阅读说明：本技术 一种漆包线生产用上漆装置 (Enamelled wire production is with japanning device ) 是由 孙东彬 于 2020-06-23 设计创作，主要内容包括：本发明公开了一种漆包线生产用上漆装置,包括箱体、储漆池、油漆泵、传送辊、导液管、环形套、环形雾化喷头、安装框、转座、链轮、转轴、导气管、导杆、牛眼轴承、万向球、锥形转盘、转杆、第一步进电机、安装箱、弧形槽、滚轮、滚筒刷、空心轴、排气孔、第二步进电机和环形转板。本发明通过设置牛眼轴承、万向轮、锥形转盘、连杆以及环形套之间的相互配合,可以更好的带动漆包线摆动,从而可以更好的将漆包线上多余的油漆甩落,避免了漆包线上沾有过多的油漆造成浪费,极大的提高了上漆效率；可以更好的对漆包线上的油漆进行涂刷,这样一来可以更好的将油漆均匀的涂刷的漆包线上,避免了漆包线表面出出现油漆部分多或者部分少的现象。(The invention discloses a painting device for producing an enameled wire, which comprises a box body, a paint storage pool, a paint pump, a conveying roller, a liquid guide pipe, an annular sleeve, an annular atomizing spray head, a mounting frame, a rotary seat, a chain wheel, a rotary shaft, a gas guide pipe, a guide rod, a bull eye bearing, a universal ball, a conical rotary disc, a rotary rod, a first step motor, a mounting box, an arc-shaped groove, a roller brush, a hollow shaft, an exhaust hole, a second step motor and an annular rotary plate. According to the invention, through the mutual matching of the bull eye bearing, the universal wheel, the conical rotary table, the connecting rod and the annular sleeve, the enameled wire can be better driven to swing, so that redundant paint on the enameled wire can be better thrown off, waste caused by excessive paint on the enameled wire is avoided, and the painting efficiency is greatly improved; the paint on the enameled wire can be better coated, so that the paint can be better and uniformly coated on the enameled wire, and the phenomenon that the paint part is more or less on the surface of the enameled wire is avoided.)

1. The utility model provides an enameled wire production is with painting device, includes box (1), its characterized in that: the paint storage tank (2) is installed at the bottom end of an inner cavity of the box body (1), an installation frame (8) and an installation box (19) are sequentially installed on the inner side wall of the box body (1) from top to bottom, a second stepping motor (25) is installed on the side wall of the installation frame (8), two groups of rotating shafts (11) which are horizontally arranged and arranged in parallel are arranged on the inner side wall of the installation frame (8) in a rotating fit mode, one end of one rotating rod (17) is connected with the driving end of the second stepping motor (25), one chain wheel (10) is installed on each of the two groups of rotating shafts (11), the two chain wheels (10) are connected through chain transmission arranged between the chain wheels (10), one end of each rotating shaft (11) is fixedly connected with a rotating seat (9), the adjacent ends of each group of the two rotating seats (9) are rotatably matched with a plurality of hollow shafts (23) which are distributed, the surface of the hollow shaft (23) is sleeved with a roller brush (22), an air guide assembly which guides gas into the hollow shaft (23) is installed on the rotary seat (9), an inner side wall fixedly connected with bull-eye bearing (14) of the installation box (19), an inner wall of the bull-eye bearing (14) is in running fit with a universal ball (15), one end of the universal ball (15) is fixedly connected with a conical rotary table (16), an outer edge of the conical rotary table (16) is fixedly connected with a roller (21), the roller (21) is in sliding fit with an arc-shaped groove (20) formed in the inner side wall of the installation box (19), one end of the conical rotary table (16) is hinged with a guide rod (13), one end of the guide rod (13) is fixedly connected with an annular sleeve (6), an inner cavity of the box body (1) is installed with a swing adjusting mechanism which drives the conical rotary table (16) to swing, and a paint spraying, and the paint spraying end of the paint spraying mechanism is connected with the top end of the annular sleeve (6).

