Automatic arrangement machine for graphite flakes
阅读说明:本技术 石墨片自动摆盘机 (Automatic arrangement machine for graphite flakes ) 是由 沈济鑫 姚军 于 2020-06-12 设计创作,主要内容包括:本发明公开了石墨片自动摆盘机。该石墨片自动摆盘机包括工作台,工作台上中间从左至右依次安装有导正组件、供料机以及换料盘模组,换料盘模组可拆卸连接两个上下设置的料仓;在供料机的正后侧,工作台的侧直角架设有六轴并联机械手,六轴并联机械手的移动末端设有产品吸动部;隔纸上料组件的弹夹安装在工作台上且位于换料盘模组的前侧,顶升部的顶板能够穿过第一通孔逐步顶升隔纸至设定位置;隔纸搬运组件的XZ移动部位于弹夹右侧,XZ移动部的移动端安装有隔纸吸动部,隔纸吸动部上设有打点组件。本发明具有自动化摆盘,速度快,占地面积小,摆盘精度高,隔纸保护的效果。(The invention discloses an automatic arrangement machine for graphite flakes. The automatic graphite flake arranging machine comprises a workbench, wherein a guide assembly, a feeding machine and a material changing disc module are sequentially arranged in the middle of the workbench from left to right, and the material changing disc module is detachably connected with two vertically arranged bins; a six-axis parallel manipulator is erected at the right rear side of the feeding machine at the side right angle of the workbench, and a product suction part is arranged at the moving tail end of the six-axis parallel manipulator; the cartridge clip of the paper separation feeding assembly is arranged on the workbench and positioned on the front side of the material changing disc module, and the top plate of the jacking part can gradually jack the paper separation to a set position through the first through hole; the XZ moving part of the paper separation carrying assembly is positioned on the right side of the cartridge clip, the moving end of the XZ moving part is provided with a paper separation sucking part, and the paper separation sucking part is provided with a dotting assembly. The invention has the advantages of automatic tray arrangement, high speed, small occupied area, high tray arrangement precision and paper separation protection.)
1. The automatic graphite flake arranging machine is characterized by comprising a workbench (01), wherein a guide assembly (02), a feeding machine (03) and a material changing disc module (04) are sequentially arranged on the middle of the workbench (01) from left to right, the material changing disc module (04) is detachably connected with two vertically arranged bins (040), and the bins (040) can transversely reciprocate between a material arranging position and a material taking position; a six-axis parallel manipulator (05) is erected at a right rear side of the feeding machine (03) at a side right angle of the workbench (01), a product sucking part (050) is arranged at the moving tail end of the six-axis parallel manipulator (05), the product sucking part (050) sucks and fixes or releases graphite flakes, and the six-axis parallel manipulator (05) reciprocates between a discharging position of the feeding machine (03) and a placing position of the bin (040);
separate paper material loading subassembly (00) and include cartridge clip (06) and top portion (07), cartridge clip (06) is installed on workstation (01) and be located the front side of reloading dish module (04), cartridge clip (06) is including location storehouse (060) that can adjust length and width the below of location storehouse (060) is equipped with first through-hole (061), workstation (01) be equipped with first through-hole (061) just right second through-hole (010), lower base (071) of top portion (07) are connected under second through-hole (010), lower base (071) lower surface is fixed with lead screw motor (072), the lead screw nut of lead screw motor (072) is fixed on floating plate (073), an optical axis (074) is installed perpendicularly to the symmetry respectively in floating plate (073) both sides, optical axis (074) pass linear bearing (071) of lower base (072), The second through hole (010) is connected with a top plate (070), and the top plate (070) can penetrate through the first through hole (061) to lift the paper separation sheet to a set position step by step;
the XZ who separates paper transport subassembly (08) removes portion (080) and is located cartridge clip (06) right side, the removal end of XZ removal portion (080) is installed and is separated paper and inhale portion (09), it beats a little subassembly (090) to be equipped with on separating paper inhales portion (09), it inhales portion (09) and fixes or release and separates the paper to separate the paper, XZ removes portion (080) and is in cartridge clip (06) the set position with reciprocating motion between the pendulum material position of feed bin (040).
2. An automatic graphite sheet arranging machine according to claim 1, wherein the cartridge holder (06) comprises a bottom plate (062), the bottom plate (062) is formed with a rectangular first through hole (061) in the middle, a plurality of adjusting grooves (063) are formed on each of four sides of the first through hole (061) to extend perpendicularly outward, the adjusting grooves (063) are provided with first threaded holes,
the limiting cylinders (065) are respectively inserted into each adjusting plate (066), the long round holes (064) of each adjusting plate (066) are connected with the first threaded holes through threaded pieces, and the area surrounded by the limiting cylinders (065) is a positioning bin (060).
