阅读说明：本技术 一种带轴版辊的再利用系统和方法 (Recycling system and method for roller with shaft ) 是由 郑旭平 于 2020-07-09 设计创作，主要内容包括：本发明涉及一种带轴版辊的再利用系统和方法,系统包括依次连接的第一传输装置、锯床、第二传输装置、打孔器、第三传输装置、车床、第四传输装置、拉床和第五传输装置；所述锯床,用于锯除带轴版辊两端的轴；所述打孔器,用于对去轴后的带轴版辊进行打孔；所述车床,用于根据带轴版辊打孔后的孔位,对带轴版辊进行开孔；所述拉床,用于对开孔后的带轴版辊,进行键槽加工,获取空心版辊；所述第一传输装置、第二传输装置、第三传输装置、第四传输装置和第五传输装置均用于传输装置轴版辊。与现有技术相比,本发明具有使用范围广、安全可靠、对材料再次利用、修改方便等优点。(The invention relates to a system and a method for recycling a roller with a shaft, wherein the system comprises a first transmission device, a sawing machine, a second transmission device, a puncher, a third transmission device, a lathe, a fourth transmission device, a broaching machine and a fifth transmission device which are sequentially connected; the sawing machine is used for sawing off shafts at two ends of the shaft-carrying roller; the puncher is used for punching the shaft-removed printing roller; the lathe is used for perforating the belt shaft plate roller according to the hole position of the perforated belt shaft plate roller; the broaching machine is used for carrying out keyway processing on the shaft-mounted printing roller after the hole is formed to obtain a hollow printing roller; and the first transmission device, the second transmission device, the third transmission device, the fourth transmission device and the fifth transmission device are all used for transmitting the device shaft plate roller. Compared with the prior art, the invention has the advantages of wide application range, safety, reliability, reutilization of materials, convenient modification and the like.)

1. A recycling system of a roller with a shaft is characterized by comprising a first transmission device (1), a sawing machine (2), a second transmission device (3), a puncher (4), a third transmission device (5), a lathe (6), a fourth transmission device (7), a broaching machine (8) and a fifth transmission device (9) which are connected in sequence;

the sawing machine (2) is used for sawing off shafts at two ends of the shaft-carrying roller (10);

the puncher (4) is used for punching the shafted plate roller (10) after the shaft is removed;

the lathe (6) is used for perforating the belt shaft plate roller (10) according to the hole position of the perforated belt shaft plate roller (10);

the broaching machine (8) is used for carrying out keyway processing on the shaft-carrying plate roller (10) after the hole is formed to obtain a hollow plate roller (12);

the first transmission device (1), the second transmission device (3), the third transmission device (5), the fourth transmission device (7) and the fifth transmission device (9) are all used for transmitting belt shaft roller (10).

2. System for the recycling of printing roll with mandrel according to claim 1, characterized in that the length and diameter of the printing roll with mandrel (10) satisfy preset length and diameter conditions for obtaining the printing roll with hollow mandrel (12) that satisfies the conditions of use.

3. A system for recycling a roller with a shaft according to claim 1, characterized in that said sawing machine (2) is a double-column hydraulic band sawing machine, type GB 4232.

4. System for the recycling of printing roller with shafts according to claim 1, characterized in that said lathe (6) is a horizontal lathe, model CW6180C, and said broaching machine (8) is an L-6Y horizontal broaching machine.

5. System for the recycling of reel-to-reel rolls according to claim 1, characterized in that said perforator (4) is of the type DJPY-100X-MT5 from the creation company.

6. The system for recycling the roller with the shaft as recited in claim 1, wherein the first transmission device (1), the second transmission device (3), the third transmission device (5), the fourth transmission device (7) and the fifth transmission device (9) each comprise a transmission belt, a transmission wheel for driving the transmission belt, a motor for driving the gear and a frame body for supporting the whole device, and the motor is connected with a controller.

7. A recycling method using the system for recycling a shafted printing roller according to claim 1, comprising the steps of:

s1: obtaining a spool plate roller (10) to be modified;

s2: sawing off shafts at two ends of the shaft-carrying plate roller (10) by adopting a sawing machine (2);

s3: punching the belt shaft plate roller (10) processed in the step S2 by using a puncher (4);

s4: drilling the spool plate roller (10) processed in the step S3 according to the hole position of the spool plate roller (10) by adopting a lathe (6);

s5: and (4) carrying out keyway processing on the belt shaft plate roller (10) processed in the step (S4) by using a broaching machine (8) to obtain a hollow plate roller (12).

8. The method according to claim 7, wherein the punching is performed in step S3 specifically based on the position of the axis of the shafted plate roll (10).

