阅读说明：本技术 一种染整烧毛退煮漂一体化生产装置及工艺 (Dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process ) 是由 许仁水 林明煅 赵洪樑 于 2020-07-06 设计创作，主要内容包括：本发明公开了一种染整烧毛退煮漂一体化生产装置及工艺,包括烧毛机,烧毛机的一侧设有与其相配合的助剂施用机,助剂施用机远离烧毛机的一侧设有导料架,导料架远离助剂施用机的一侧设有与其相配合的导带传动式冷堆装置,导带传动式冷堆装置远离导料架的一侧设有第一退浆机,第一退浆机远离导带传动式冷堆装置的一侧设有氧漂架,氧漂架的内部设有与其相配合的热水槽。有益效果为：有效的保证了设备能够实现多次退浆处理,利用多次的退浆和煮练,能够更好的去除纤维杂质(天然杂质、人工杂质),设备能够通过自有结构的调整,使得在冷堆处理过程中更加灵活,利用长距离大面积的轧压,以及轧压压力的调整,可以更好的进行轧液处理,效果更好。(The invention discloses a dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process, which comprises a singeing machine, wherein an auxiliary agent applying machine matched with the singeing machine is arranged on one side of the singeing machine, a material guide frame is arranged on one side of the auxiliary agent applying machine, a guide belt transmission type cold stacking device matched with the material guide frame is arranged on one side of the material guide frame, which is far away from the auxiliary agent applying machine, a first desizing machine is arranged on one side of the guide belt transmission type cold stacking device, an oxygen bleaching frame is arranged on one side of the first desizing machine, which is far away from the guide belt transmission type cold stacking device, and a hot water tank matched with the oxygen bleaching frame is arranged inside. The beneficial effects are that: effectual guaranteed that equipment can realize a lot of desizing and handle, utilize desizing and boiling-off many times, the fibrous impurity of getting rid of (natural impurity, artificial impurity) that can be better, equipment can be through the adjustment of having the structure certainly for in cold heap processing procedure more nimble, utilize long distance large tracts of land to roll and press the adjustment of pressure, can be better carry out the mangle and handle, the effect is better.)

1. The dyeing and finishing singeing, desizing, boiling and bleaching integrated production device is characterized by comprising a singeing machine (19), wherein an auxiliary agent applying machine (20) matched with the singeing machine is arranged on one side of the singeing machine (19), a material guide frame (21) is arranged on one side, far away from the singeing machine (19), of the material guide frame (21), a guide belt transmission type cold reactor device (18) matched with the auxiliary agent applying machine is arranged on one side, far away from the auxiliary agent applying machine (20), of the transmission type cold reactor device (18), a first desizing machine (22) is arranged on one side, far away from the guide belt transmission type cold reactor device (18), of the first desizing machine (22), an oxygen bleaching frame (23) is arranged on one side, far away from the first desizing machine (22), of the oxygen bleaching frame (23), a hot water tank (24) matched with the oxygen bleaching auxiliary agent frame (25) matched with the oxygen bleaching frame is arranged, oxygen is floated auxiliary agent frame (25) and is kept away from one side that oxygen was floated frame (23) is equipped with bleaching frame (26), bleaching frame (26) are kept away from one side that oxygen was floated auxiliary agent frame (25) is equipped with rinsing frame (27), the top of rinsing frame (27) is equipped with open width rinsing machine (28), open width rinsing machine (28) are kept away from one side of rinsing frame (27) is equipped with rather than matched with drying-machine (29), drying-machine (29) are kept away from one side of rinsing machine (31) is equipped with out work or material rest (30).

2. The dyeing and finishing singeing, boiling and bleaching integrated production device as claimed in claim 1, wherein the conduction band transmission type cold-stacking device (18) comprises a support frame (1), a kinetic energy box (2) matched with the support frame (1) is arranged at the bottom end of the support frame (1), rolling frames (3) are symmetrically arranged at the top end of the support frame (1), a conduction band (4) matched with the kinetic energy box (2) is arranged inside the rolling frame (3), a function frame (5) matched with the kinetic energy box (2) is arranged at the middle position of the top end of the support frame (1), an adjusting motor (6) matched with the support frame (1) is arranged at the top end of the function frame (5), an adjusting groove (7) is arranged at the top of the function frame (5), sliding grooves (8) matched with the function frame are arranged on two sides inside the function frame (5), adjusting seats (9) are arranged between every two function frames (5), cold-stack rolling press belts (10) matched with the adjusting seats (9) are arranged below the adjusting seats (9), and kinetic energy connecting frames (11) are arranged between the cold-stack rolling press belts (10) and the adjusting seats (9).

