阅读说明：本技术 超声波真空浓缩设备 (Ultrasonic vacuum concentration equipment ) 是由 罗文锋 于 2020-06-15 设计创作，主要内容包括：本发明涉及食品原料加工技术领域,尤其为超声波真空浓缩设备,包括真空锅装置、配料桶装置、冷凝器结构和真空锅控制结构,真空锅装置的底端面连通有呈上下设置的进液管和出液管,所述进液管另一端和出液管另一端分别与配料桶装置的外侧面上端和底端连通,所述进液管的外侧安装有进液气动球阀,所述出液管的外侧安装有呈左右设置的出液气动球阀和配料水泵,所述真空锅装置的顶端连通有冷却连接管,所述冷却连接管的另一端与冷凝器结构连通,所述冷却连接管的外侧安装有真空破坏阀,本发明中,通过设置的真空锅装置和配料桶装置等,使得该装置和常规浸糖浓缩设备相比,在同样浓度糖液渗透时间缩短95％,而且具有较好的杀菌效果。(The invention relates to the technical field of food raw material processing, in particular to ultrasonic vacuum concentration equipment, which comprises a vacuum pan device, a batching barrel device, a condenser structure and a vacuum pan control structure, wherein the bottom end surface of the vacuum pan device is communicated with a liquid inlet pipe and a liquid outlet pipe which are arranged up and down, the other ends of the liquid inlet pipe and the liquid outlet pipe are respectively communicated with the upper end and the bottom end of the outer side surface of the batching barrel device, the outer side of the liquid inlet pipe is provided with a liquid inlet pneumatic ball valve, the outer side of the liquid outlet pipe is provided with a liquid outlet pneumatic ball valve and a batching water pump which are arranged left and right, the top end of the vacuum pan device is communicated with a cooling connecting pipe, the other end of the cooling connecting pipe is communicated with the condenser structure, the outer side of the cooling connecting pipe is provided with a vacuum breaking valve, and the invention is compared, the permeation time of the sugar solution with the same concentration is shortened by 95 percent, and the sterilizing effect is better.)

1. Ultrasonic vacuum concentration equipment, including vacuum pan device (1), batching bucket device (2), condenser structure (3) and vacuum pan control structure (4), its characterized in that: vacuum pan control structure (4) are installed in the outside of vacuum pan device (1), the bottom face intercommunication of vacuum pan device (1) has feed liquor pipe (5) and drain pipe (6) that set up about being, feed liquor pipe (5) other end and drain pipe (6) other end respectively with the lateral surface upper end and the bottom intercommunication of batching bucket device (2), feed liquor pneumatic ball valve (7) are installed in the outside of feed liquor pipe (5), play liquid pneumatic ball valve (8) and batching water pump (9) that set up about being are installed in the outside of drain pipe (6), the top intercommunication of vacuum pan device (1) has cooling connecting pipe (10), the other end and condenser structure (3) intercommunication of cooling connecting pipe (10), vacuum destruction valve (11) are installed in the outside of cooling connecting pipe (10).

2. The ultrasonic vacuum concentration apparatus of claim 1, wherein: the vacuum pan device (1) comprises a pan body (101) and a pan cover (102), wherein the bottom end face of the pan body (101) is uniformly and fixedly connected with supporting legs (103), the bottom end face of the pan body (101) is uniformly provided with an ultrasonic generator (104), a heating pipe (105) is installed on the inner side of the pan body (101), and the top end of the pan body (101) is provided with the pan cover (102).

3. The ultrasonic vacuum concentration apparatus of claim 1, wherein: batching bucket device (2) are fought (202) including staving (201) and batching, the top intercommunication of staving (201) has push pipe (203), batching bucket pneumatic ball valve (204) are installed in the outside of push pipe (203), batching is fought (202) is installed to the inboard of staving (201), filter screen (205) are installed to the inboard of batching fill (202), the even fixedly connected with support frame (206) in bottom of staving (201).

