阅读说明：本技术 一种桦树茸制备装置、无糖桦树茸饮品配方及无糖饮品生产工艺 (Inonotus obliquus preparation device, sugar-free Inonotus obliquus beverage formula and sugar-free beverage production process ) 是由 张晓芬 于 2020-07-17 设计创作，主要内容包括：本发明公开了一种桦树茸制备装置、无糖桦树茸饮品配方及无糖饮品生产工艺,制备装置包括竖向和横向安装板,竖向安装板的内侧固定有转向座,转向座内穿设有竖轴,竖轴固定有第一锥形齿轮,竖向安装板的外侧固定有伺服电机,竖轴位于转向座外的轴体对称设有旋向相反的丝杆部,每个丝杆部的外侧套设有活动块；横向安装板通过第一电动推杆支撑有管罩,上层活动块的外端固定有营养盒,下层活动块的外端固定有基质盒。本发明装置可快速诱使桦树茸菌丝萌发及生长,利于工业化养殖培育；桦树茸无糖饮品生产工艺设计合理,其加温可使桦树茸菌丝更容易析出活性物质,加压可以增加渗透力,提取率高,饮品适用于糖尿病人饮用。(The invention discloses a preparation device of birch mushroom, a formula of a sugar-free birch mushroom beverage and a production process of the sugar-free beverage, wherein the preparation device comprises a vertical mounting plate and a transverse mounting plate, a steering seat is fixed on the inner side of the vertical mounting plate, a vertical shaft penetrates through the steering seat, a first bevel gear is fixed on the vertical shaft, a servo motor is fixed on the outer side of the vertical mounting plate, shaft bodies of the vertical shafts, which are positioned outside the steering seat, are symmetrically provided with screw rod parts with opposite rotation directions, and a movable block is sleeved on the outer side of each screw rod part; the transverse mounting plate is supported by a pipe cover through a first electric push rod, the outer end of the upper movable block is fixed with a nutrition box, and the outer end of the lower movable block is fixed with a substrate box. The device can rapidly induce the germination and growth of the inonotus obliquus hyphae, and is beneficial to industrial culture; the production process of the inonotus obliquus sugar-free beverage is reasonable in design, active substances can be more easily separated from the inonotus obliquus hyphae by heating, the permeability can be increased by pressurizing, the extraction rate is high, and the beverage is suitable for being drunk by diabetics.)

1. The utility model provides an inonotus obliquus preparation facilities, includes vertical mounting panel and horizontal mounting panel, its characterized in that: a steering seat is fixed on the inner side of the vertical mounting plate, a vertical shaft penetrates through the steering seat, a first bevel gear is fixed on a shaft body of the vertical shaft, which is positioned in the steering seat, a servo motor is fixed on the outer side of the vertical mounting plate, a driving shaft is fixed on an output shaft of the servo motor through a coupler, the driving shaft is perpendicular to the axis of the vertical shaft, a second bevel gear is fixed on the outer end of the driving shaft, the first bevel gear and the second bevel gear are meshed with each other to form an umbrella-shaped steering gear set, screw rod parts with opposite rotating directions are symmetrically arranged on the shaft body of the vertical shaft, which is positioned outside the steering seat, a movable block is sleeved on the outer side of each screw rod part, vertical sliding grooves are symmetrically formed in the inner side of the vertical mounting plate, and the inner end of;

be fixed with first electric putter on the transverse installation board, first electric putter's expansion end fixed stay has the pipe casing, is located the upper strata the outer end of movable block is fixed with nutrition box, is located the lower floor the outer end of movable block is fixed with the matrix box, nutrition box and matrix box when being close to along vertical direction mutual displacement, can with pipe casing both ends sliding seal butt joint respectively, the lower port of pipe casing is located one side inner wall of keeping away from first electric putter and is fixed with semi-circular cutter.

2. The apparatus for preparing chaga according to claim 1, wherein: the inside of nutrition box is equipped with PMKD and adjustable shelf, PMKD's plate body equipartition has the liquid outlet, the outer end of nutrition box is fixed with second electric putter, second electric putter's expansion end links firmly with adjustable shelf's upside, cylindricality sponge piece and spacing spring have been placed between PMKD and the adjustable shelf, the outside at the cylindricality sponge piece is established to the spacing spring housing, the lateral wall switch-on of nutrition box has the fluid infusion pipe.

3. The apparatus for preparing chaga according to claim 2, wherein: a gap of 0.5-1cm is reserved between the fixed bottom plate and the lower opening end face of the nutrition box.

4. The apparatus for preparing chaga according to claim 2, wherein: and a one-way liquid valve is arranged at the joint of the liquid supplementing pipe and the nutrition box.

5. The apparatus for preparing chaga according to claim 1, wherein: the upper end of the substrate box is provided with an opening, and a limit ring is arranged in the substrate box.

6. The apparatus for preparing chaga according to claim 1, wherein: the upper side wall of the pipe cover is provided with a plurality of ventilation micropores.

7. The apparatus for preparing chaga according to claim 1, wherein: the pipe cover is a transparent toughened glass cover, and the semicircular cutter is made of ceramic materials.

