer tube according to claim 1, wherein:
the translation assembly (23) comprises a second slide rail (231) which is arranged on the second support assembly (21) and is parallel to the driven roller shaft (248), a first slide plate (232) which is slidably arranged on the second slide rail (231), a third slide rail (233) which is arranged on the first slide plate (232) and is parallel to the second slide rail (231), a translation mechanism (234) which is slidably arranged on the third slide rail (233) and is connected with the movable chuck (244), and a guide mechanism (235) which is matched with the translation mechanism (234);
the translation mechanism (234) comprises a second sliding plate (2342) slidably mounted on the third sliding rail (233), a second fixed seat (2341) fixed on the second sliding plate (2342) and used for mounting the movable clamping head (244), a fixed base (2344) fixed on the first sliding plate (232), a connecting block (2343) fixed on the second sliding plate (2342), and an air cylinder (2345) mounted on the fixed base (2344) and connected with the connecting block (2343);
the guide mechanism (235) comprises a third fixed seat (2351) fixed on the second support assembly (21) and positioned on one side of the second sliding rail (231), a guide rod (2352) installed on the third fixed seat (2351), and a transfer block (2353) adjustably installed on the guide rod (2352) and connected with the second sliding plate (2342);
the power mechanism comprises a fourth fixed seat (245) fixed on the second support assembly (21), a motor (246) installed on the fourth fixed seat (245), and a belt (247) connecting the motor (246) and the third rotating shaft (242).
10. The apparatus for making foamed polymer buffer tube according to claim 1 or 9, wherein: the cutting device is characterized by further comprising a cutting assembly (25) which is fixed on the second supporting assembly (21) and located on the other side of the second sliding rail (231), wherein the cutting assembly (25) comprises a fifth fixing seat (251) fixed on the second supporting assembly (21), a supporting rod (252) installed on the fifth fixing seat (251), a cutting knife adjusting unit (253) adjustably installed on the supporting rod (252), a cutting knife installing seat (254) and a cutting knife (255) installed on the cutting knife installing seat (254);
the cutter adjusting unit (253) comprises a mounting jacket (2531) adjustably mounted on the support rod (252) through a fastener (2533), a sliding table cylinder (2532) mounted on the mounting jacket (2531), a mounting base plate (2535) mounted on the sliding table cylinder (2532), a support protrusion (2356) fixed on the surface of the mounting base plate (2535), a limit buckle (2537) fixed on the surface of the mounting base plate (2535) and arranged at an interval with the support protrusion (2356), a connecting block (2538) connected with the support protrusion (2356) through a plurality of bolt pieces (2534) and positioned between the limit buckle (2537) and the support protrusion (2356), and a spring (2530) sleeved on the plurality of bolt pieces (2534) and positioned between the connecting block (2538) and the support protrusion (2356);
the cutter mounting seat (254) comprises a plug board (2541) which is slidably inserted into the limiting buckle (2537), a mounting block (2542) which is fixed on the surface of the plug board (2541) and matched with the limiting buckle (2537), and a pivot (2543) which penetrates through the mounting block (2542), wherein the cutter (255) is mounted in the mounting block (2542) through the pivot (2543).
Technical Field
The invention belongs to the field of automation equipment, relates to equipment for manufacturing a pipe body, and particularly relates to equipment for manufacturing a high polymer foam buffer pipe.
Background
The invention patent of China with application number 201910907890.7 discloses a method for manufacturing a high polymer foamed seamless buffer tube, which comprises a tube body and a foamed buffer sleeve coated on the surface of the tube body, wherein the axial lead of the foamed buffer sleeve is overlapped with the axial lead of the tube body. At present, the seamless buffer tube is usually manufactured by full manual work, the production efficiency is low, and the labor cost is very high.
With the continuous improvement of the upstream supply chain, the foaming cushion sheath raw material evolves into the structure shown in fig. 1, which includes a polymer foaming layer 1 ' and a release paper layer 2 ' adhered to any surface of the polymer foaming layer 1 ' by glue. The problem to be overcome is how to coat the raw material of the foaming buffer sleeve with the release paper layer 2' removed on the surface of the pipe body and ensure the smooth butt joint of the splicing seam on the basis of ensuring the production efficiency.