2. The painting device for producing enameled wires according to claim 1, characterized in that: the air guide assembly comprises two annular rotating plates (26) and an air guide pipe (12), each air guide pipe (12) is rotatably matched on one rotating seat (9), the air guide pipe (12) is installed on the two annular rotating plates (26), and one end of the air guide pipe (12) is externally connected with an air blower.

3. The painting device for producing enameled wires according to claim 1, characterized in that: swing adjustment mechanism includes bull stick (17) and first step motor (18), first step motor (18) are installed on box (1) inside wall, bull stick (17) are installed in the drive shaft that first step motor (18) drive end is connected, and bull stick (17) one end is connected with toper carousel (16) axle center position, bull stick (17) zigzag structure, and bull stick (17) dog-ear is the obtuse angle.

4. The painting device for producing enameled wires according to claim 1, characterized in that: the mechanism of spraying paint comprises paint pump (3), catheter (5) and annular atomizer (7), the aspiration pump is installed and is being stored up lacquer pond (2) inner chamber, the infusion of paint pump (3) is served in catheter (5) installation, annular atomizer (7) are installed on annular cover (6), and catheter (5) are connected with annular atomizer (7).

5. The painting device for producing enameled wires according to claim 1, characterized in that: store up equal normal running fit of lacquer pond (2) and box (1) inside wall and have transfer roller (4) of level setting.

Technical Field

The invention relates to a painting device, in particular to a painting device for enameled wire production, and belongs to the technical field of enameled wire production.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, a bare wire is annealed and softened and then painted and baked for many times, but the product which meets the standard requirements and also meets the requirements of customers is not easy to produce, and is influenced by the factors of raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enameled wires are different, and the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property.

When current to the enameled wire japanning, place the enameled wire in storing up the lacquer pond with the enameled wire for the most part and carry out the japanning, but so to make the enameled wire japanning not enough even, make the paint part on enameled wire surface many or partly few to very big reduction japanning efficiency, simultaneously also very big reduction the practicality of japanning device. Therefore, a varnishing device for enameled wire production is provided to solve the problems.

Disclosure of Invention

The invention aims to solve the problems and provide a varnishing device for producing an enameled wire.

The invention achieves the aim through the following technical scheme, and the painting device for producing the enameled wires comprises a box body, wherein a paint storage pool is arranged at the bottom end of an inner cavity of the box body, an installation frame and an installation box are sequentially arranged on the inner side wall of the box body from top to bottom, a second stepping motor is arranged on the side wall of the installation frame, two groups of rotating shafts which are horizontally and parallelly arranged are rotatably matched on the inner side wall of the installation frame, one end of one rotating rod is connected with the driving end of the second stepping motor, two groups of rotating shafts are respectively provided with a chain wheel, the two chain wheels are in transmission connection through a chain arranged between the chain wheels, one end of each rotating shaft is fixedly connected with a rotating seat, the adjacent ends of each two rotating seats are rotatably matched with a plurality of hollow shafts which are annularly distributed, the surface of each hollow shaft is provided with a plurality of exhaust holes, the surface of the hollow shaft is sleeved with a, install bin inside wall fixedly connected with bull's eye bearing, bull's eye bearing inner wall normal running fit has universal ball, universal ball one end fixed connection toper carousel, toper carousel outward flange fixedly connected with gyro wheel, and gyro wheel and the arc wall sliding fit who sets up at the install bin inside wall, toper carousel one end articulates there is the guide arm, guide arm one end fixedly connected with annular cover, the internal chamber of box is installed and is driven toper carousel and carry out wobbling swing adjustment mechanism, install the mechanism that sprays paint to the enameled wire in the storage paint pond, and the end that sprays paint of the mechanism is connected on top with annular cover.

Preferably, the air guide subassembly comprises two annular commentaries on classics boards and an air duct, every the air duct normal running fit is on a swivel mount, and the air duct is installed on two annular commentaries on classics boards, and air duct one end is external to have the air-blower.

