Chain saw
阅读说明:本技术 一种链锯 (Chain saw ) 是由 何新辉 陈占 高松松 彭志鹏 崔国庆 陈仕奇 陈侃 丁绍华 李丹 汪春燕 李松龄 于 2020-06-02 设计创作,主要内容包括:本申请实施例提供一种链锯,包括动力部、传动部、牵引部和切割部,切割部的两端分别设置一动力部、一传动部和一牵引部,每端动力部驱动连接对应端的传动部和牵引部,两传动部分别与切割部驱动连接;切割部包括安装座、链板、链轮和截链,两安装座分别与一传动部连接,链板的两端分别与一安装座连接,两链轮分别与一传动部驱动连接,截链张紧在链板上,截链与两链轮啮合传动。此链锯对无砟轨道支承层下方的级配碎石进行切割,动力部、传动部以及牵引部分别设置在支承层的两侧,切割部沿支承层横向设置,并由牵引部牵引链锯沿纵向前行。由于切割部的截链厚度可以根据需要进行调整,能一次性完成对路基上拱区级配碎石的切割,因此提高了施工效率。(The embodiment of the application provides a chain saw, which comprises a power part, a transmission part, a traction part and a cutting part, wherein the two ends of the cutting part are respectively provided with the power part, the transmission part and the traction part; the cutting part comprises mounting seats, chain plates, chain wheels and chain cutting parts, the two mounting seats are respectively connected with a transmission part, two ends of each chain plate are respectively connected with one mounting seat, the two chain wheels are respectively in driving connection with the transmission part, the chain cutting parts are tensioned on the chain plates, and the chain cutting parts are in meshing transmission with the two chain wheels. The chain saw is used for cutting graded broken stones below a supporting layer of a ballastless track, the power part, the transmission part and the traction part are respectively arranged on two sides of the supporting layer, the cutting part is arranged transversely along the supporting layer, and the chain saw is dragged by the traction part to move forwards longitudinally. Because the chain cutting thickness of the cutting part can be adjusted as required, the cutting of graded broken stones in an upper arch area of the roadbed can be completed at one time, and therefore the construction efficiency is improved.)
1. A chain saw is characterized by comprising a power part (1), a transmission part (2), a traction part (3) and a cutting part (4), wherein the power part (1), the transmission part (2) and the traction part (3) are respectively arranged at two ends of the cutting part (4), the power part (1) at each end is in driving connection with the transmission part (2) and the traction part (3) at the corresponding end, and the two transmission parts (2) are respectively in driving connection with the cutting part (4);
cutting portion (4) include mount pad (40), link joint (41), sprocket (42) and cut chain (43), two mount pads (40) respectively with one transmission portion (2) are connected, the both ends of link joint (41) respectively with one mount pad (40) are connected, two sprocket (42) respectively with one transmission portion (2) drive is connected, it is in to cut chain (43) tensioning link joint (41) are last, cut chain (43) and two sprocket (42) meshing transmission.
2. The chain saw as recited in claim 1, wherein an adjustment hole (4041) is formed on the mounting seat (40), and at least two positioning holes (20) are formed on the transmission portion (2), and the mounting angle of the cutting portion (4) with respect to the transmission portion (2) is adjusted by changing the fastening connection of the adjustment hole (4041) with different positioning holes (20).
3. The chain saw according to claim 1, wherein the link plate (41) comprises:
an outer link plate (410);
one end of each of the two inner chain plates (411) is connected with the corresponding mounting seat (40); and
adjusting part (412), two the other end of inner link plate (411) is respectively through one adjusting part (412) are connected the both ends of outer link plate (410), adjusting part (412) are used for adjusting inner link plate (411) with the mounted position of outer link plate (410), with right the rate of tension of cutting chain (43) is adjusted.
4. The chain saw according to claim 3, wherein the inner link plate (411) is formed with a receiving hole (4111), a stopper portion (41111) is formed on a side wall of the receiving hole (4111), and the stopper portion (41111) divides the receiving hole (4111) into a first receiving portion (41112) and a second receiving portion (41113) which communicate with each other;
an accommodating cavity (4101) with an opened end part and a limiting hole (4102) communicated with the accommodating cavity (4101) are respectively formed at two ends of the outer chain plate (410), and one end of the inner chain plate (411) far away from the mounting seat (40) is accommodated in the accommodating cavity (4101);
the adjusting member (412) comprises an adjusting rod (4121) and a limit pin (4122) with a threaded hole (41221), the adjusting rod (4121) comprises a rod head (41211) and a screw rod (41212) connected with the rod head (41211), a step (412112) is formed between the rod head (41211) and the screw rod (41212), the adjusting rod (4121) is arranged in the accommodating hole (4111), the rod head (41211) is positioned in the first accommodating part (41112), the screw rod (41212) is positioned in the second accommodating part (41113), the limit part (41111) limits the movement of the rod head (41211) towards the second accommodating part (41113), the limit pin (4122) is arranged in the limit hole (4102) in a penetrating manner, and the screw rod (41212) is connected with the threaded hole (41221).