8. The sugar-free inonotus obliquus beverage formula is characterized in that: the formula of the sugar-free inonotus obliquus beverage comprises the following raw materials in parts by weight: 100 parts of inonotus obliquus extract, 0.5-2 parts of stevioside, 2-3 parts of corn stigma and 2200 parts of water.

9. A production process of a sugar-free Inonotus obliquus beverage is characterized by comprising the following steps:

1) collecting Chaba mycelium prepared by Chaba preparation device, crushing to 60-80 mesh, placing into ultrasonic extraction tank, adding purified water, soaking at normal temperature, and performing ultrasonic assisted extraction to complete the soaking process;

2) pouring the mixture in the ultrasonic leaching tank into an enlarged culture brewing device, heating to 30-40 ℃, pressurizing to 5-10MPa for 5-7 hours, standing for 3-5 hours, and pumping out the supernatant to a temperature-controlled freezing tank for storage;

3) after the supernatant in the enlarged culture brewing device is pumped out, adding purified water into the residues, repeating the heating, pressurizing and standing processes in the step 2), and pumping out the supernatant again to a temperature control freezing tank for storage;

4) and (2) mixing the temperature-controlled frozen liquid, stevioside, corn stigma and purified water according to the mass ratio of 100:0.5-2: 2-3: 2000-2200 proportion to obtain the inonotus obliquus sugar-free beverage.

10. The production process of the inonotus obliquus sugar-free beverage according to claim 9, characterized in that: in the step 1), the weight ratio of the crushed material of the Inonotus obliquus mycelium to the purified water is 3-5: 1.

Technical Field

The invention relates to the technical field of beverage processing and production, in particular to a preparation device of inonotus obliquus, a sugar-free inonotus obliquus beverage formula and a sugar-free beverage production process.

Background

Inonotus obliquus is a tumor-like rare medicinal health fungus growing under the bark of living standing tree such as white birch, silver birch, elm, and alder or dead trunk of felled tree, and is also called Inonotus obliquus, and Siberian Ganoderma. The Inonotus obliquus mycelium is extremely cold-resistant, the mycelium growing in the tree can resist low temperature of minus 40 ℃, and the Inonotus obliquus mycelium is mainly distributed in the regions of 40-50 degrees north latitude of northern hemisphere such as Russia, Finland, Poland, Japanese Hokkaido and the like and in the areas of Heilongjiang and Jilin in China. The Inonotus obliquus contains multiple functional components, and has outstanding medicinal value. In recent years, more and more research results show that the inonotus obliquus contains a large amount of plant fiber polysaccharides, wherein substances such as glucan, isopolysaccharide, pectin and the like can also be used as one of cell membrane components, and particularly, the polysaccharide BRM (biological Response modifiers) substance has high glucan content, can improve the activity of immune cells, and has the effects of inhibiting cancer cell diffusion, preventing cancer recurrence, avoiding gastrointestinal absorption of carcinogenic substances and the like.

The traditional artificial culture method of the inonotus obliquus is not easy to succeed, the bacterial strain is expensive, the inonotus obliquus is very easy to be infected by mixed bacteria or plant diseases and insect pests at the initial growth stage, if a container with strong tightness is used for culture to prevent pollution, the problems that the inonotus obliquus mycelium cannot germinate and grows slowly, the inonotus obliquus mycelium is more easy to be infected by the mixed bacteria or the nutrient content of metabolite is insufficient due to poor competitiveness at the later growth stage and the like are often caused due to high temperature, poor gas fluidity, insufficient oxygen and high metabolite concentration in the container. Moreover, the traditional culture method is complicated, a large amount of manpower cost for management and monitoring is consumed, the procedures such as culture solution addition, device air permeability, observation and regulation of environment temperature and humidity are carried out, once the condition of the culture environment is improperly controlled, the production state and the product quality of the Inonotus obliquus mycelium can be affected, and the production yield is low. In addition, the current market lacks sugar-free Inonotus obliquus beverage suitable for diabetics to drink.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provides a preparation device of the Inonotus obliquus, a sugar-free Inonotus obliquus beverage formula and a sugar-free beverage production process.

In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

a preparation device of Inonotus obliquus comprises a vertical mounting plate and a transverse mounting plate, wherein a steering seat is fixed on the inner side of the vertical mounting plate, a vertical shaft penetrates through the steering seat, a first bevel gear is fixed on a shaft body of the vertical shaft positioned in the steering seat, a servo motor is fixed on the outer side of the vertical mounting plate, a driving shaft is fixed on an output shaft of the servo motor through a coupler, the axial lines of the driving shaft and the vertical shaft are mutually vertical, a second bevel gear is fixed at the outer end of the driving shaft, the first bevel gear and the second bevel gear are meshed with each other to form an umbrella-shaped steering gear set, the shaft body of the vertical shaft positioned outside the steering seat is symmetrically provided with screw rod parts with opposite rotation directions, the outer side of each screw rod part is sleeved with a movable block, vertical sliding grooves are symmetrically formed in the inner sides of the vertical mounting plates, and the inner ends of the movable blocks are limited in the vertical sliding grooves in a sliding mode;

be fixed with first electric putter on the transverse installation board, first electric putter's expansion end fixed stay has the pipe casing, is located the upper strata the outer end of movable block is fixed with nutrition box, is located the lower floor the outer end of movable block is fixed with the matrix box, nutrition box and matrix box when being close to along vertical direction mutual displacement, can with pipe casing both ends sliding seal butt joint respectively, the lower port of pipe casing is located one side inner wall of keeping away from first electric putter and is fixed with semi-circular cutter.

