Automatic cap pressing mechanism of fuse
阅读说明:本技术 熔断器自动压帽机构 (Automatic cap pressing mechanism of fuse ) 是由 李涛昌 陆振东 刘红 于波 张桂俊 赫鑫兰 姚昀辰 于 2020-06-15 设计创作,主要内容包括:本发明涉及熔断器生产技术领域,具体地说是一种熔断器自动压帽机构,包括熔管输入机构、端帽翻转输入机构、压帽机构、下料机构和过渡机构,熔管输入机构包括输入齿轮盘和输入气缸,且待压装熔管通过熔管输入机构送入压帽工位,端帽翻转输入机构包括端帽推入气缸、端帽翻转电机、翻转座和端帽滚道,端帽通过端帽推入气缸推入翻转座的翻转槽口中,翻转座通过端帽翻转电机驱动翻转,且翻转后,翻转槽口内的斜面Q与端帽滚道输入端衔接,压帽机构设有压帽座,且压帽座退回时,所述压帽座上的槽口与所述端帽滚道的输出端衔接,完成压帽的熔管通过下料机构送至过渡机构中。本发明能够配合自动涂胶设备实现自动压帽作业,实现了熔断器全自动生产目的。(The invention relates to the technical field of fuse production, in particular to an automatic fuse cap pressing mechanism which comprises a fusion tube input mechanism, an end cap overturning input mechanism, a cap pressing mechanism, a discharging mechanism and a transition mechanism, wherein the fusion tube input mechanism comprises an input gear disc and an input cylinder, and the fusion tube to be pressed is fed into the cap pressing station through the fusion tube input mechanism, the end cap overturning input mechanism comprises an end cap pushing cylinder, an end cap overturning motor, an overturning seat and an end cap roller path, the end cap is pushed into an overturning groove opening of the overturning seat through the end cap pushing cylinder, the overturning seat is driven to overturn through the end cap overturning motor, after the rolling-over, the inclined plane Q in the rolling-over notch is connected with the input end of the end cap roller path, the cap pressing mechanism is provided with a cap pressing seat, and when the cap pressing seat retreats, the notch on the cap pressing seat is connected with the output end of the end cap roller path, and the fusion tube for pressing the cap is conveyed into the transition mechanism through the blanking mechanism. The automatic cap pressing machine can be matched with automatic gluing equipment to realize automatic cap pressing operation, and the purpose of full-automatic production of fuses is realized.)
1. The utility model provides an automatic cap mechanism that presses of fuse which characterized in that: the automatic pipe-pressing device comprises a fusion pipe input mechanism (1), an end cap overturning input mechanism (8), a cap pressing mechanism (7), a blanking mechanism (2) and a transition mechanism (3), wherein the fusion pipe input mechanism (1) comprises an input gear disc (101) and an input cylinder (102), a fusion pipe (6) to be pressed is sent into a fusion pipe supporting seat (103) at the end part of a cylinder rod of the input cylinder (102) through the input gear disc (101) and is sent into a cap pressing station through the input cylinder (102) to drive the fusion pipe supporting seat (103) to move, the end cap overturning input mechanism (8) comprises an end cap pushing cylinder (801), an end cap overturning motor (802), an overturning seat (803) and an end cap roller path (804), an end cap (11) is pushed into an overturning groove opening of the overturning seat (803) through the end cap pushing cylinder (801), the overturning seat (803) is driven to overturn through the end cap overturning motor (802), and an inclined plane Q in the overturning groove opening is connected with the end cap roller, the cap pressing mechanism (7) is provided with a movable cap pressing seat (702), when the cap pressing seat (702) returns, a pressing groove (7021) in the cap pressing seat (702) is connected with the output end of the end cap raceway (804), the end cap (11) moves through the cap pressing seat (702) to complete press mounting, and a fusion tube (6) for completing cap pressing is conveyed into the transition mechanism (3) through the blanking mechanism (2).
2. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: the fusion tube input mechanism (1) comprises an input gear disc (101), an input cylinder (102) and a fusion tube box, wherein the input gear disc (101) is arranged in the fusion tube box, one side of the input gear disc (101) is provided with a first material supporting plate (106) for separating K and K1 areas in the fusion tube box, the other side of the input gear disc (101) is provided with a second material supporting plate (104) for separating K and K2 areas in the fusion tube box, an opening between the first material supporting plate (106) and the second material supporting plate (104) corresponds to any notch in the input gear disc (101), an arc-shaped plate (107) matched with the input gear disc (101) is arranged below the second material supporting plate (104), and a fusion tube supporting seat (103) at the end part of a cylinder rod of the input cylinder (102) is positioned below the input gear disc (101) when retreating.
3. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: unloading mechanism (2) are including unloading clamping jaw (201), clamping jaw cylinder (203), lift cylinder (204), drag cylinder (202), lifter plate (205), movable plate (207) and unloading support (4), and wherein unloading support (4) upper end is located to movable plate (207), and drag cylinder (202) are located on unloading support (4), just movable plate (207) pass through drag cylinder (202) drive removes, lift cylinder (204) install in on movable plate (207), lifter plate (205) are installed in lift cylinder (204) jar pole tip, unloading clamping jaw (201) and clamping jaw cylinder (203) all install in on lifter plate (205), and unloading clamping jaw (201) pass through clamping jaw cylinder (203) drive is opened and shut.
4. The automatic cap pressing mechanism of a fuse according to claim 3, wherein: and a lifting guide rod (206) is respectively arranged on the lifting plate (205) and positioned at two sides of the blanking clamping jaw (201).
5. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: the transition mechanism (3) comprises a shifting cylinder (301) and a transition support seat, the transition support seat is driven to move by the shifting cylinder (301), and a plurality of transition grooves (302) are formed in the transition support seat.
6. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: end cap upset input mechanism (8) link to each other with an automatic rubber coating mechanism (9) through an end cap transmission path (10), just end cap (11) of end cap transmission path (10) output pass through the end cap pushes cylinder (801) and pushes in the upset notch of upset seat (803).
7. The automatic cap pressing mechanism of a fuse according to claim 6, wherein: the automatic gluing mechanism (9) comprises a gluing machine (901) and a gluing gear disc (902), end caps (11) sequentially enter each notch on the gluing gear disc (902) and are sequentially and one by one brought below the gluing machine (901) through the rotation of the gluing gear disc (902), and the end caps (11) after gluing are sequentially and one by one sent into the end cap transmission channel (10) through the rotation of the gluing gear disc (902).
8. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: the overturning seat (803) is driven to overturn for 90 degrees by an end cap overturning motor (802); and a pressure plate (805) is arranged on the upper side of the end cap raceway (804).
9. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: the cap pressing mechanism (7) comprises a cap pressing cylinder (701) and a cap pressing base (702), the cap pressing base (702) moves under the driving of the cap pressing cylinder (701), and the output end of the cap pressing roller path (804) is blocked when the cap pressing base (702) moves forwards.
10. The automatic cap pressing mechanism of a fuse according to claim 1, wherein: the fusion tube input mechanism (1), the end cap overturning input mechanism (8), the cap pressing mechanism (7), the blanking mechanism (2) and the transition mechanism (3) are all arranged on one frame (5).
Technical Field
The invention relates to the field of fuse production, in particular to an automatic cap pressing mechanism of a fuse.
Background
The fuse comprises a fusible core, a fuse tube and an end cap, wherein the fusible core is arranged in the fuse tube, and the end part of the fuse tube is pressed on the end cap to realize sealing. At present, the assembly process of the fuse is basically manual operation, although the technical indexes can basically reach the standard during inspection, the assembly process has the following defects:
firstly, the production efficiency is low due to the matching production of the tool by the hand;
secondly, the quality and the appearance of the assembled product are not uniform enough, and the qualification rate is lower;
thirdly, the manual pressing of the cap is uneven in force, so that the damage rate is high;
fourthly, in order to ensure that the end caps are firmly fixed, glue is required to be applied in the end caps, but the manual glue application is not uniform, the application positions are not standard, and sometimes the glue is removed and applied again, so that the material is wasted, and the labor cost is increased.