3. The automatic graphite sheet tray arranging machine according to claim 2, wherein the paper separation and feeding assembly (00) further comprises an upper detection assembly (001) and a lower detection assembly (002),
a photoelectric sensor (004) is mounted on an XY adjusting frame (003) of the upper detection assembly (001), and the photoelectric sensor (004) detects the set height position of the paper separation;
install high stopper (006), low stopper (007) and real-time high piece (008) on the altitude mixture control pole (005) of lower determine module (002), every high stopper (006), low stopper (007) and install correlation light sensor (009) respectively on the real-time high piece (008), detect piece (076) and fix on floating plate (073).
4. An automatic graphite flake balance machine according to claim 1, characterized in that the XZ moving part (080) comprises a side leg (081), a vertical cylinder (085) is arranged on a moving plate (084) of which the front side of the side leg (081) is provided with a first double-guide-rod rodless cylinder (083), and a sliding seat (086) is arranged at the lower end of the vertical cylinder (085)
The moving plate (084) is matched with the sliding seat (086) through a pair of sliding rail block components (082), and a limiting column opposite to the sliding seat (086) is arranged at the lower end of the moving plate (084); a slip table cylinder (088) is installed to slide (086) front end, an integrated board (087) is installed to slip table (088) preceding terminal surface, install a plurality of on integrated board (087) separate paper and inhale portion (09).
5. The automatic graphite flake arranging machine of claim 1, wherein a plurality of oblong holes are arranged on the suction seat (091) of the paper separation suction part (09), and a first sucking disc (092) with a fast spring buffering effect is arranged on each oblong hole;
the front end of the suction seat (091) is provided with a dotting right-angle plate (094) with adjustable height, a dotting cylinder (093) is installed on the dotting right-angle plate (094), and the dotting cylinder (093) is a single-action needle type micro cylinder.
6. The automatic graphite sheet tray arranging machine of claim 1, wherein the product sucking part (050) comprises a rectangular seat (051), and a plurality of second sucking discs (052) with spring buffering and high speed are installed at the outer suspension end of a lower plate of the rectangular seat (051).
7. The automatic graphite flake arranging machine of claim 1, wherein the feeding machine (03) comprises a frame (031), the frame (031) is rotatably connected with a pulling roller (032) at the front end, adjustably fixed with a stripping assembly (030) at the middle and fixedly connected with a temporary storage table (033) at the rear end, the pulling roller (032) is connected with a servo motor (034) through a synchronous belt transmission system,
the upper end of the pull roller (032) is attached with a floating pressure roller (035), two ends of the floating pressure roller (035) are provided with floating cylinders (036),
a transition roller (037) is further arranged below the pulling roller (032), and a steering roller (038) is arranged at the front end of the transition roller (037); and a height adjusting tensioning assembly (039) is arranged on one side of the transition roller (037) and the steering roller (038).
8. The graphite sheet automatic balance machine according to claim 7, wherein the stripping assembly (030) comprises a stripping seat (0301), one end of the stripping seat (0301) is fixed with a rotating shaft (0302) and the other end is fixed with a magnet (0303), the rotating shaft (0302) is hinged to the frame (031) and the magnet (0300) is connected with the frame (031);
the material stripping seat (0301) is provided with a limiting side plate (0304), and a material stripping knife (0305) is fixed in the material stripping groove at the front end of the material stripping seat (0301).
9. The automatic graphite flake tray swinging machine according to claim 7, wherein a backing plate (0306) made of polyurethane is further arranged on the lower side of the stripping knife (0305), the backing plate (0306) is fixed in the stripping trough, a side plate (0307) is arranged on the backing plate (0306), and a positioning groove of the stripping knife (0305) is matched with the side plate (0307);
the front end of the stripping knife (0307) is provided with an obliquely arranged knife edge (0308) and two sides of the knife edge are provided with guide strips (0309) for preventing deviation.