5. The chain saw as recited in claim 4, wherein the outer link plate (410) is formed with an adjustment opening (4103) communicating with the first accommodation portion (41112), and the head (41211) is formed with a plurality of adjustment holes (412111), the plurality of adjustment holes (412111) being spaced apart along a circumferential direction of the head (41211).
6. A chain saw according to claim 3, wherein the outer link plate (410) comprises two upright plates (4104) arranged opposite to each other and two transverse plates (4105) connected between the two upright plates (4104), two guide grooves (4106) and a cavity (4107) between the two guide grooves (4106) are formed between the two transverse plates (4105) and the two upright plates (4104), and the chain segment (43) is at least partially accommodated in the guide grooves (4106).
7. The chain saw of claim 6, wherein the outer link plate (410) further comprises a reinforcing rib (4108), a plurality of the reinforcing ribs (4108) are arranged in the cavity (4107) at intervals, and the reinforcing rib (4108) is connected with the vertical plate (4104) and/or the horizontal plate (4105).
8. The chain saw as recited in claim 3, wherein a first mounting hole (400) is formed at one end of the mounting seat (40), the mounting seat (40) is connected with the transmission part (2) through the first mounting hole (400), two limit plates (403) are formed at the other end of the mounting seat (40), and a protruding shaft (402) and a second mounting hole (401) are formed between the two limit plates (403);
a third mounting hole (4113) corresponding to the second mounting hole (401) and a shaft hole (4112) correspondingly matched with the convex shaft (402) are formed at one end, close to the mounting seat (40), of the inner chain plate (411);
inner link board (411) are installed two between limiting plate (403), protruding axle (402) insert shaft hole (4112), second mounting hole (401) with third mounting hole (4113) fastening connection.
9. The chain saw as recited in claim 8, wherein an end of the mounting base (40) away from the first mounting hole (400) is bent to a side away from the protruding shaft (402) to form a catching portion (404), the adjusting hole (4041) is formed on the catching portion (404), and the catching portion (404) is caught on the transmission portion (2).
10. The chain saw as recited in claim 8, wherein the sprocket (42) is located outside the mounting seat (40), the cutting portion (4) further comprises a bearing (44) disposed in the first mounting hole (400), a spacer (45) disposed between the sprocket (42) and the bearing (44), and a shaft end plate (46) disposed outside the sprocket (42), the transmission shaft (21) of the transmission portion (2) is inserted through the bearing (44), the first mounting hole (400), the spacer (45), and the sprocket (42), and the shaft end plate (46) limits the sprocket (42).
Technical Field
The utility model belongs to the track engineering field especially relates to a chain saw that is used for unballasted track road bed to arch improvement.
Background
In a ballastless track structure of a high-speed railway, a roadbed arching disease phenomenon easily occurs, and the existing arching disease treatment method can be realized aiming at the condition of small arching amount, for example, track fasteners are adjusted, aiming at the condition of large arching amount, an original track is generally required to be dismantled to fill the roadbed again, or a rope saw is adopted to carry out cutting for multiple times, the cutting cannot be completed at one time, the treatment efficiency is low, and a large amount of manpower, material resources and financial resources are required to be consumed.
Disclosure of Invention
In view of this, the embodiments of the present application are expected to provide a chain saw, which solves the problems of low efficiency and high cost in the arching treatment of a ballastless track subgrade.
In order to achieve the above purpose, the technical solution of the embodiment of the present application is implemented as follows:
the chain saw comprises a power part, a transmission part, a traction part and a cutting part, wherein the power part, the transmission part and the traction part are respectively arranged at two ends of the cutting part;
the cutting part comprises mounting seats, chain plates, chain wheels and chain cutting parts, the two mounting seats are respectively connected with the transmission part, two ends of each chain plate are respectively connected with one of the mounting seats, the two chain wheels are respectively in driving connection with the transmission part, the chain cutting parts are tensioned on the chain plates, and the chain cutting parts are in meshing transmission with the two chain wheels.