4. The ultrasonic vacuum concentration apparatus of claim 1, wherein: the condenser structure (3) comprises a cooling pipe (301), a water pool (302), a cooling tank (303) and a gas-water separation tank (304), the inner side of the cooling box (303) is fixedly connected with a support rod (305), the inner side of the cooling box (303) is fixedly connected with a cooling pipe (301), one end of the cooling pipe (301) is communicated with the cooling connecting pipe (10), the other end of the cooling pipe (301) is communicated with the separating tank connecting pipe (306), and the other end of the separating tank connecting pipe (306) is communicated with the gas-water separating tank (304), the bottom end of the gas-water separation tank (304) is fixedly connected with a supporting column (307), the other end of the gas-water separation tank (304) is communicated with a gas pipe (308) and a water outlet pipe (309) which are arranged up and down, the other end of the air pipe (308) is communicated with a vacuum pump (310), and the other end of the water outlet pipe (309) is communicated with a water drain valve (311).

5. The ultrasonic vacuum concentration apparatus of claim 4, wherein: the cooling pipe (301) is arranged in a shape of a Chinese character 'hui', and two sides of the cooling pipe (301) are fixedly connected with the cooling box (303).

6. The ultrasonic vacuum concentration apparatus of claim 4, wherein: one end of the water tank (302) is communicated with a water discharge pipe (313), a water cooling pipe (314) is fixedly connected to the inner side of the cooling box (303), the other end of the water cooling pipe (314) is located on the inner side of the water tank (302), a cooling water pump (315) is installed on the outer side of the water cooling pipe (314), and spray heads (316) are uniformly and fixedly connected to the outer side of the water cooling pipe (314).

7. The ultrasonic vacuum concentration apparatus of claim 4, wherein: vacuum pan control structure (4) include motor (401), transfer line (402) and cylinder (403), install on vacuum pan device (1) body and be fixed plate (404) and motor cabinet (405) that set up from top to bottom, motor (401) are installed on the top of motor cabinet (405), terminal fixedly connected with transfer line (402) of the main shaft of motor (401), bearing (406) are installed to the inboard of fixed plate (404), the inboard and transfer line (402) fixed connection of bearing (406), the top fixedly connected with roof (407) of transfer line (402), inboard fixedly connected with cylinder (403) of roof (407), and the other end fixedly connected with pot cover (102) of cylinder (403).

8. The ultrasonic vacuum concentration apparatus of claim 4, wherein: the ventilation hole is opened to the inboard of cooler bin (303), and support fixedly connected with fan (312) is passed through to the inboard in ventilation hole.

Technical Field

The invention relates to the technical field of food raw material processing, in particular to ultrasonic vacuum concentration equipment.

Background

The vacuum concentration device is provided with a concentration tank, a vacuum pump and a condenser, liquid materials are pumped into the concentration tank through a thick slurry pump, the concentration tank is a sealed heating tank, the liquid materials are boiled at the temperature of 80 ℃ under the suction of the vacuum pump, secondary steam is separated from the materials, the vacuum concentration is under the induction of the secondary steam and the high vacuum suction of the separator, the concentrated materials and the secondary steam enter the separator at a higher speed along the tangential direction, the vacuum technology preserves the nutrient components and the fragrance of raw materials, and therefore, the demand on ultrasonic vacuum concentration equipment is increasing day by day.

Most of vacuum concentration equipment in the market at present need spend more time when the sugar solution with the same concentration permeates to lead to when actual production uses, actual production efficiency is lower, is unfavorable for carrying out large-scale using widely, and some vacuum concentration equipment can lead to the sugar solution to take place the brown stain when actual production, have seriously influenced product quality etc. consequently, propose ultrasonic wave vacuum concentration equipment to above-mentioned problem.

Disclosure of Invention

The present invention is directed to an ultrasonic vacuum concentration apparatus to solve the above problems of the prior art.

In order to achieve the purpose, the invention provides the following technical scheme:

ultrasonic wave vacuum concentration equipment, including vacuum pan device, batching bucket device, condenser structure and vacuum pan control structure, vacuum pan control structure is installed in the outside of vacuum pan device, the bottom face intercommunication of vacuum pan device has feed liquor pipe and the drain pipe that sets up about being, the feed liquor pipe other end and the drain pipe other end respectively with the lateral surface upper end and the bottom intercommunication of batching bucket device, the pneumatic ball valve of feed liquor is installed in the outside of feed liquor pipe, the play liquid pneumatic ball valve and the batching water pump that set up about being are installed in the outside of drain pipe, the top intercommunication of vacuum pan device has the cooling connecting pipe, the other end and the condenser structure intercommunication of cooling connecting pipe, the vacuum destruction valve is installed in the outside of cooling connecting pipe.