10. The graphite sheet automatic tray arranging machine according to claim 1, wherein the tray changing module (04) comprises two moving plates (041) which are arranged up and down, limiting plates (042) are arranged on the moving plates (041), the outline defined between rectangular opening holes (0421) opposite to the two limiting plates (042) is a fixed cavity, the straight sections of the outline of the enclosing plates of the fixed cavity and the outline of the enclosing plate of the bin (040) are the same, the bin (040) is inserted in the fixed cavity;
a second double-guide-rod rodless cylinder (048) is fixed in the middle of the moving plate (041) at the lower end, one end of the moving plate (041) at the upper end is connected with the guide sleeve (049) through a lower connecting plate (044), and the other end is provided with a moving end of a single-shaft rodless cylinder (043),
the second double-guide-rod rodless cylinder (048) is fixed on a middle groove (046) of two end plates (045), and two ends of the single-shaft rodless cylinder (042) and two ends of a guide rod matched with the guide sleeve (049) are respectively fixed on lugs (047) at two ends of the end plates (045).
Technical Field
The invention relates to the field of 3C part tray arrangement packaging, in particular to an automatic graphite sheet tray arrangement machine.
Background
In the 3C product, the graphite flake obtains the wide application as important part, and the graphite flake is with batch mass production usually, need put the graphite flake rule, current adoption manual work balance, and its defect lies in: the manual operation wastes time and labor, the speed is low, the occupied production area is large, the production efficiency is low, and the position of the swinging plate is easy to have bad influence on the subsequent production; and no protection exists between adjacent graphite flakes, and scratches, scratches and other defects easily appear on the appearance of the graphite flakes, so that the yield of graphite flake products is influenced.
Disclosure of Invention
To address one or more of the above-described problems, the present invention provides an automatic graphite sheet panning machine.
According to one aspect of the invention, the automatic graphite flake arranging machine comprises a workbench, wherein a guide component, a feeding machine and a material changing disc module are sequentially arranged in the middle of the workbench from left to right; the six-axis parallel manipulator is erected at the right rear side of the feeding machine and at the side right angle of the workbench, a product suction part is arranged at the moving tail end of the six-axis parallel manipulator, the product suction part sucks and fixes or releases graphite flakes, and the six-axis parallel manipulator reciprocates between the discharging position of the feeding machine and the material placing position of the storage bin;
the paper separation feeding assembly comprises a cartridge clip and a jacking part, the cartridge clip is installed on the workbench and located on the front side of the material changing disc module, the cartridge clip comprises a positioning bin capable of adjusting length and width, a first through hole is formed below the positioning bin, the workbench is provided with a second through hole right opposite to the first through hole, a lower base of the jacking part is connected under the second through hole, a lead screw motor is fixed on the lower surface of the lower base, a lead screw nut of the lead screw motor is fixed on a floating plate, two sides of the floating plate are respectively and symmetrically and vertically provided with an optical axis, the optical axis penetrates through a linear bearing of the lower base, the second through hole is connected with a top plate, and the top plate can penetrate through the first through hole to gradually jack the paper separation;
the XZ moving part of the paper separation carrying assembly is positioned on the right side of the cartridge clip, the moving end of the XZ moving part is provided with a paper separation sucking part, the paper separation sucking part is provided with a dotting assembly, the paper separation sucking part fixes or releases the paper separation, and the XZ moving part reciprocates between the set position of the cartridge clip and the material placing position of the storage bin.
In some embodiments, the cartridge clip comprises a bottom plate, a rectangular first through hole is formed in the middle of the bottom plate, a plurality of adjusting grooves are formed on four sides of the first through hole, each side extends outwards and vertically to form a plurality of adjusting grooves, first threaded holes are formed on the adjusting grooves,
the limiting cylinders are respectively inserted into each adjusting plate, the long round holes of each adjusting plate are connected with the first threaded holes through threaded parts, and the area surrounded by the limiting cylinders is a positioning bin.
In some embodiments, the paper separation feeding assembly further comprises an upper detection assembly and a lower detection assembly,
a photoelectric sensor is arranged on the XY adjusting frame of the upper detection assembly and detects the set height position of the paper separation;
install high stopper, low stopper and real-time high piece on detecting component's the altitude mixture control pole down, install correlation light sensor on every high stopper, low stopper and the real-time high piece respectively, detect the piece and fix on the board that floats.
In some embodiments, the XZ moving part comprises a side leg, a vertical cylinder is arranged on a moving plate of which the front side surface of the side leg is provided with a first double-guide-rod rodless cylinder, and a sliding seat is arranged at the lower end of the vertical cylinder
The movable plate is matched with the sliding seat through a pair of sliding rail and sliding block components, and the lower end of the movable plate is provided with a limiting column opposite to the sliding seat; a slip table cylinder is installed to the slide front end, and an integrated board is installed to the terminal surface before the slip table, installs a plurality of on the integrated board and separates paper suction portion.