3. The dyeing and finishing singeing is moved back and is boiled and float integration apparatus for producing of claim 2, characterized in that, the bilateral symmetry of adjusting seat (9) is equipped with rather than matched with cooperation pole (12), cooperation pole (12) keep away from one pot head of adjusting seat (9) is equipped with rather than matched with adjusting collar (13), adjusting collar (13) with be equipped with between spout (8) link block (14), link block (14) with be equipped with cooperation axle (15) between adjusting collar (13).

4. The dyeing and finishing singeing, boiling and bleaching integrated production device as claimed in claim 2, wherein an adjusting connecting rod (16) matched with said adjusting groove (7) is arranged at the middle position of both sides of said adjusting seat (9), and a hydraulic telescopic rod (17) is arranged between said adjusting connecting rod (16) and said adjusting motor (6).

5. The dyeing and finishing singeing, boiling and bleaching integrated production device as claimed in claim 1, wherein a plurality of rinsing machines (31) matched with the rinsing machines are arranged at the bottom of the rinsing rack (27), and a guide rack (32) matched with the rinsing machines is arranged at one side of the top end of the rinsing rack (27).

6. The dyeing and finishing singeing, desizing, boiling and bleaching integrated production device as claimed in claim 1, wherein a fluffy frame (33) matched with said oxygen bleaching aid frame (25) is arranged inside said bleaching frame (26), a cloth guide frame (34) matched with said fluffy frame is arranged on one side of said fluffy frame (33), a second desizing machine (35) matched with said cloth guide frame (34) is arranged on the top end of said cloth guide frame (34), and a steam box (36) matched with said second desizing machine (35) is arranged on one side of said cloth guide frame (34) away from said fluffy frame (33).

7. A method for the dyeing and finishing singeing, desizing, scouring and bleaching integrated production device, which is characterized by being used for the dyeing and finishing singeing, desizing, scouring and bleaching integrated production device of claim 1, and comprising the following steps:

the method comprises the following steps: the grey cloth is subjected to the procedures of inspection, cloth turning, batching, blank preparation, end sewing and the like, and then is put into a singeing machine (19) to begin singeing processing;

step two: after the fluff on the cloth surface is removed by a singeing machine (19), the grey cloth is introduced into an auxiliary agent applying machine (20) for dyeing, mixing and padding;

step three: after the blank cloth is dyed and mixed, the structure of the blank cloth is rapidly adjusted compared with that of the guide belt type transmission type cold reactor device (18), and then the blank cloth is introduced into the guide belt type transmission type cold reactor device (18) through moving a cloth dropping frame;

step four: stacking the grey cloth by using a conduction band transmission type cold reactor device (18), and stacking the grey cloth in an open-width stacking state for 2 hours after rolling the material by using a long-distance conduction band (4) of the conduction band transmission type cold reactor device (18);

step five: after cold batch treatment, the grey cloth enters a prewashing process and is subjected to a pre-desizing process;

step six: after the desizing process is finished, performing an enzyme-oxygen one-bath scouring process;

step seven: after steaming is finished, a rinsing treatment process is carried out;

step eight: and finishing the pretreatment desizing, boiling and bleaching process through scutching, drying and cropping after bleaching.