Preferably, the vacuum pot device includes the pot body and pot cover, the even fixedly connected with supporting leg of bottom face of the pot body, the even supersonic generator of installing of bottom face of the pot body, the heating pipe is installed to the inboard of the pot body, the top of the pot body is equipped with the pot cover.

Preferably, the batching bucket device includes that staving and batching are fought, the top intercommunication of staving has the push pipe, the pneumatic ball valve of batching bucket is installed in the outside of push pipe, the batching is fought is installed to the inboard of staving, the filter screen is installed to the inboard of batching fill, the even fixedly connected with support frame in bottom of staving.

Preferably, the condenser structure includes cooling tube, pond, cooler bin and gas-water separation tank, the inboard fixedly connected with bracing piece of cooler bin, the inboard fixedly connected with cooling tube of cooler bin, and the one end and the cooling connecting pipe intercommunication of cooling tube, the other end intercommunication of cooling tube has the knockout drum connecting pipe, and the other end and the gas-water separation tank intercommunication of knockout drum connecting pipe, the bottom fixedly connected with support column of gas-water separation tank, the other end intercommunication of gas-water separation tank has trachea and the outlet pipe that sets up about being, tracheal other end intercommunication has the vacuum pump, the other end intercommunication of outlet pipe has the valve that drains.

Preferably, the cooling pipe is arranged in a shape of a square-circle, and both sides of the cooling pipe are fixedly connected with the cooling box.

Preferably, the ventilation hole is formed in the inner side of the cooling box, and the fan is fixedly connected to the inner side of the ventilation hole through a support.

Preferably, one end of the water tank is communicated with a water discharge pipe, a water cooling pipe is fixedly connected to the inner side of the cooling box, the other end of the water cooling pipe is located on the inner side of the water tank, a cooling water pump is installed on the outer side of the water cooling pipe, and spray heads are fixedly connected to the outer side of the water cooling pipe uniformly.

Preferably, the vacuum pan control structure includes motor, transfer line and cylinder, install fixed plate and the motor cabinet that is setting from top to bottom on the vacuum pan device body, the motor is installed on the top of motor cabinet, the terminal fixedly connected with transfer line of main shaft of motor, the bearing is installed to the inboard of fixed plate, the inboard and the transfer line fixed connection of bearing, the top fixedly connected with roof of transfer line, the inboard fixedly connected with cylinder of roof, and the other end fixedly connected with pot cover of cylinder.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the vacuum pot device, the dosing barrel device and the like are arranged, so that compared with the conventional sugar soaking and concentrating equipment, the sugar solution permeation time of the device is shortened by 95% at the same concentration, and the device has a better sterilization effect;

2. according to the invention, the condenser structure is arranged, so that the cooling effect is effectively improved, the sugar soaking and concentration quality can be better ensured, and the browning can be effectively prevented;

3. according to the invention, through the arrangement of the vacuum pan control structure, on the premise of ensuring a better use effect, the automation degree is effectively improved, the labor is effectively saved, and the working efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a schematic view of the overall structure of the vacuum pan device according to the present invention;

FIG. 4 is a schematic view of the overall structure of the dispensing barrel assembly of the present invention;

FIG. 5 is a schematic view of the overall structure of the condenser of the present invention;

FIG. 6 is a schematic view of the overall structure of the vacuum pan control structure of the present invention.

In the figure: 1-vacuum pan device, 101-pan body, 102-pan cover, 103-supporting leg, 104-ultrasonic generator, 105-heating tube, 2-proportioning barrel device, 201-barrel body, 202-proportioning hopper, 203-top tube, 204-proportioning barrel pneumatic ball valve, 205-filter screen, 206-supporting frame, 3-condenser structure, 301-cooling water tube, 302-water pool, 303-cooling box, 304-gas-water separation tank, 305-supporting rod, 306-separating tank connecting tube, 307-supporting column, 308-gas tube, 309-water outlet tube, 310-vacuum pump, 311-water drain valve, 312-fan, 313-water drain tube, 314-water cooling tube, 315-cooling water pump, 316-spray head, 4-vacuum pan control structure, etc, 401-motor, 402-driving rod, 403-cylinder, 404-fixing plate, 405-motor base, 406-bearing, 407-top plate, 5-liquid inlet pipe, 6-liquid outlet pipe, 7-liquid inlet pneumatic ball valve, 8-liquid outlet pneumatic ball valve, 9-proportioning water pump, 10-cooling connecting pipe and 11-vacuum breaking valve.

Detailed Description