Track fastener for steel sleeper of mountain track traffic and use method thereof

文档序号:1153156 发布日期:2020-09-15 浏览:22次 中文

阅读说明:本技术 一种山地轨道交通的钢枕用轨道扣件及其使用方法 (Track fastener for steel sleeper of mountain track traffic and use method thereof ) 是由 田春香 陶波 张小兵 刘名君 宋川 韩义涛 杨灶鑫 陈贵 廖忠棋 潘自立 李粮余 于 2020-06-23 设计创作,主要内容包括:本发明公开了一种山地轨道交通的钢枕用轨道扣件及其使用方法,轨道扣件包括T型螺栓、弹条、铁座、绝缘轨距块和轨下垫板,其中:所述铁座四周焊接于钢枕上,所述轨下垫板铺设在钢枕上;所述绝缘轨距块一端放置于钢轨与铁座之间,另一端放置于钢轨轨面;所述弹条一端放置于铁座上,另一端放置于绝缘轨距块上;所述T型螺栓头端与铁座的仿形槽配合固定,另一端穿过弹条中肢,并通过螺母进行紧固。与现有技术相比,本发明的积极效果是:本发明能很好地与钢枕实现共同作用,充分利用钢枕运输、安装的便利性。同时本发明的山地轨道交通的钢枕用轨道扣件能为轨道提供足够的绝缘性能、大扣压力、大轨距调整和一定的调高量,能有效保证轨道运行安全。(The invention discloses a rail fastener for a steel sleeper of mountain rail transit and a use method thereof, wherein the rail fastener comprises a T-shaped bolt, an elastic strip, an iron seat, an insulating gauge block and a rail lower base plate, wherein: the periphery of the iron seat is welded on the steel sleeper, and the lower backing plate of the rail is laid on the steel sleeper; one end of the insulating gauge block is placed between the steel rail and the iron base, and the other end of the insulating gauge block is placed on the rail surface of the steel rail; one end of the elastic strip is placed on the iron base, and the other end of the elastic strip is placed on the insulating gauge block; the head end of the T-shaped bolt is matched and fixed with the profiling groove of the iron base, and the other end of the T-shaped bolt penetrates through the middle limb of the elastic strip and is fastened through the nut. Compared with the prior art, the invention has the following positive effects: the invention can well realize the coaction with the steel sleeper and fully utilize the convenience of the transportation and the installation of the steel sleeper. Meanwhile, the rail fastener for the steel sleeper of the mountain rail transit can provide enough insulation performance, large fastening pressure, large gauge adjustment and a certain height adjustment amount for the rail, and can effectively ensure the running safety of the rail.)

1. The utility model provides a mountain region track traffic's track fastener for steel sleeper which characterized in that: including T type bolt, bullet strip, iron stand, insulating gauge block and rail backing plate down, wherein: the steel sleeper is characterized in that a channel for mounting a T-shaped bolt is arranged on the side surface of the iron seat, a groove shoulder is arranged in the middle of the iron seat, an imitated groove is arranged close to the inner side of the iron seat, the periphery of the iron seat is welded on the steel sleeper, a lower rail backing plate is laid on the steel sleeper, and a steel rail is arranged on the lower rail backing plate; one end of the insulating gauge block is placed between the steel rail and the iron base, and the other end of the insulating gauge block is placed on the rail surface of the steel rail; one end of the elastic strip is placed on the iron base, and the other end of the elastic strip is placed on the insulating gauge block; the head end of the T-shaped bolt is matched and fixed with the profiling groove of the iron base, and the other end of the T-shaped bolt penetrates through the middle limb of the elastic strip and is fastened through the nut.

2. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: a heightening base plate is arranged between the under-rail base plate and the steel sleeper, and clamping grooves matched with the iron base are formed in two sides of the heightening base plate.

3. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: and clamping grooves matched with the iron seat are formed in two sides of the rail lower backing plate.

4. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: an arc-shaped groove for placing the elastic strip is arranged on the iron seat.

5. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: the overall shape of the T-shaped bolt is T-shaped; the upper head part is rectangular, after a section of height is ensured, the upper head part begins to deform and converge into a circle, and the convergent root part is provided with a chamfer; the diameter of the round part is 22mm, and the diameter of the polish rod part is 22 mm; the upper part is a triangular thread of M24.

6. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: the periphery of the bottom surface of the iron seat is chamfered, and a bearing platform is arranged in the middle of the bottom surface of the iron seat.

7. The rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 1, wherein: the nut is a loose nut, is made of low-alloy high-strength steel and has the function of a washer.

8. A use method of a rail fastener for a steel sleeper of mountain rail transit is characterized by comprising the following steps: when the steel sleeper is installed, the periphery of the iron seat and the steel sleeper are welded into a whole, then the lower rail backing plate is laid on the steel sleeper, and the steel rail is placed on the lower rail backing plate; one end of an insulating gauge block is placed between the steel rail and the iron base, the other end of the insulating gauge block is placed on the rail surface of the steel rail, one end of the elastic strip is placed in the arc-shaped groove of the iron base, and the other end of the elastic strip is placed on the insulating gauge block; and finally, the head end of the T-shaped bolt is matched and fixed with the profiling groove of the iron base, the other end of the T-shaped bolt penetrates through the middle limb of the elastic strip and is fastened by a loose nut to complete the installation of the fastener.

9. The use method of the rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 8, wherein: the track gauge adjusting method of the track fastener comprises the following steps:

(1) the width of the elastic strip is increased by designing the existing three radiuses and length dimensions of the W-shaped elastic strip;

(2) through setting up the insulating gauge block thickness of different specifications, change the insulating gauge block of different specifications according to the roll adjustment volume of actual need when roll adjustment.

10. The use method of the rail fastener for the steel sleeper of the mountain rail transit as claimed in claim 8, wherein: when the steel rail needs the height adjustment amount of 1-10 mm, the height adjustment is realized by adopting a height adjustment base plate.

Technical Field

The invention relates to a rail fastener for a steel sleeper of mountain rail transit and a using method thereof.

Background

Due to the limitation of terrain and environmental protection, the tourism traffic development in mountainous areas is seriously lagged, the mileage of railways and high-grade highways is short, the density of road networks is low, branch airports and routes are few, and the requirements of tourism development and resident traffic travel are difficult to meet. The traffic inconvenience becomes the main reason restricting the economic development of mountainous areas and is the biggest bottleneck limiting the conversion of the advantages of the enriched tourism resources into the advantages of industry and economy. Mountainous and hilly areas are poor in economy, the track construction investment is limited, and meanwhile, basic traffic is inconvenient and unsuitable for the current track construction mode. A new type of rail transit mode, mountain rail transit, has come into force. In order to fill the gap of the rail fastener for the standard rail transit steel sleeper in China, a new rail fastener form is urgently needed to be designed in combination with foreign application cases.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention provides a rail fastener for steel sleepers of mountain rail transit and a using method thereof, aiming at realizing the reliability of the rail fastener for the steel sleeper section of the mountain rail transit and filling the blank of the rail fastener for the steel sleepers of the standard rail transit in China.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a mountain region track traffic's track fastener for steel sleeper, includes T type bolt, bullet strip, iron stand, insulating gauge block and rail lower bolster, wherein: the steel sleeper is characterized in that a channel for mounting a T-shaped bolt is arranged on the side surface of the iron seat, a groove shoulder is arranged in the middle of the iron seat, an imitated groove is arranged close to the inner side of the iron seat, the periphery of the iron seat is welded on the steel sleeper, a lower rail backing plate is laid on the steel sleeper, and a steel rail is arranged on the lower rail backing plate; one end of the insulating gauge block is placed between the steel rail and the iron base, and the other end of the insulating gauge block is placed on the rail surface of the steel rail; one end of the elastic strip is placed on the iron base, and the other end of the elastic strip is placed on the insulating gauge block; the head end of the T-shaped bolt is matched and fixed with the profiling groove of the iron base, and the other end of the T-shaped bolt penetrates through the middle limb of the elastic strip and is fastened through the nut.