8. The method for the dyeing and finishing singeing, scouring and bleaching integrated production device as claimed in claim 1, wherein the method for using the conduction band transmission type cold-stacking device (18) in the third step comprises the following steps:

introducing the treated gray cloth between a cold-pad-batch rolling press belt (10) and a guide belt (4);

after the gray cloth is introduced, the whole adjusting seat (9) is controlled to move up and down through the hydraulic connection effect of the adjusting motor (6) and the adjusting connecting rod (16) according to the difference of the required rolling depth and pressure of the gray cloth, and the connecting slide block (14) prevents movement deviation to adjust the rolling depth and pressure;

after the depth and the pressure are adjusted, the adjusting seat (9) can rotate in a certain range by taking the adjusting connecting rod (16) as an axis according to rolling requirements, and the adjusting rod and the adjusting sleeve (13) rotate in a matched manner by an elastic telescopic structure;

after the auxiliary agent is absorbed into the fiber, the equipment is introduced into the next procedure to complete the cold batch treatment.

9. The method of claim 1, wherein the scouring and bleaching process in the sixth step comprises the following steps: and (3) introducing a soaking-rolling and high liquid feeding rolling device, padding the enzyme oxygen-bath auxiliary agent, then introducing the padding enzyme oxygen-bath auxiliary agent into a steaming crawler box, and steaming at the process temperature of 100 ℃ for 60 minutes to fully expand the fiber and the pulp, thereby creating the optimal condition for the subsequent rinsing process.

10. The method of claim 1, wherein the rinsing process in the seventh step comprises the steps of: the rinsing section is divided into an upper layer and a lower layer, two processes can be selected, the upper layer is a tight open width high-efficiency rinsing and is suitable for rinsing high-count high-density heavy fabrics such as cotton, tencel and the like, and the lower layer is a loose rope-shaped rinsing and is suitable for rinsing light and thin products such as rayon, tencel, crepe and the like.

Technical Field

The invention relates to the field of printing and dyeing, in particular to a dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process.

Background

According to different raw materials, different yarn types, different fabric weave structures and different printing and dyeing requirements in the printing and dyeing industry, the process flow is not a completely fixed mode, such as chemical fiber textile printing and dyeing, wool textile printing and dyeing, reeling weaving and dyeing and finishing in the silk industry, the difference is quite large, even basically, reference cannot be made between the two, most processes are independently and separately carried out in the printing and dyeing process, therefore, different operation effects are easy to generate for the gray cloth with the same specification and the printing and dyeing requirements, in addition, the desizing and cold-batch processes are particularly important in the printing and dyeing process, the existing equipment is difficult to integrally complete printing and dyeing, the multiple desizing treatment cannot be carried out, the final forming effect of the gray cloth is not ideal, most cold-batch equipment is of a cylindrical roller structure, the tiling area is small, and the depth and the pressure are difficult to adjust during rolling, and the roller cannot be adjusted.

An effective solution to the problems in the related art has not been proposed yet.

Disclosure of Invention

Aiming at the problems in the related art, the invention provides a dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process, so as to overcome the technical problems in the prior related art.

Therefore, the invention adopts the following specific technical scheme:

according to one aspect of the invention, a dyeing and finishing, singeing, boiling and bleaching integrated production device is provided, which comprises a singeing machine, wherein an auxiliary application machine matched with the singeing machine is arranged on one side of the singeing machine, a material guide frame is arranged on one side of the auxiliary application machine, a guide belt transmission type cold reactor device matched with the material guide frame is arranged on one side of the material guide frame away from the auxiliary application machine, a first desizing machine is arranged on one side of the guide belt transmission type cold reactor device away from the material guide frame, an oxygen bleaching frame is arranged on one side of the first desizing machine away from the guide belt transmission type cold reactor device, a hot water tank matched with the oxygen bleaching frame is arranged inside the oxygen bleaching frame, an oxygen bleaching auxiliary frame matched with the oxygen bleaching frame is arranged on one side of the oxygen bleaching frame away from the first desizing machine, a bleaching frame is arranged on one side of the oxygen bleaching frame away from the oxygen bleaching frame, and a rinsing auxiliary frame is arranged on one side of the bleaching frame, the top of rinsing frame is equipped with the open width rinsing machine, the open width rinsing machine is kept away from one side of rinsing frame is equipped with rather than matched with drying-machine, the drying-machine is kept away from one side of rinsing machine is equipped with out the work or material rest.