Along with the development of science and technology, automatic gluing equipment has appeared at present and has been used for the automatic rubber coating operation of end cap for rubber coating efficiency and quality improve greatly, nevertheless in order to improve production efficiency and production quality, still need be equipped with can with automatic rubber coating equipment takt matched with automatic cap pressing device, in order to realize fuse full automated production purpose.
Disclosure of Invention
The invention aims to provide an automatic cap pressing mechanism of a fuse, which can be matched with the production beat of automatic gluing equipment to realize automatic cap pressing operation, and further realizes the purpose of full-automatic production of the fuse.
The purpose of the invention is realized by the following technical scheme:
an automatic fuse capping mechanism comprises a fusion tube input mechanism, an end cap overturning input mechanism, a capping mechanism, a discharging mechanism and a transition mechanism, wherein the fusion tube input mechanism comprises an input gear disc and an input cylinder, a fusion tube to be pressed is fed into a fusion tube supporting seat at the end part of a cylinder rod of the input cylinder through the input gear disc and is driven by the input cylinder to move into a capping station, the end cap overturning input mechanism comprises an end cap pushing cylinder, an end cap overturning motor, an overturning seat and an end cap raceway, the end cap is pushed into an overturning notch of the overturning seat through the end cap pushing cylinder, the overturning seat is driven to overturn through the end cap overturning motor, an inclined plane Q in the overturning notch is connected with the input end of the end cap raceway after overturning, the capping mechanism is provided with a movable capping seat, and when the capping seat returns, a pressure groove on the capping seat is connected with the output end cap raceway, the end cap moves through the pressing cap seat to complete press mounting, and the fusion tube after the pressing cap is completed is conveyed into the transition mechanism through the discharging mechanism.
The fusion tube input mechanism comprises an input gear disc, an input cylinder and a fusion tube box, wherein the input gear disc is arranged in the fusion tube box, one side of the input gear disc is provided with a first material supporting plate for separating K and K1 areas in the fusion tube box, the other side of the input gear disc is provided with a second material supporting plate for separating K and K2 areas in the fusion tube box, an opening between the first material supporting plate and the second material supporting plate corresponds to any notch in the input gear disc, an arc-shaped plate matched with the input gear disc is arranged below the second material supporting plate, and a fusion tube supporting seat at the end part of a cylinder rod of the input cylinder is positioned below the input gear disc when retreating.
The blanking mechanism comprises a blanking clamping jaw, a clamping jaw air cylinder, a lifting air cylinder, a dragging air cylinder, a lifting plate, a movable plate and a blanking support, wherein the movable plate is movably arranged at the upper end of the blanking support, the dragging air cylinder is arranged on the blanking support, the movable plate is driven to move by the dragging air cylinder, the lifting air cylinder is arranged on the movable plate, the lifting plate is arranged at the end part of a cylinder rod of the lifting air cylinder, the blanking clamping jaw and the clamping jaw air cylinder are arranged on the lifting plate, and the blanking clamping jaw is driven to open and close by the clamping jaw.
And a lifting guide rod is arranged on each lifting plate at two sides of the blanking clamping jaw.
The transition mechanism comprises a shifting cylinder and a transition support seat, the transition support seat is driven to move through the shifting cylinder, and a plurality of transition grooves are formed in the transition support seat.
The end cap overturning input mechanism is connected with an automatic gluing mechanism through an end cap transmission channel, and the end cap at the output end of the end cap transmission channel is passed through the end cap pushing cylinder and pushed into an overturning groove opening of the overturning seat.
Automatic rubber coating mechanism includes spreading machine and rubber coating toothed disc, and the end cap gets into in each notch on the rubber coating toothed disc in proper order, and passes through rubber coating toothed disc rotates and takes the spreading machine below one by one in proper order, and the end cap after the rubber coating passes through rubber coating toothed disc rotates and sends into one by one in proper order in the end cap transmission path.
The overturning seat is driven to overturn for 90 degrees by an end cap overturning motor; and a pressing plate is arranged on the upper side of the end cap roller path.
The cap pressing mechanism comprises a cap pressing cylinder and a cap pressing seat, the cap pressing seat is driven to move by the cap pressing cylinder, and the output end of the end cap roller path is blocked when the cap pressing seat moves forwards.