The invention also provides a use method of the rail fastener for the steel sleeper of the mountain rail transit, when in installation, the periphery of the iron seat and the steel sleeper are welded into a whole, then the lower rail backing plate is laid on the steel sleeper, and the steel rail is placed on the lower rail backing plate; one end of an insulating gauge block is placed between the steel rail and the iron base, the other end of the insulating gauge block is placed on the rail surface of the steel rail, one end of the elastic strip is placed in the arc-shaped groove of the iron base, and the other end of the elastic strip is placed on the insulating gauge block; and finally, the head end of the T-shaped bolt is matched and fixed with the profiling groove of the iron base, the other end of the T-shaped bolt penetrates through the middle limb of the elastic strip and is fastened by a loose nut to complete the installation of the fastener.

Compared with the prior art, the invention has the following positive effects:

the rail fastener for the steel sleeper of the mountain rail transit and the use method thereof can well realize the coaction with the steel sleeper and make full use of the convenience of transportation and installation of the steel sleeper. Meanwhile, the rail fastener for the steel sleeper of the mountain rail transit can provide enough insulation performance, large fastening pressure, large gauge adjustment and a certain height adjustment amount for the rail, and can effectively ensure the running safety of the rail.

Drawings

The invention will now be described, by way of example, with reference to the accompanying drawings, in which:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of the T-bolt 1 of the present invention;

fig. 3 is a schematic structural view of the locknut 2 of the present invention;

fig. 4 is a schematic structural view of the elastic strip 3 of the present invention;

FIG. 5 is a schematic structural view of the iron seat 4 of the present invention;

fig. 6 is a schematic view of the structure of the insulating gauge block 5 of the present invention;

FIG. 7 is a schematic view of the under-rail pad 6 of the present invention;

fig. 8 is a schematic structural view of the heightening shim plate 7 of the present invention.

Detailed Description

The rail fastener for the steel sleeper of the mountain rail transit is a fastener with a shoulder and elasticity which is not separated, as shown in figure 1, and comprises: t-shaped bolt 1, loose nut 2, elastic strip 3, iron seat (need welded fastening) 4, insulating gauge block 5, rail lower bolster 6, heightening bolster 7.

As shown in figure 2, the T-shaped bolt 1 is made of low-alloy high-strength steel and is matched with the iron seat 4 to provide fastening force, the overall shape of the T-shaped bolt 1 is T-shaped, the upper head part is rectangular, deformation starts to be converged into a circle after the height h1 (more than or equal to 5mm) is ensured, the included angle of a convergence surface is α (110-120 degrees), the convergence root part is chamfered R2, and the circle part is α (110-120 degrees)

Figure BDA0002553664960000031

The polished rod part isThe height of the extension is h2 (15-20 mm); the triangular thread of the upper M24 has a height h3 (not less than 45 mm); the overall height of the T-shaped bolt 1 is h (85-95 mm). The T-shaped bolt 1 is convenient to be installed with a fitting piece, can effectively prevent rigid contact, and can prevent rotation in an operation state. The thread and the rod diameter of the bolt can provide enough fastening force.

As shown in fig. 3, loosening the nut 2: the material is low alloy high strength steel, from taking the packing ring function, prevents the relative slip of nut and packing ring, uses with T type bolt 1 is supporting provides the fastening force.

As shown in fig. 4, the spring bar 3: the material is 60Si2Cr, and provides a damping function and a buckling pressure.