Furthermore, the conduction band transmission type cold batch device comprises a support frame, a kinetic energy box matched with the support frame is arranged at the bottom end of the support frame, a rolling frame is symmetrically arranged at the top end of the support frame, a conduction band matched with the kinetic energy box is arranged in the rolling frame, a function frame matched with the kinetic energy box is arranged at the middle position of the top end of the support frame, an adjusting motor matched with the support frame is arranged at the top end of the function frame, an adjusting groove is arranged at the top of the function frame, sliding grooves matched with the sliding grooves are formed in two sides of the interior of the function frame, an adjusting seat is arranged between every two function frames, a cold batch rolling press belt matched with the adjusting seat is arranged below the adjusting seat, and a kinetic energy connecting frame is arranged between the cold batch rolling press belt and the adjusting seat.

Furthermore, the bilateral symmetry of adjusting the seat is equipped with rather than matched with cooperation pole, cooperation pole is kept away from one pot head of adjusting the seat is equipped with rather than matched with adjusting collar, adjusting collar with be equipped with link block between the spout, link block with be equipped with the cooperation axle between the adjusting collar.

Furthermore, the middle positions of the two sides of the adjusting seat are provided with adjusting connecting rods matched with the adjusting grooves, and hydraulic telescopic rods are arranged between the adjusting connecting rods and the adjusting motor.

Furthermore, the bottom of the rinsing frame is provided with a plurality of rinsing machines matched with the rinsing frame, and one side of the top end of the rinsing frame is provided with a guide frame matched with the rinsing frame.

Furthermore, a fluffy frame matched with the oxygen bleaching auxiliary agent frame is arranged in the bleaching frame, a cloth guide frame matched with the fluffy frame is arranged on one side of the fluffy frame, a second desizing machine matched with the cloth guide frame is arranged at the top end of the cloth guide frame, and a steam box matched with the second desizing machine is arranged on one side, away from the fluffy frame, of the cloth guide frame.

According to another aspect of the invention, a method for a dyeing and finishing singeing, scouring and bleaching integrated production device is provided, which is characterized by comprising the following steps:

the method comprises the following steps: the grey cloth is subjected to the procedures of inspection, cloth turning, batching, blank preparation, end sewing and the like, and then is put into a singeing machine to begin singeing processing;

step two: after the fluff on the cloth surface is removed by a singeing machine, the grey cloth is introduced into an auxiliary agent applying machine for dyeing, mixing and padding;

step three: after the blank cloth is dyed and mixed, the structure of the blank cloth is rapidly adjusted compared with that of a guide belt type transmission cold reactor device, and then the blank cloth is introduced into the guide belt type transmission cold reactor device through moving a cloth dropping frame;

step four: stacking the grey cloth by using a conduction band transmission type cold reactor device, and stacking the grey cloth in an open-width stacking state for reaction hours after rolling the material by using a long-distance conduction band of the conduction band transmission type cold reactor device;

step five: after cold batch treatment, the grey cloth enters a prewashing process and is subjected to a pre-desizing process;

step six: after the desizing process is finished, performing an enzyme-oxygen one-bath scouring process;

step seven: after steaming is finished, a rinsing treatment process is carried out;

step eight: and finishing the pretreatment desizing, boiling and bleaching process through scutching, drying and cropping after bleaching.

Further, the method for using the conduction band transmission type cold stack device in the third step comprises the following steps:

introducing the treated gray cloth between a cold-pad-batch rolling press belt and a guide belt;

after the gray cloth is introduced, according to the difference of the required rolling depth and pressure of the gray cloth, the whole adjusting seat is controlled to move up and down by adjusting the hydraulic connection effect of the motor and the adjusting connecting rod, and the connecting slide block prevents the movement deviation so as to adjust the rolling depth and pressure;

after the depth and the pressure are adjusted, the adjusting seat can rotate in a certain range by taking the adjusting connecting rod as an axis according to rolling requirements, and the adjusting rod and the adjusting sleeve rotate in a matched manner by an elastic telescopic structure;

after the adjustment of the instrument is finished, the equipment operates to roll the gray cloth, and after the rolling is finished once, the gray cloth is enabled to continue rotating on the cold-stack rolling belt for 2 hours so as to prevent the auxiliary agent on the gray cloth which is just rolled from depositing and permeating downwards to cause the color pattern caused by the inconsistent wool effect of the semi-finished product.