Furthermore, an adjusting hole is formed in the cutting part, at least two positioning holes are formed in the transmission part, and the installation angle of the cutting part relative to the transmission part is adjusted by changing the fastening connection of the adjusting hole and different positioning holes.
Further, the link plate includes:
an outer link plate;
one end of each of the two inner chain plates is connected with the corresponding mounting seat; and
the regulating part, two the other end of inner chain plate is connected through one respectively the regulating part is in the both ends of outer chain plate, the regulating part is used for adjusting the inner chain plate with the mounted position of outer chain plate is with right the rate of tension of cutting the chain is adjusted.
Furthermore, an accommodating hole is formed in the inner chain plate, a stop part is formed on the side wall of the accommodating hole, and the stop part divides the accommodating hole into a first accommodating part and a second accommodating part which are communicated;
an accommodating cavity with an opening at the end part and a limiting hole communicated with the accommodating cavity are formed at two ends of the outer chain plate respectively, and one end of the inner chain plate, which is far away from the mounting seat, is accommodated in the accommodating cavity;
the adjusting part comprises an adjusting rod and a limiting pin with a threaded hole, the adjusting rod comprises a rod head and a screw rod connected with the rod head, a step is formed between the rod head and the screw rod, the adjusting rod is arranged in the accommodating hole, the rod head is arranged in the first accommodating part, the screw rod is arranged in the second accommodating part, the stop part limits the rod head to move towards the second accommodating part, the limiting pin penetrates through the limiting hole, and the screw rod is connected with the threaded hole.
Furthermore, an adjusting opening communicated with the first accommodating part is formed in the outer chain plate, a plurality of adjusting holes are formed in the rod head, and the adjusting holes are distributed at intervals along the circumferential direction of the rod head.
Furthermore, the outer chain plate comprises two vertical plates and two transverse plates, the two vertical plates are oppositely arranged, the two transverse plates are connected between the two vertical plates, two guide grooves and a cavity located between the two guide grooves are formed between the two transverse plates and the two vertical plates, and the chain block is at least partially accommodated in the guide grooves.
Furthermore, the outer chain plate further comprises reinforcing ribs, the reinforcing ribs are arranged in the cavity at intervals, and the reinforcing ribs are connected with the vertical plate and/or the transverse plate.
Furthermore, a first mounting hole is formed at one end of the mounting seat, the mounting seat is connected with the transmission part through the first mounting hole, and two limiting plates, a protruding shaft and a second mounting hole are formed at the other end of the mounting seat;
a third mounting hole corresponding to the second mounting hole and a shaft hole correspondingly matched with the convex shaft are formed at one end, close to the mounting seat, of the inner chain plate;
the inner chain plate is installed between the two limiting plates, the protruding shaft is inserted into the shaft hole, and the second mounting hole is tightly connected with the third mounting hole.
Further, the one end that the mount pad was kept away from first mounting hole is to keeping away from one side of protruding axle is buckled and is formed joint portion, the adjustment hole forms in the joint portion, joint portion joint is in the transmission portion.
Further, the sprocket is located the mount pad outside, cutting portion is still including setting up bearing in the first mounting hole, set up in the sprocket with spacer between the bearing and set up in the axle head plate in the sprocket outside, the transmission shaft of drive division wears to establish the bearing first mounting hole in the spacer in the sprocket, the axle head plate is right the sprocket carries on spacingly.
The chain saw provided by the embodiment of the application is used for arching and repairing construction on a ballastless track roadbed, graded broken stones below a ballastless track supporting layer are cut, the two power parts, the two transmission parts and the two traction parts are respectively arranged on two sides of the supporting layer, the cutting parts are transversely arranged along the supporting layer, the two power parts respectively drive the two transmission parts, the two transmission parts drive the cutting parts to transversely cut the graded broken stones below the supporting layer, and the traction parts pull the chain saw to longitudinally advance along the ballastless track. Because the chain cutting thickness of the cutting part can be adjusted as required, the cutting of graded broken stones in an upper arch area of the roadbed can be completed at one time, the construction time is shortened, and the construction efficiency is improved.