The fusion tube input mechanism, the end cap overturning input mechanism, the cap pressing mechanism, the blanking mechanism and the transition mechanism are all arranged on one machine frame.
The invention has the advantages and positive effects that:
1. the automatic capping machine can be matched with automatic gluing equipment to realize automatic capping operation, wherein the fusion tube input mechanism realizes the input of a fusion tube to be pressed by using an input gear disc and an input cylinder, the end cap overturning input mechanism overturns and adjusts the posture of the glued end cap transmitted from the automatic gluing station and automatically inputs the end cap into a capping seat of the capping mechanism, so that the pressing of the end cap and the fusion tube is automatically completed by the movement of the capping seat, the full-automatic production process of a fuse from gluing to capping is realized, and the mechanisms are matched with each other to fully ensure the production beat matching of gluing and capping, thereby greatly improving the production efficiency.
2. The automatic pressing device has high automation degree, and can fully ensure the pressing quality of the end cap, wherein when a fusion tube is input for pressing, the position is limited by the notch on the input gear disc and the notch of the fusion tube supporting seat at the end part of the cylinder rod of the input air cylinder and does not deviate from the pressing direction, and the position is limited by the press groove on the press cap seat and does not deviate from the pressing direction.
3. The invention is provided with the transition mechanism to improve the working efficiency, the relative speed of pressing one fusion tube each time when the cap is pressed is higher, the long-distance transmission of the fusion tube after the cap is pressed delays time and reduces the efficiency, therefore, the invention places the fusion tube after the cap is pressed in the transition mechanism nearby to ensure the cap pressing efficiency, and then transfers all the fusion tubes on the transition mechanism in batches to ensure the output efficiency.
4. The invention can be used as a single cap pressing machine specially used for pressing caps of fuses, can also be matched with the production line flow operation, is flexible and convenient to use, integrates all mechanisms, has compact integral structure and saves installation space.
Drawings
Figure 1 is a front view of the present invention,
figure 2 is a top view of the present invention,
figure 3 is an enlarged view of the end cap inversion input mechanism at a in figure 2,
figure 4 is a front view of the end cap invert input mechanism of figure 3,
figure 5 is a front view of the blanking mechanism of figure 1,
fig. 6 is a left side view of the blanking mechanism of fig. 5.
Wherein, 1 is a fusion tube input mechanism, 101 is an input gear disc, 102 is an input cylinder, 103 is a fusion tube support seat, 1031 is a limit stop, 104 is a second retainer plate, 105 is a guide slide rail, 106 is a first retainer plate, 107 is an arc plate, 2 is a blanking mechanism, 201 is a blanking clamping jaw, 202 is a dragging cylinder, 2021 is a connecting plate, 203 is a clamping jaw cylinder, 204 is a lifting cylinder, 205 is a lifting plate, 206 is a lifting guide rod, 207 is a moving plate, 208 is a guide rail component, 3 is a transition mechanism, 301 is a shifting cylinder, 302 is a transition groove, 4 is a blanking slide block, 5 is a frame, 6 is a fusion tube, 7 is a capping mechanism, 701 is a capping cylinder, 702 is a capping seat, 7021 is a pressing groove, 8 is an end cap overturning input mechanism, 801 is an end cap pushing cylinder, 802 is an end cap overturning motor, 803 is an overturning seat, 804 is an end cap raceway, 805 is a pressing plate, and 9 is an automatic gluing mechanism, 901 is the glue spreader, 902 is the gluing gear plate, 10 is the end cap transmission channel, 11 is the end cap.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1-6, the invention comprises a fusion tube input mechanism 1, an end cap overturning input mechanism 8, a
As shown in fig. 1-2, the fusion tube input mechanism 1 includes an
The notch on the
As shown in fig. 3 to 4, the end cap turning input mechanism 8 includes an end
As shown in fig. 4, the
As shown in fig. 5 to 6, the
When the
As shown in fig. 5, the
When the cap is pressed, the relative speed of pressing one
As shown in fig. 2, the end cap overturning input mechanism 8 is connected to an automatic gluing mechanism 9 through an end
The working principle of the invention is as follows:
when the invention works, the
The
The
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