In some embodiments, a plurality of long round holes are arranged on the suction seat of the paper separation suction part, and a first sucking disc with a fast spring buffer is arranged on each long round hole;
the front end of the suction seat is provided with a dotting right-angle plate with adjustable height, a dotting cylinder is arranged on the dotting right-angle plate, and the dotting cylinder is a single-action needle type micro cylinder.
In some embodiments, the product suction part comprises a rectangular seat, and a plurality of second suckers with spring buffering and high speed are installed at the outer suspension end of the lower plate of the rectangular seat.
In some embodiments, the feeder comprises a frame, a pulling roller is rotatably connected to the front end of the frame, a stripping assembly is adjustably fixed in the middle of the frame, a temporary storage table is fixed at the rear end of the frame, the pulling roller is connected with a servo motor through a synchronous belt transmission system,
the upper end of the pull roll is attached with a floating material-pressing roll, two ends of the floating material-pressing roll are provided with floating cylinders,
a transition roller is arranged below the pulling roller, and a steering roller is arranged at the front end of the transition roller; and one sides of the transition roller and the steering roller are provided with height adjusting tensioning assemblies.
In some embodiments, the stripping assembly comprises a stripping seat, one end of the stripping seat is fixed with a rotating shaft, the other end of the stripping seat is fixed with a magnet, the rotating shaft is hinged with the frame, and the magnet is connected with the frame;
the material stripping seat is provided with a limiting side plate, and a material stripping knife is fixed in a material stripping groove at the front end of the material stripping seat.
In some embodiments, a backing plate made of polyurethane is further arranged on the lower side of the stripping knife, the backing plate is fixed in the stripping groove, a side plate is arranged on the backing plate, and a positioning groove of the stripping knife is matched with the side plate;
the front end of the stripping knife is provided with an obliquely arranged cutting edge, and two sides of the stripping knife are provided with anti-deviation guide strips.
In some embodiments, the material changing tray module comprises two movable plates which are arranged up and down, limiting plates are arranged on the movable plates, the outline defined between the rectangular opening holes opposite to the two limiting plates is a fixed cavity, the straight sections of the outline of the enclosing plates of the fixed cavity and the material bin are the same, the straight sections of the outline of the enclosing plates of the material bin are the same, and the material bin is inserted in the fixed cavity;
a second double-guide-rod rodless cylinder is fixed in the middle of the lower moving plate, one end of the upper moving plate is connected with the guide sleeve through a lower connecting plate, the other end of the upper moving plate is provided with a moving end of a single-shaft rodless cylinder,
the second double-guide-rod rodless cylinder is fixed on the middle grooves of the two end plates, and the two ends of the single-shaft rodless cylinder and the two ends of the guide rods matched with the guide sleeves are respectively fixed on the convex blocks at the two ends of the end plates.
The device has realized that the graphite flake peels off and shifts to the feed bin from taking the automation in to every graphite flake top and below set up and separate paper, separate paper and adopt automatic placing, and its beneficial effect is: firstly, the graphite automatic swinging plate is high in speed, high in efficiency, small in occupied area, high in swinging plate precision and free of manual errors, and provides a good foundation for subsequent processing; secondly, the number of operators is greatly reduced, the operators only need simple and convenient blanking and spot inspection, the fatigue strength of operators is greatly reduced, the manpower is directly reduced, the production cost is reduced, the equipment efficiency is high, and the tray arrangement time is about two seconds each time; thirdly, the product is protected by adopting the separation paper, the surface of the product is excellent, and the yield is high; the partition paper is placed in the positioning bin by a cartridge clip, the jacking portion moves to a set position in a servo mode, the partition paper carrying assembly moves above the set position accurately, the dotting assembly performs dotting on the uppermost partition paper in advance, the dotting holes can destroy the bonding force between the adjacent partition papers, the partition paper sucking portion only adsorbs one partition paper at a time, the situation that a plurality of partition papers are sucked at one time is avoided, meanwhile, the dotting holes are also positioning holes formed in the graphite sheets, the partition paper placing accuracy is high, and a good foundation is provided for subsequent production; sixthly, the device can use the graphite flake of multiple material, and the suitability is high.
