Unpowered wind-water linkage rotary belt sweeper and sweeping method
阅读说明：本技术 一种无动力风水联动旋转式皮带清扫器及清扫方法 (Unpowered wind-water linkage rotary belt sweeper and sweeping method ) 是由 沈伟 杨海龙 吴文斌 程鹏 袁维进 于 2020-06-17 设计创作，主要内容包括：本发明公开了一种无动力风水联动旋转式皮带清扫器及清扫方法,清扫器包括直托辊、滚筒刷和喷雾头；所述直托辊、滚筒刷和喷雾头设置在框架上,所述框架设置在皮带纵梁上；所述直托辊位于皮带中,所述滚筒刷位于皮带的下方,且与皮带接触；所述直托辊通过联动机构与滚筒刷相连,所述直托辊通过皮带运行带动直托辊转动；转动后的直托辊通过联动机构带动滚筒刷反向运行,转动后的滚筒刷实现对运行到下部的皮带清扫；所述喷雾头安装在滚筒刷处,且与消防洒水管路相连接,用以对皮带进行喷洒,以此对皮带进一步清理。该装置能够与皮带带面的接触面积,清理效果好、对皮带带面损伤小、与喷雾配合可有效的清除带面上的积尘。(The invention discloses an unpowered wind-water linkage rotary belt sweeper and a sweeping method, wherein the sweeper comprises a straight carrier roller, a roller brush and a spray head; the straight carrier roller, the roller brush and the spray head are arranged on a frame, and the frame is arranged on the belt longitudinal beam; the straight carrier roller is positioned in the belt, and the roller brush is positioned below the belt and is in contact with the belt; the straight carrier roller is connected with the roller brush through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of a belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part; the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this. The device can with the area of contact of belt area, clearance effect is good, little, can effectually clear away the laying dust on the area with the spraying cooperation to belt area damage.)
1. The utility model provides an unpowered geomantic omen linkage rotation type belt cleaner which characterized in that:
comprises a straight carrier roller, a roller brush and a spray head;
the straight carrier roller, the roller brush and the spray head are arranged on a frame, and the frame is arranged on the belt longitudinal beam;
the straight carrier roller is positioned in the belt, and the roller brush is positioned below the belt and is in contact with the belt;
the straight carrier roller is connected with the roller brush through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of a belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part;
the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this.
2. The unpowered geomantic omen linkage rotary belt sweeper of claim 1, wherein:
the linkage mechanism comprises two gears which are meshed with each other, wherein the gear I is fixed in a rotating shaft of the straight carrier roller, and the gear II is fixed in a rotating shaft of the roller brush;
the straight carrier roller drives the gear I to move in the same direction through belt operation, and the gear II after rotation drives the roller brush to move in the reverse direction through the meshing of the gear I and the gear II.
3. The unpowered geomantic omen linkage rotary belt sweeper of claim 1, wherein:
the straight carrier roller and the roller brush are fixed on the frame through the bearing block, and the bearing block adopts a universal bearing, so that the positions of the straight carrier roller and the roller brush can be adjusted, and the cleaning depth is reached.
4. The unpowered geomantic omen linkage rotary belt sweeper of claim 1, wherein:
the spray head is manufactured by adopting a pipeline, and a plurality of rows of spray holes are arranged on the pipeline;
the spray head is fixed on the frame in a welding mode.
5. The unpowered geomantic omen linkage rotary belt sweeper of claim 1, wherein:
the frame is fixed on the belt longitudinal beam by adopting an adjustable lead screw, so that the height of the roller brush is adjusted.
6. The unpowered geomantic omen linkage rotary belt sweeper of claim 1, wherein:
the lower part of the roller brush is provided with an ash bucket for collecting coal dust, and the ash bucket is cleaned after being collected.
7. A power-free wind-water linkage rotary belt cleaning method is characterized by comprising the following steps:
a roller brush is arranged at the lower part of the belt and is connected with a straight carrier roller in the belt through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of the belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part;
the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this.