Further, among the above-mentioned Inonotus obliquus preparation facilities, the inside of nutrition box is equipped with PMKD and movable partition board, PMKD's plate body equipartition has the liquid outlet, the outer end of nutrition box is fixed with second electric putter, second electric putter's expansion end links firmly with movable partition board's upside, cylindricality sponge piece and spacing spring have been placed between PMKD and the movable partition board, the outside at cylindricality sponge piece is established to the spacing spring housing, the lateral wall switch-on of nutrition box has the fluid infusion pipe.

Furthermore, in the above preparation device, a gap of 0.5-1cm is left between the fixed bottom plate and the lower opening end face of the nutrition box.

Furthermore, in the above preparation device for Inonotus obliquus, a one-way liquid valve is arranged at the connection of the liquid supplementing pipe and the nutrition box.

Further, in the above preparation apparatus for Inonotus obliquus, the upper end of the substrate box is an opening, and a limit ring is arranged inside the substrate box.

Furthermore, in the above apparatus for preparing Inonotus obliquus, the upper side wall of the tube cover is provided with a plurality of ventilation micropores.

Further, in the above apparatus for preparing chaga, the tube cover is a transparent toughened glass cover.

Further, in the above apparatus for preparing chaga, the semicircular cutter is made of a ceramic material.

The sugar-free Inonotus obliquus beverage formula is composed of the following raw materials in parts by weight: 100 parts of inonotus obliquus extract, 0.5-2 parts of stevioside, 2-3 parts of corn stigma and 2200 parts of water.

A production process of inonotus obliquus sugar-free beverage comprises the following steps:

1) collecting Chaba mycelium prepared by Chaba preparation device, crushing to 60-80 mesh, placing into ultrasonic extraction tank, adding purified water, soaking at normal temperature, and performing ultrasonic assisted extraction to complete the soaking process;

2) pouring the mixture in the ultrasonic leaching tank into an enlarged culture brewing device, heating to 30-40 ℃, pressurizing to 5-10MPa for 5-7 hours, standing for 3-5 hours, and pumping out the supernatant to a temperature-controlled freezing tank for storage;

3) after the supernatant in the enlarged culture brewing device is pumped out, adding purified water into the residues, repeating the heating, pressurizing and standing processes in the step 2), and pumping out the supernatant again to a temperature control freezing tank for storage;

4) and (2) mixing the temperature-controlled frozen liquid, stevioside, corn stigma and purified water according to the mass ratio of 100:0.5-2: 2-3: 2000-2200 proportion to obtain the inonotus obliquus sugar-free beverage.

Further, in the step 1), the weight ratio of the crushed pieces of the inonotus obliquus mycelium to the purified water is 3-5: 1.

The invention has the beneficial effects that:

1. the preparation device of the inonotus obliquus provided by the invention is scientific and reasonable in structural design, the nutrient box is convenient for storing and releasing culture solution, the matrix box is convenient for storing matrix, the germination and growth of the inonotus obliquus hyphae can be rapidly induced, the tube cover is used as a growth place of the inonotus obliquus hyphae, when the inonotus obliquus hyphae grows to the picking length, the nutrient box, the matrix box and the tube cover are separated, and then the tube cover is rapidly moved to cut and collect the inonotus obliquus hyphae, so that the operation is convenient, and the industrial culture is facilitated.

2. The production process of the inonotus obliquus sugar-free beverage provided by the invention is reasonable in design, active substances can be more easily separated from the inonotus obliquus hyphae by heating, the permeability can be increased by pressurizing, the extraction rate is high, the effect of liquid submerged fermentation is achieved, and the inonotus obliquus sugar-free beverage is suitable for being drunk by diabetics.

Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of the present invention as a whole;

FIG. 2 is a schematic top view of the tube housing of the present invention;

FIG. 3 is a schematic view of the connection between the vertical mounting plate and the movable block according to the present invention;

FIG. 4 is a schematic diagram of the construction of the tube housing, nutrient cassette and matrix cassette of the present invention;

in the drawings, the parts are numbered as follows:

1-a vertical mounting plate, 2-a transverse mounting plate, 3-a steering seat, 4-a vertical shaft, 5-a first bevel gear, 6-a screw rod part, 7-a servo motor, 8-a driving shaft, 9-a second bevel gear, 10-a movable block, 11-a first electric push rod, 12-a pipe cover, 13-a nutrition box, 14-a fixed bottom plate, 15-a liquid outlet, 16-a movable partition plate, 17-a second electric push rod, 18-a cylindrical sponge block, 19-a limiting spring, 20-a liquid supplementing pipe, 21-a one-way liquid valve, 22-a matrix box and 23-a semicircular cutter.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.