Preferably, the swing adjusting mechanism comprises a rotating rod and a first stepping motor, the first stepping motor is installed on the inner side wall of the box body, the rotating rod is installed on a driving shaft connected with the driving end of the first stepping motor, one end of the rotating rod is connected with the axis of the conical turntable, the rotating rod is of a zigzag structure, and the bevel of the rotating rod is an obtuse angle.

Preferably, the mechanism of spraying paint comprises paint pump, catheter and annular atomizer, the aspiration pump is installed and is being stored up paint pond intracavity, the infusion of catheter installation at paint pump is served, annular atomizer installs and sheathes in at the annular, and the catheter is connected with annular atomizer.

Preferably, store up the equal running fit of lacquer pond and box inside wall and have the transfer roller of level setting.

The invention has the beneficial effects that:

1. through setting up mutually supporting between bull's eye bearing, universal wheel, toper carousel, connecting rod and the annular cover, drive enameled wire swing that can be better to can be better with the enameled wire on unnecessary paint get rid of and fall, avoided being stained with too much paint on the enameled wire and caused the waste, very big improvement japanning efficiency.

2. Through setting up mutual supporting between swivel mount, hollow shaft, the cylinder brush that is the annular distribution and the pivot, can be better apply paint with a brush to the paint on the enameled wire, so can be better with paint on the even enameled wire of applying paint with a brush, avoided the enameled wire surface to go out the phenomenon that paint part is many or part is few.

3. Through setting up mutually supporting between annular atomizer, catheter, hollow shaft and the exhaust hole, can be better carry out the drying to the enameled wire that lacquers, very big improvement drying efficiency, also strengthened the practicality simultaneously.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic side view of a swivel mount joint according to the present invention;

FIG. 3 is a schematic top view of the mounting frame assembly of the present invention.

In the figure: 1. the device comprises a box body, 2, a paint storage pool, 3, a paint pump, 4, a conveying roller, 5, a liquid guide pipe, 6, an annular sleeve, 7, an annular atomizing spray head, 8, an installation frame, 9, a rotary seat, 10, a chain wheel, 11, a rotary shaft, 12, a gas guide pipe, 13, a guide rod, 14, a bull's eye bearing, 15, a universal ball, 16, a conical rotary table, 17, a rotary rod, 18, a first step motor, 19, an installation box, 20, an arc-shaped groove, 21, a roller, 22, a roller brush, 23, a hollow shaft, 24, an exhaust hole, 25, a second step motor, 26 and an annular rotary plate.

Detailed Description

In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.

In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Referring to fig. 1-3, a varnishing apparatus for producing an enameled wire comprises a case 1, a paint storage tank 2 is installed at the bottom end of an inner cavity of the case 1, an installation frame 8 and an installation box 19 are sequentially installed on the inner side wall of the case 1 from top to bottom, a second stepping motor 25 is installed on the side wall of the installation frame 8, two groups of rotating shafts 11 which are horizontally and parallelly arranged are rotatably matched on the inner side wall of the installation frame 8, one end of one rotating rod 17 is connected with the driving end of the second stepping motor 25, two groups of rotating shafts 11 are respectively provided with a chain wheel 10, the two chain wheels 10 are connected through a chain transmission arranged between the chain wheels 10, one end of each rotating shaft 11 is fixedly connected with a swivel base 9, the adjacent end of each group of two swivel bases 9 is rotatably matched with a plurality of hollow shafts 23 which are annularly distributed, a plurality of exhaust holes 24 are formed on the surface of the hollow shaft 23, install on swivel mount 9 and lead the air guide subassembly in the hollow shaft 23 with gas, 19 inside wall fixedly connected with bullseye bearings 14 of install bin, the 14 inner wall normal running fit of bullseye bearings has universal ball 15, 15 one end fixed connection toper carousels 16 of universal ball, 16 outward flange fixedly connected with gyro wheel 21 of toper carousel, and gyro wheel 21 and set up at the 20 sliding fit of arc wall 20 of 19 inside walls of install bin, 16 one end of toper carousel articulates there is guide arm 13, 13 one end fixedly connected with annular cover 6 of guide arm, 1 inner chamber of box is installed and is driven toper carousel 16 and carry out wobbling swing adjustment mechanism, install the mechanism of spraying paint that sprays paint to the enameled wire in the storage paint pond 2, and the end of spraying paint of the mechanism of spraying paint is connected on 6 tops of annular cover.