8. The unpowered wind-water linked rotary belt cleaning method according to claim 7, wherein:
the linkage mechanism comprises two gears which are meshed with each other, wherein the gear I is fixed in a rotating shaft of the straight carrier roller, and the gear II is fixed in a rotating shaft of the roller brush;
the straight carrier roller drives the gear I to move in the same direction through belt operation, and the gear II after rotation drives the roller brush to move in the reverse direction through the meshing of the gear I and the gear II.
Technical Field
The invention relates to a device for spray rinsing and mechanical cleaning in the operation process of a rubber belt conveyor, and belongs to the technical field of labor burden reduction and rubber belt dust removal.
Background
With the continuous improvement of coal mine safety quality standardization construction and the continuous emphasis on environmental sanitation, the cleaning of the belt conveyor relates to roadway dust prevention, the environmental pollution of a labor place is reduced, occupational health damage of labor personnel is eliminated, and the labor intensity is reduced.
The mode of scraper blade is cleaned the area to the area for common rubber belt conveyor sweeper, and the small clearance of area of contact is unclean, can accelerate the wearing and tearing of sticky tape area under the big condition of area of contact and increase maintenance work load, and is difficult to the clean up and causes the tunnel coal dust to fly upward, arouses easily that operational environment is abominable, staff respiratory system harm increases and can cause incident such as coal dust explosion.
Disclosure of Invention
In order to solve the problems, the invention provides the unpowered adhesive tape cleaning device which can guarantee the contact area with the surface of the belt in percentage, has good cleaning effect and small damage to the surface of the belt, and can effectively clean dust on the surface of the belt by matching with spray.
The invention is realized according to the following technical scheme:
an unpowered wind-water linkage rotary belt sweeper comprises a straight carrier roller, a roller brush and a spray head; the straight carrier roller, the roller brush and the spray head are arranged on a frame, and the frame is arranged on the belt longitudinal beam; the straight carrier roller is positioned in the belt, and the roller brush is positioned below the belt and is in contact with the belt; the straight carrier roller is connected with the roller brush through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of a belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part; the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this.
Furthermore, the linkage mechanism comprises two gears which are meshed with each other, wherein the gear I is fixed in a rotating shaft of the straight carrier roller, and the gear II is fixed in a rotating shaft of the roller brush; the straight carrier roller drives the gear I to move in the same direction through belt operation, and the gear II after rotation drives the roller brush to move in the reverse direction through the meshing of the gear I and the gear II.
Furthermore, the straight carrier roller and the roller brush are fixed on the frame through bearing blocks, and the bearing blocks adopt universal bearings, so that the positions of the straight carrier roller and the roller brush can be adjusted, and the cleaning depth is reached.
Furthermore, the spray head is manufactured by adopting a pipeline, and a plurality of rows of spray holes are arranged on the pipeline; the spray head is fixed on the frame in a welding mode.
Furthermore, the frame is fixed on the belt longitudinal beam by adopting an adjustable lead screw, so that the height of the roller brush is adjusted.
Furthermore, an ash bucket for collecting coal dust is arranged at the lower part of the roller brush and is cleaned after being collected.
A cleaning method of an unpowered wind-water linkage rotary belt comprises the following steps:
a roller brush is arranged at the lower part of the belt and is connected with a straight carrier roller in the belt through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of the belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part; the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this.
The invention has the beneficial effects that:
the invention solves the problems of extra energy loss, high maintenance cost of a motor, high abrasion of an adhesive tape and high loss of a scraper type belt cleaner and the like of the traditional manual coal cleaning and auxiliary power cleaner. The unpowered sweeper greatly reduces the consumption of manpower and electric power and the maintenance cost, reduces the labor intensity of personnel, reduces the abrasion and the loss of the adhesive tape, reduces the use cost, reduces the cost and improves the efficiency, and can effectively clean the float coal of the belt through practice inspection, thereby keeping the roadway clean and tidy.