9. The method according to claim 7, wherein in step S4, the hole is drilled according to the hole position of the spool plate roller (10) by using a lathe (6), so that the size and the inclination of the hole position formed after the hole is drilled meet the preset processing requirements.

10. The method according to claim 7, characterized in that in step S1, the length and diameter of the reel-to-reel roller (10) to be rebuilt satisfy preset length and diameter conditions.

Technical Field

The invention relates to the field of plate rollers, in particular to a system and a method for recycling a plate roller with a shaft.

Background

The types of the plate roller comprise a hollow plate roller and a roller with a shaft, and the hollow plate roller can be reused after being used if the wall of the hollow plate roller is thick enough; many plate plates with shafts cannot be used universally due to too many specifications of the shafts after being used once, so that excessive stock is easily caused, or the plate plates cannot be used again basically, and waste is caused.

Disclosure of Invention

The invention aims to overcome the defect that the roller with the shaft is easy to waste in the prior art, and provides a system and a method for recycling the roller with the shaft.

The purpose of the invention can be realized by the following technical scheme:

a recycling system of a printing roller with a shaft comprises a first transmission device, a sawing machine, a second transmission device, a puncher, a third transmission device, a lathe, a fourth transmission device, a broaching machine and a fifth transmission device which are sequentially connected;

the sawing machine is used for sawing off shafts at two ends of the shaft-carrying roller;

the puncher is used for punching the shaft-removed printing roller;

the lathe is used for perforating the belt shaft plate roller according to the hole position of the perforated belt shaft plate roller;

the broaching machine is used for carrying out keyway processing on the shaft-mounted printing roller after the hole is formed to obtain a hollow printing roller;

and the first transmission device, the second transmission device, the third transmission device, the fourth transmission device and the fifth transmission device are used for transmitting belt shaft plate rollers.

Further, the length and the diameter of the roller with the shaft meet preset length and diameter conditions, and the method is used for obtaining the hollow roller meeting the use conditions.

Further, the sawing machine is a double-column hydraulic band sawing machine, and the model is GB 4232.

Further, the lathe is a horizontal lathe with the model of CW6180C, and the broaching machine is an L-6Y horizontal broaching machine.

Further, the model of the puncher is DJPY-100X-MT5 of the creation company.

Further, first transmission device, second transmission device, third transmission device, fourth transmission device and fifth transmission device all include the transmission band, drive the transmission wheel of transmission band, drive gear's motor and support whole device's support body, the motor is connected with the controller.

The invention also provides a recycling method of the shaft plate roller recycling system, which comprises the following steps:

s1: acquiring a shaft plate roller to be modified;

s2: sawing off shafts at two ends of the shaft-carrying roller by using a sawing machine;

s3: punching the shaft-carrying plate roller processed in the step S2 by using a puncher;

s4: adopting a lathe to open holes on the spool plate roller processed in the step S3 according to the hole positions of the spool plate roller;

s5: and (4) performing keyway processing on the shaft-carrying plate roller processed in the step S4 by using a broaching machine to obtain a hollow plate roller.

In step S3, the punching is specifically performed according to the position of the axis of the spool roll.

Further, in step S4, the tapping is specifically performed by using a lathe according to the hole site of the spool plate roller, so that the size and the inclination of the hole site formed after tapping both meet the preset processing requirements.

Further, in step S1, the length and the diameter of the spool plate roller to be modified satisfy the preset length and diameter conditions.

Compared with the prior art, the invention has the following advantages:

(1) the application range is wide: all the belt specifications can be reused without any limitation;

(2) safe and reliable: because all the steel pipes used by the prior roller plate are thicker and the plugs are thicker, the plate surface cannot cause any problem due to insufficient wall thickness after being modified into a hollow shape, and cannot cause any problem due to insufficient plug thickness;

(3) the material is reused: the material can be reused, does not need to be treated as waste material, and can be directly reused after being processed as a finished product;

(4) the modification is convenient: the requirement can be met only by processing the hole after the shaft is drilled under the saw, and the working procedures of welding the plug and the like are not needed.

Drawings

FIG. 1 is a schematic diagram of the construction of the system for recycling a printing roll with a shaft according to the present invention;

FIG. 2 is a schematic view of a process flow of a roll with a shaft;

in the figure, the device comprises a first conveying device 1, a sawing machine 2, a second conveying device 3, a second conveying device 4, a puncher 5, a third conveying device 6, a lathe 7, a fourth conveying device 8, a broaching machine 9, a fifth conveying device 10, a shafted plate roller 11, a shaftless plate roller 12 and a hollow plate roller.

Detailed Description

The invention is described in detail below with reference to the figures and specific embodiments. The present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.