Drawings
Fig. 1 is a three-dimensional schematic view of an automatic graphite sheet arranging machine according to an embodiment of the present invention;
FIG. 2 is a three-dimensional schematic view of the feeder of FIG. 1;
FIG. 3 is a three-dimensional schematic view of the stripping assembly of FIG. 2;
FIG. 4 is a three-dimensional schematic view of the material changing tray module shown in FIG. 1;
FIG. 5 is a three-dimensional schematic view of the paper separation feeding assembly shown in FIG. 1;
FIG. 6 is a three-dimensional schematic view of the cartridge of FIG. 5;
FIG. 7 is a three-dimensional schematic view of the lift portion of FIG. 5;
FIG. 8 is a three-dimensional schematic view of the paper separation handling assembly of FIG. 1;
the work table 01, the second through
the device comprises a
the material changing plate module 04, the storage bin 040, the moving plate 041, the limiting plate 042, the opening hole 0421, the single-shaft rodless cylinder 043, the lower connecting plate 044, the end plate 045, the middle groove 046, the bump 047, the second double-shaft rodless cylinder 048 and the guide sleeve 049;
the six-axis parallel manipulator 05, the product sucking part 050, the rectangular seat 051 and the second sucking disc 052;
the device comprises a paper separation feeding component 00, an
the device comprises a paper partition carrying assembly 08, an XZ moving part 080,
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
Fig. 1 to 8 schematically show an automatic graphite sheet arranging machine according to an embodiment of the present invention. As shown in the figure, the device comprises a
the paper separation feeding assembly 00 comprises a
an XZ moving part 080 of the paper separation carrying assembly 08 is positioned on the right side of the
The device has realized that the graphite flake peels off and shifts to the feed bin from taking the automation in to every graphite flake top and below set up and separate paper, separate paper and adopt automatic placing, and its beneficial effect is: firstly, the graphite automatic swinging plate is high in speed, high in efficiency, small in occupied area, high in swinging plate precision and free of manual errors, and provides a good foundation for subsequent processing; secondly, the number of operators is greatly reduced, the operators only need simple and convenient blanking and spot inspection, the fatigue strength of operators is greatly reduced, manpower is directly reduced, the production cost is reduced, the equipment efficiency is high, and the tray arrangement time is about 6 seconds two each time; thirdly, the product is protected by adopting the separation paper, the surface of the product is excellent, and the yield is high; fourthly, the partition paper is placed in the
Preferably, the
the limiting
Preferably, the paper separation feeding assembly 00 further comprises an
install
Preferably, there are two upper and lower end bins 040, respectively, and the paper separation sucking portion 09 and the paper separation feeding member 00 are two horizontally parallel to each other, respectively. The beneficial effects are as follows: this set up separate paper material loading subassembly 00 accurate control and separate the paper the rising and the removal of lift portion, two-way accurate control, it is high to separate the ascending accuracy of paper.
Preferably, the XZ moving portion 080 includes a
The moving
a
Preferably, a plurality of long round holes are formed in the suction seat 091 of the paper separation suction part 09, and a first suction disc 092 which is quickly buffered by a spring is installed on each long round hole;
the front end of the suction seat 091 is provided with a dotting right-
Preferably, the product sucking part 050 comprises a rectangular seat 051, the upper plate of the rectangular seat 051 is connected with a six-axis parallel manipulator 05, and the lower plate overhanging end of the rectangular seat 051 is provided with a plurality of second suckers 052 with spring buffering and high speed. The beneficial effects are as follows: the second suction cup 052 is firmly sucked and accurately moved.
Preferably, the feeding
the upper end of the
a
Preferably, the
a limiting
Preferably, a
the front end of the
Preferably, the refueling disc module 04 comprises two moving plates 041 arranged up and down, limiting plates 042 are arranged on the moving plates 041, the outline defined between the rectangular opening holes 0421 opposite to the two limiting plates 042 is a fixed cavity, the straight section of the outline of the surrounding plate of the fixed cavity and the outline of the surrounding plate of the bin 040 are the same, and the bin 040 is inserted in the fixed cavity; the beneficial effects are as follows: the storage bin 040 can be placed quickly and accurately, and is simple to operate.
A second double-guide-rod rodless cylinder 048 is fixed in the middle of a moving plate 041 at the lower end, one end of the moving plate 041 at the upper end is connected with a guide sleeve 049 through a lower connecting plate 044, the moving end of a single-shaft rodless cylinder 043 is arranged at the other end,
the second double-guide-rod rodless cylinder 048 is fixed on the middle groove 046 of the two end plates 045, and the two ends of the single-shaft rodless cylinder 042 and the two ends of the guide rod matched with the guide sleeve 049 are respectively fixed on the projections 047 at the two ends of the end plates 045. The beneficial effects are as follows: the device realizes uninterrupted supply of the storage bin 040, and production is not stopped.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.
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