Disclosure of Invention
The invention aims to provide a device for manufacturing a high polymer foam buffer tube to overcome the defects of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that: a device for manufacturing a high polymer foam buffer tube comprises:
the foaming layer side glue spreading device comprises a first supporting component, a feeding component and a gluing component;
the feeding assembly comprises two roller shaft groups which are arranged on the first supporting assembly at intervals, and a feeding mechanism which is arranged on the first supporting assembly and is positioned on one side of the two roller shaft groups, the feeding mechanism comprises a substrate which is supported on the first supporting assembly and is matched with the roller shaft groups, supporting frames which are fixed on the first supporting assembly and are positioned on two sides of the substrate, a limiting strip which is arranged on the supporting frames and is higher than the substrate, and a limiting block which is fixed on the substrate and is matched with any one of the supporting frames, and a limiting step part which is opposite to the limiting block is arranged at the top of the supporting frame;
the gluing component is arranged on the first supporting component and positioned between the two groups of shaft groups, and comprises a glue container, a vertical glue feeding mechanism and a horizontal glue feeding mechanism; the glue container is arranged on the first support assembly; the vertical glue feeding mechanism comprises a first rotating shaft which can rotatably penetrate through the side wall of the glue container, a first motor which is arranged at the outer end of the first rotating shaft and a gluing bevel gear which is arranged at the inner end of the first rotating shaft; the horizontal glue feeding mechanism comprises a supporting vertical plate fixed on the outer wall of the glue container, a supporting transverse plate which is arranged on the supporting vertical plate and is vertical to the supporting vertical plate, a second rotating shaft which can rotatably penetrate through the supporting transverse plate, a second motor arranged at one end of the second rotating shaft and a gluing wheel which is arranged at the other end of the second rotating shaft and is matched with the gluing bevel gear;
the foaming layer winding and wrapping device is arranged on one side of the foaming layer side gluing device and comprises a second supporting assembly, a limiting assembly and a pipe body winding assembly;
the limiting assembly comprises a carrier plate adjustably mounted on the second supporting assembly through a first sliding rail, a limiting transverse strip fixed on the upper surface of the carrier plate and a limiting longitudinal strip fixed on the upper surface of the carrier plate and perpendicular to the limiting transverse strip;
the pipe body winding assembly comprises a first fixing seat arranged on the second supporting assembly, a fixed chuck arranged on the first fixing seat in a rotatable mode through a third rotating shaft, a movable chuck arranged on the second supporting assembly in a movable mode through a translation assembly and matched with the fixed chuck, a power mechanism connected with the third rotating shaft and used for driving the third rotating shaft to rotate, and a driven roller shaft arranged on the fixed chuck and the movable chuck in a rotatable mode.
Preferably, the first support assembly and the second support assembly independently comprise an electrical cabinet and an operating table mounted on the top of the electrical cabinet.
Further, every group the roller group is including fixing two support frames that just the interval set up on the first supporting component, rotationally install two the roller that just interval set up about on the support frame and install on the support frame and with arbitrary the motor that the roller tip links to each other.
Further, the feed mechanism further includes a plurality of support rods that support the substrate on the first support assembly.
Optimally, the gluing component further comprises a supporting base fixed on two side walls of the glue container and used for supporting the glue container on the first supporting component, and a limiting clamping block arranged on the inner wall of the glue container and matched with the gluing bevel gear.
Furthermore, the support diaphragm has two and interval setting from top to bottom.
Further, the rubberizing subassembly still include through support the support frame body install on first supporting component and with roller group matched with supports flat board, one end and fixes support dull and stereotyped bottom and the other end extend to support a plurality of support piece of dull and stereotyped top and install and be in a plurality of support piece is last and to be located support the briquetting of dull and stereotyped top, the rubberizing wheel extends to flourishing glue container's outside and with the briquetting with it is corresponding to support the clearance between the flat board.
Optimally, the limiting assembly further comprises a slotted hole formed in the carrier plate and a plurality of limiting abutting blocks which are arranged on the second supporting assembly and are in contact with the side face of the carrier plate.
Preferably, the translation assembly comprises a second slide rail which is arranged on the second support assembly and is parallel to the driven roller shaft, a first slide plate which is slidably arranged on the second slide rail, a third slide rail which is arranged on the first slide plate and is parallel to the second slide rail, a translation mechanism which is slidably arranged on the third slide rail and is connected with the movable chuck, and a guide mechanism which is matched with the translation mechanism;
the translation mechanism comprises a second sliding plate which is slidably arranged on the third sliding rail, a second fixed seat which is fixed on the second sliding plate and used for installing the movable chuck, a fixed base which is fixed on the first sliding plate, a connecting block which is fixed on the second sliding plate and an air cylinder which is arranged on the fixed base and connected with the connecting block;
the guide mechanism comprises a third fixed seat fixed on the second support assembly and positioned on one side of the second sliding rail, a guide rod arranged on the third fixed seat and a switching block adjustably arranged on the guide rod and connected with the second sliding plate;
the power mechanism comprises a fourth fixed seat fixed on the second supporting assembly, a motor installed on the fourth fixed seat and a belt connected with the motor and the third rotating shaft.