After the auxiliary agent is absorbed into the fiber, the equipment is introduced into the next procedure to complete the cold batch treatment.

Further, the boiling and bleaching process in the sixth step comprises the following steps: and (3) introducing a soaking-rolling and high liquid feeding rolling device, padding the enzyme oxygen-bath auxiliary agent, then introducing the padding enzyme oxygen-bath auxiliary agent into a steaming crawler box, and steaming at the process temperature of 100 ℃ for 60 minutes to fully expand the fiber and the pulp, thereby creating the optimal condition for the subsequent rinsing process.

Further, the rinsing process in the seventh step comprises the following steps: the rinsing section is divided into an upper layer and a lower layer, two processes can be selected, the upper layer is a tight open width high-efficiency rinsing and is suitable for rinsing high-count high-density heavy fabrics such as cotton, tencel and the like, and the lower layer is a loose rope-shaped rinsing and is suitable for rinsing light and thin products such as rayon, tencel, crepe and the like.

The invention has the beneficial effects that: the effectual equipment of having guaranteed can realize a lot of desizing and handle, utilize desizing and boiling-off many times, the fibrous impurity of getting rid of that can be better (natural impurity, artificial impurity), improve fabric processing property, especially, the wettability can, and boiling-off many times can reach better mao imitate uniformity and improve the rate of coloring of dyeing, meanwhile, the equipment still possesses the regulation adaptability of cold-batch processing, equipment can be through the adjustment of having the structure certainly, make more nimble in cold-batch processing procedure, utilize long distance large tracts of land to mangle, and the adjustment of mangle pressure, can be better carry out the mangle liquid processing, the effect is better, singeing cropping process has been saved, independent cold-batch process has been saved, the process of bleaching is saved. The problem of in traditional segmentation production the inconsistent, the front and back section difference of coloring that causes of the interior outer roll time difference of cold heap book and the volume of taking liquid nonconformity is solved, traditional segmentation production needs 10 operative employee, and intensity of work is great, and even quick-witted production only needs 5 operative employee, reduces half the labour, and intensity of labour is very light, and the space of advance cropping has been saved to equipment, has saved the space that the cold heap was piled, and improves site environment health greatly.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

FIG. 1 is a schematic structural diagram of a dyeing and finishing singeing, scouring and bleaching integrated production device according to an embodiment of the invention;

FIG. 2 is a schematic structural diagram of a conduction band transmission type cold reactor device of a dyeing and finishing singeing, desizing, boiling and bleaching integrated production device according to an embodiment of the invention;

FIG. 3 is a schematic flow chart of a process of a dyeing and finishing singeing, desizing, scouring and bleaching integrated production device according to an embodiment of the invention;

fig. 4 is a second schematic flow chart of the process of the dyeing and finishing singeing, scouring and bleaching integrated production device according to the embodiment of the invention.

In the figure:

1. a support frame; 2. a kinetic energy box; 3. rolling and pressing the frame; 4. a conduction band; 5. a functional rack; 6. adjusting the motor; 7. an adjustment groove; 8. a chute; 9. an adjusting seat; 10. cold-stacking and pressing the belt; 11. a kinetic energy connecting frame; 12. a mating rod; 13. an adjusting sleeve; 14. connecting the sliding block; 15. a mating shaft; 16. adjusting the connecting rod; 17. a hydraulic telescopic rod; 18. a conduction band transmission type cold reactor device; 19. a singeing machine; 20. an auxiliary agent applicator; 21. a material guide frame; 22. a first desizing machine; 23. an oxygen bleaching frame; 24. a hot water tank; 25. an oxygen bleaching auxiliary agent rack; 26. a bleaching frame; 27. a rinsing rack; 28. an open width washing machine; 29. a dryer; 30. a discharging frame; 31. a rinsing machine; 32. a guide frame; 33. fluffing frames; 34. a cloth guide frame; 35. a second desizing machine; 36. and (5) steaming the box.

Detailed Description

For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the invention, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.

According to the embodiment of the invention, a dyeing and finishing singeing, desizing, boiling and bleaching integrated production device and process are provided.