As shown in fig. 5, the iron seat 4: the material is ZG230 ~ 450, welds all around and provides the connection basis for the fastener system on the steel pillow. The periphery of the bottom surface of the iron seat is chamfered, so that the welded welding surface does not influence the installation of other parts after the iron seat is welded; the middle part of the bottom surface is provided with a bearing platform which can effectively eliminate stress during welding and avoid causing stress concentration of the iron seat and the steel sleeper. The side of the iron base is provided with a channel for installing bolts, the middle of the iron base is provided with a groove shoulder, and the inner side close to the iron base is provided with an imitated groove. When the T-shaped bolt is installed, the T-shaped bolt 1 enters the iron base from the side surface, passes over the groove shoulder and enters the profiling groove. The groove shoulder and the profiling groove of the iron seat act on the T-shaped bolt 1 together under the action of bolt pre-tightening force.

As shown in fig. 6, the insulation gauge block 5: the material is glass fiber reinforced polyamide 66, provides the insulating and roll adjustment function that satisfies the fastener.

As shown in fig. 7, the under-rail pad 6: the material is rubber and is arranged under the steel rail. Providing vibration damping and insulating properties. The two sides of the rubber base plate are provided with clamping grooves which are matched with the iron base 4.

As shown in fig. 8, the shim plate 7 is raised: the material is high density polyethylene. When the steel rail needs to be heightened, the height-adjusting amount is (1-10 mm), and a rail lower heightening base plate is adopted. The heightening base plate is arranged under the rubber base plate 6. The two sides of the heightening base plate are provided with clamping grooves which are matched with the iron seat 4.

The invention relates to an installation of a rail fastener for a steel sleeper of mountain rail transit, which comprises the following steps:

the periphery of the iron seat and the steel sleeper are welded into a whole, when the steel sleeper is installed, firstly, the rubber base plate 6 is laid on the steel sleeper, and the steel rail is placed on the rubber base plate. One end of the insulating gauge block 5 is placed between the steel rail and the iron base 4, and the other end is placed on the surface of the steel rail. One end of the elastic strip 3 is placed in the arc-shaped groove of the iron base 4, and the other end is placed on the insulating gauge block 5. The head end of the T-shaped bolt 1 is matched and fixed with the profiling groove of the iron base, penetrates through the middle limb of the elastic strip and is fastened by the loosening nut 2 to complete the installation of the fastener.

The track gauge adjustment of the track fastener of the invention:

the width of bullet strip is realized through reasonable design, simultaneously through changing insulating gauge block. Wherein, the increase of the width of the elastic strip is realized by the sizes of R1, R2, R3 and L in the existing W-shaped elastic strip (see figure 4); the design of insulating gauge block has several kinds of different specifications, and the insulating gauge block thickness d of different specifications is different (see figure 6), and the insulating gauge block of different specifications is changed according to the roll adjustment volume of actual need during roll adjustment.

The longitudinal heightening of the rail fastener of the invention:

the height adjustment of the steel rail is realized by adjusting the height of the base plate, and the height-adjusted base plate is arranged below the rubber base plate (only the steel rail and the rubber base plate are adjusted to be high after the height-adjusted base plate is arranged). In view of the characteristics of the steel sleeper, the integral height adjustment can be realized by adjusting the installation height of the steel sleeper.

The track fastener has good insulating property:

the sleeve fastener realizes the insulation between the elastic strip and the steel rail through the insulating gauge block; the insulation between the steel rail and the steel sleeper is realized through the lower rail base plate.

The working principle of the invention is as follows:

due to the transportation convenience of the steel sleeper, the steel sleeper has great advantages in construction. The toggle piece isolates the steel rail from the sleeper through the rubber base plate and the gauge baffle (both are non-metal pieces), thereby providing enough insulating property. The rubber backing plate and the elastic strip provide enough damping performance for the rail. The T-shaped bolt is connected with the iron base (after welding), and provides enough buckling pressure for the track through the elastic strip. Meanwhile, the toggle piece has better distance and height adjusting capability.

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