The cutting assembly comprises a fifth fixed seat fixed on the second supporting assembly, a supporting rod installed on the fifth fixed seat, a cutter adjusting unit adjustably installed on the supporting rod, a cutter installation seat and a cutter installed on the cutter installation seat;
the cutter adjusting unit comprises an installation jacket adjustably installed on the supporting rod through a fastener, a sliding table air cylinder installed on the installation jacket, an installation base plate installed on the sliding table air cylinder, a supporting bulge fixed on the surface of the installation base plate, limiting buckles fixed on the surface of the installation base plate and arranged at intervals with the supporting bulge, a connecting block connected with the supporting bulge through a plurality of bolt pieces and positioned between the limiting buckles and the supporting bulge, and springs sleeved on the plurality of bolt pieces and positioned between the connecting block and the supporting bulge;
the cutter mounting seat comprises an inserting plate which can be inserted into the limiting buckle in a sliding mode, a mounting block which is fixed on the surface of the inserting plate and matched with the limiting buckle, and a pivot which penetrates through the mounting block, and the cutter is mounted in the mounting block through the pivot.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: according to the manufacturing equipment of the high polymer foam buffer tube, the foaming layer side glue distribution device with a specific structure is matched with the foaming layer winding and coating device, so that the side edge of the foaming layer can be quickly and uniformly distributed with glue during manual operation, the manufacturing efficiency of the high polymer foam buffer tube is improved, and the quality is ensured.
Drawings
FIG. 1 shows a commercially available raw material for a foam cushion cover;
FIG. 2 is a schematic structural diagram of a foaming layer side glue spreading device of the device for manufacturing a polymer foam buffer tube according to the present invention;
FIG. 3 is an enlarged view of the foaming layer side glue spreading device of the apparatus for manufacturing a polymer foam buffer tube according to the present invention from another view angle;
FIG. 4 is a schematic structural diagram of a foam layer winding and wrapping device of the device for manufacturing a polymer foam buffer tube according to the present invention;
FIG. 5 is a schematic view of another perspective of a foam layer winding and wrapping apparatus of the present invention;
FIG. 6 is a schematic view of a cutting assembly of the apparatus for making a polymer foam buffer tube according to the present invention.
Detailed Description
The following detailed description of preferred embodiments of the invention will be made.
The device for manufacturing the polymer foam buffer tube shown in fig. 2 to 6 mainly comprises a foaming layer side
The foaming layer
The
The gluing component 13 is installed on the first supporting
The foaming layer winding and
In the present embodiment, the
In this embodiment, the translating assembly 23 includes a second slide rail 231 mounted on the
translation mechanism 234 includes second slide 2342 of slidable mounting on third slide 233, fix second fixing base 2341 that is used for installing movable chuck 244 on second slide 2342 (make movable chuck 244 rotationally install on second fixing base 2341), fix fixed base 2344 on first slide 232, fix connecting block 2343 on second slide 2342 and install on fixed base 2344 and with connecting block 2343 be connected cylinder 2345, utilize translation mechanism 234 to realize the cup jointing (first slide 232 carries out preliminary adjustment, second slide 2342 carries out the precision adjustment) to movable chuck 244.
The guide mechanism 235 includes a third fixing seat 2351 fixed on the
In this embodiment, the foam layer winding and covering
the cutter adjusting unit 253 comprises a mounting jacket 2531 adjustably mounted on the support bar 252 by a fastener 2533, a slide cylinder 2532 mounted on the mounting jacket 2531, a mounting base plate 2535 mounted on the slide cylinder 2532, a support protrusion 2356 fixed on the surface of the mounting base plate 2535, a limit buckle 2537 fixed on the surface of the mounting base plate 2535 and spaced from the support protrusion 2356, a connecting block 2538 connected with the support protrusion 2356 by a plurality of bolt pieces 2534 and positioned between the limit buckle 2537 and the support protrusion 2356, and a spring 2530 sleeved on the plurality of bolt pieces 2534 and positioned between the connecting block 2538 and the support protrusion 2356; the cutter mounting seat 254 includes a plate 2541 slidably inserted into the stopper 2537, a mounting block 2542 fixed to a surface of the plate 2541 and engaged with the stopper 2537, and a pivot 2543 penetrating the mounting block 2542, and the cutter 255 is mounted in the mounting block 2542 by the pivot 2543. Thus, when the length of the high polymer foaming layer 1' on the pipe body exceeds the required size, the cutting component 25 can be used for cutting to accurately control the size of the controller; and the cutter 255 is installed on the supporting rod 252 through the cutter adjusting unit 253, and plays a role similar to collapsing, so that the cutter 255 only cuts the high polymer foaming layer 1' without damaging the harder pipe body, and the product quality is improved.
The above-mentioned embodiments are merely illustrative of the technical concept and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and implement the invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered by the scope of the present invention.
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