The invention has simple structure, cost saving, convenient assembly and disassembly and wider application range.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention, are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention to the right. It is obvious that the drawings in the following description are only some embodiments, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
In the drawings:
FIG. 1 is a schematic view of an unpowered wind and water linked rotary belt sweeper;
FIG. 2 is a schematic layout of a straight carrier roller, a roller brush and a spray head;
FIG. 3 is a schematic view of a sweeper with an ash hopper;
FIG. 4 is a schematic view of a linkage mechanism with an adjustable lead screw.
1-linkage mechanism, 2-straight carrier roller, 3-roller brush, 4-bearing seat, 5-spray head, 6-fire-fighting water sprinkling pipeline, 7-ash bucket, 8-belt, 9-adjustable lead screw.
It should be noted that the drawings and the description are not intended to limit the scope of the inventive concept in any way, but to illustrate it by a person skilled in the art with reference to specific embodiments.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the following embodiments are used for illustrating the present invention and are not intended to limit the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1 to 4, an unpowered wind-water linkage rotary belt sweeper comprises a straight carrier roller 2, a roller brush 3 and a spray head 5; the straight carrier roller 2, the roller brush 3 and the spray head 5 are arranged on a frame, and the frame is arranged on a belt longitudinal beam; the straight carrier roller 2 is positioned in the
Further, the
Specifically, the straight carrier roller 2 and the roller brush 3 are fixed on the frame through a bearing seat 4, and the bearing seat 4 adopts a universal bearing, so that the positions of the straight carrier roller 2 and the roller brush 3 can be adjusted, and the cleaning depth is reached.
It should be noted that the gear has 43 teeth and 220mm of maximum diameter; the straight carrier roller 2 adopts a carrier roller with the diameter of 150 mm; the bearing seat 4 is F208.
Specifically, the spray head 5 is manufactured by adopting a pipeline with the diameter of 25mm, and a plurality of rows of spray holes with the aperture of 22mm are arranged on the pipeline; the spray head 5 is fixed on the frame in a welding mode.
Further scheme: the frame is fixed on a belt longitudinal beam by an
The lower part of the roller brush 3 is provided with an ash bucket 7 for collecting coal dust, and the collected ash bucket is cleaned.
A cleaning method of an unpowered wind-water linkage rotary belt comprises the following steps:
a roller brush is arranged at the lower part of the belt and is connected with a straight carrier roller in the belt through a linkage mechanism, and the straight carrier roller drives the straight carrier roller to rotate through the operation of the belt; the rotated straight carrier roller drives the roller brush to reversely run through the linkage mechanism, and the rotated roller brush cleans a belt running to the lower part;
the atomising head is installed in cylinder brush department, and is connected with fire control watering pipeline for spray the belt, further clear up the belt with this.
Specifically, the linkage mechanism comprises two gears which are meshed with each other, wherein the gear I is fixed in a rotating shaft of the straight carrier roller, and the gear II is fixed in a rotating shaft of the roller brush; the straight carrier roller drives the gear I to move in the same direction through belt operation, and the gear II after rotation drives the roller brush to move in the reverse direction through the meshing of the gear I and the gear II.
In conclusion, the belt float coal cleaning device can clean the belt float coal in the mine roadway, and can eliminate coal slime and dust accumulation on the belt; meanwhile, the invention solves the problems of extra energy loss of the original manual coal cleaning and auxiliary power sweeper, high maintenance cost of the motor, abrasion of the rubber belt of the scraper type belt sweeper, high loss and the like.
In the description provided herein, numerous specific details are set forth. It is understood, however, that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Furthermore, those skilled in the art will appreciate that while some embodiments described herein include some features included in other embodiments, rather than others, combinations of features of different embodiments are also meant to be within the scope of the invention and form different embodiments. For example, in the above embodiments, those skilled in the art can use the combination according to the known technical solutions and technical problems to be solved by the present application.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.
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