The air guide assembly consists of two annular rotating plates 26 and an air guide pipe 12, each air guide pipe 12 is rotatably matched on one rotating seat 9, the air guide pipe 12 is installed on the two annular rotating plates 26, and one end of the air guide pipe 12 is externally connected with an air blower; the swing adjusting mechanism comprises a rotating rod 17 and a first stepping motor 18, the first stepping motor 18 is arranged on the inner side wall of the box body 1, the rotating rod 17 is arranged on a driving shaft connected with the driving end of the first stepping motor 18, one end of the rotating rod 17 is connected with the axis part of the conical rotating disc 16, the rotating rod 17 is of a zigzag structure, and the angle of the rotating rod 17 is an obtuse angle; the paint spraying mechanism consists of a paint pump 3, a liquid guide pipe 5 and an annular atomizing spray head 7, the air suction pump is arranged in the inner cavity of the paint storage pool 2, the liquid guide pipe 5 is arranged on the liquid conveying end of the paint pump 3, the annular atomizing spray head 7 is arranged on the annular sleeve 6, and the liquid guide pipe 5 is connected with the annular atomizing spray head 7; store up the equal normal running fit of lacquer pond 2 and 1 inside wall of box and have transfer roller 4 that the level set up, be convenient for better adjust the direction that the enameled wire removed.

When the invention is used, electrical components appearing in the application are externally connected with a power supply and a control switch when in use, when the enameled wire is varnished, firstly, the enameled wire is wound on the surface of a transmission roller 4 and sequentially penetrates through an annular sleeve 6, an annular atomizing spray head 7 and the middle parts of two roller brushes 22 from bottom to top and is wound on an externally connected rolling device, then a first step motor 18 is started, the first step motor 18 drives a conical rotating disc 16 to swing left and right under the action of a roller 21 through a rotating rod 17, so that the conical rotating disc drives the annular sleeve 6 to move back and forth in the horizontal direction through a guide rod 13, the annular sleeve 6 drives the enameled wire to swing, then a second step motor 25 is started, the second step motor 25 drives a rotating seat 9 to rotate through a rotating shaft 11, the rotating seat 9 drives the roller brushes 22 to do circular motion through a hollow shaft 23, then the externally connected rolling device is started to roll the enameled wire, move to storing up in the lacquer pond 2 when the enameled wire, thereby make the paint in storing up the lacquer pond 2 carry out the japanning to the enameled wire, move to annular cover 6 when the enameled wire that the japanning is good, thereby make the wobbling enameled wire with the surplus paint on the enameled wire pendulum fall, open paint pump 3 simultaneously, make paint pump 3 lead into annular atomizer 7 through catheter 5 with the paint in storing up the lacquer pond 2 and form the coating cloud and spout, make spun coating cloud spray annular cover 6 and enameled wire junction, when the enameled wire moves in the installing frame 8, thereby make the cylinder brush 22 who is circular motion brush the enameled wire with a brush evenly, make external air-blower lead into in hollow shaft 23 and spout through air duct 12 and swivel mount 9 again, make spun gas air-dry the paint on the enameled wire through exhaust hole 24, thereby accomplish the japanning to the enameled wire.

It is well within the skill of those in the art to implement and protect the present invention without undue experimentation and without undue experimentation that the present invention is directed to software and process improvements.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.