Drawings
FIG. 1 is a schematic view of a chain saw according to an embodiment of the present disclosure;
FIG. 2 is a partial schematic view of a chain saw illustrating a link plate and drive portion mounting arrangement in accordance with an embodiment of the present application;
FIG. 3 is a rear enlarged partial view of FIG. 1 at A;
FIG. 4 is a schematic cross-sectional view taken along line B-B of FIG. 3;
FIG. 5 is a schematic view of an inner link plate of a chain saw according to an embodiment of the present application;
FIG. 6 is a schematic view of an adjustment member of a chain saw according to an embodiment of the present disclosure;
FIG. 7 is a schematic view of an outer link plate of a chain saw according to an embodiment of the present application;
FIG. 8 is a schematic cross-sectional view taken along line D-D of FIG. 1;
FIG. 9 is a schematic view from a perspective of a mounting block in a chain saw according to an embodiment of the present application;
FIG. 10 is a schematic view of a mounting block in a chain saw of an embodiment of the present application from another perspective; and
fig. 11 is a schematic structural diagram of a chain saw applied to arch-up renovation construction of a ballastless track subgrade according to an embodiment of the present application.
Description of reference numerals:
1. a power section; 2. a transmission section; 20. positioning holes; 21. a drive shaft; 3. a traction part; 4. a cutting section; 40. a mounting seat; 400. a first mounting hole; 401. a second mounting hole; 402. a protruding shaft; 403. a limiting plate; 404. a clamping part; 4041. an adjustment hole; 41. a chain plate; 410. an outer link plate; 4101. an accommodating chamber; 4102. a limiting hole; 4103. adjusting the opening; 4104. a vertical plate; 4105. horizontal edition; 4106. a guide groove; 4107. a cavity; 4108. reinforcing ribs; 411. an inner link plate; 4111. an accommodation hole; 41111. a stopper portion; 41112. a first accommodating portion; 41113. a second accommodating portion; 4112. a shaft hole; 4113. a third mounting hole; 412. an adjustment member; 4121. adjusting a rod; 41211. a club head; 412111, adjusting holes; 412112, steps; 41212. a screw; 4122. a spacing pin; 41221. a threaded hole; 42. a sprocket; 43. chain cutting; 44. a bearing; 45. a spacer; 46. a shaft end plate; 5. grading broken stone; 6. a ballastless track; 61. a track plate; 62. a support layer; 63. an end beam; 7. a traveling groove; 8. drawing the pile; 9. and (7) a working groove.
Detailed Description
It should be noted that, in the present application, technical features in examples and embodiments may be combined with each other without conflict, and the detailed description in the specific embodiment should be understood as an explanation of the gist of the present application and should not be construed as an improper limitation to the present application.
In the description of the present application, the "front" and "rear" orientations or positional relationships are based on the orientation shown in fig. 1, the "upper" and "lower" orientations are based on the orientation shown in fig. 8, the "horizontal" orientation is based on the orientation shown in fig. 11, and the "vertical" orientation is along the ballastless track. It is to be understood that such directional terms are merely for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the present application.
Aiming at the ballastless track roadbed upwarp defect, a common treatment method is to restore the smoothness of a ballastless track line through fastener adjustment, but the adjustment capability of the fastener to upwarp deformation is small, when the upwarp amount exceeds the fastener adjustment capability, other modes are required to be adopted for treatment so as to restore the elevation of the ballastless track, in addition, the workload is large during adjustment, the labor is consumed, and therefore, the efficiency is low, and the cost is high. The other method is to manually remove the original ballastless track structure and then fill the roadbed, and the method has the advantages of long construction time, low efficiency and high treatment cost.
In view of this, the chain saw provided in the embodiment of the present application is applied to a ballastless track subgrade arching treatment construction, please refer to fig. 1, and includes a power portion 1, a
Referring to fig. 11, the two power portions 1 respectively drive the two
Continuing to refer to fig. 11, before treating the roadbed upper arch defect of the
In the related art, the support layer 62 of the
In one embodiment, the power part 1 may be an explosion-proof motor, and the
In one embodiment, the
In one embodiment, the
In an embodiment, referring to fig. 2, an
It is understood that the number of the positioning holes 20 is not limited, and the number of the positioning holes 20 circumferentially distributed on the
Specifically, in an embodiment, referring to fig. 2, in the chainsaw of the present application, four
In an embodiment, referring to fig. 3, the
In an embodiment, referring to fig. 4, 5, 6 and 7, the
It can be understood that, by rotating the
In an embodiment, referring to fig. 4, 5, 6 and 7, the
In one embodiment, referring to fig. 7, the
In one embodiment, referring to fig. 3 and 8, since the chain saw cuts the graded crushed stone 5 with a larger width, the
In an embodiment, referring to fig. 4, 5 and 10, a first mounting hole 400 is formed at one end of the mounting
In an embodiment, referring to fig. 2 and fig. 9, an end of the mounting
In an embodiment, referring to fig. 4, the
The
It should be noted that, the limiting manner of the
The various embodiments/implementations provided herein may be combined with each other without contradiction.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
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