Fruit processing device and processing method
阅读说明:本技术 一种水果加工装置及加工方法 (Fruit processing device and processing method ) 是由 张拨 于 2020-04-29 设计创作,主要内容包括:本发明公开一种水果加工装置及加工方法,属于水果加工技术领域。本发明提供的加工装置通过设计挤压部件对水果进行挤压;其中,挤压带对水果进行初步挤压;挤压滚筒从多个角度对挤压带施加挤压力,使水果得以充分挤压,挤出的果汁通过积液槽收集,挤压后的水果结块形成果块;同时,设计切块部件对果块进行切块,果块切块后易于晾干以制成果干。与现有技术相比,本发明提供的加工装置能够对水果进行充分挤压,提高果汁的产出量;同时对挤压后的果块进行切块,便于晾干后制成果干,进而提高水果的利用率,提高果汁生产企业的产品产出,进而降低果汁生产企业的材料成本。(The invention discloses a fruit processing device and a processing method, and belongs to the technical field of fruit processing. The processing device provided by the invention extrudes the fruits by designing the extrusion part; wherein, the fruit is preliminarily extruded by the extruding belt; the squeezing roller applies squeezing force to the squeezing belt from a plurality of angles to fully squeeze the fruits, squeezed fruit juice is collected through the juice accumulating groove, and the squeezed fruits are caked to form fruit blocks; meanwhile, the dicing component is designed to dice the fruit blocks, and the fruit blocks are easy to dry after being diced to prepare dried fruits. Compared with the prior art, the processing device provided by the invention can fully extrude fruits, so that the output of fruit juice is improved; simultaneously to the fruit piece after the extrusion stripping and slicing, be convenient for make the dried fruit after drying, and then improve the utilization ratio of fruit, improve fruit juice manufacturing enterprise's product output, and then reduce fruit juice manufacturing enterprise's material cost.)
1. A fruit processing device, comprising:
the squeezing component comprises a first frame, a roller assembly horizontally arranged in the first frame, a squeezing belt wound around the roller assembly, a first driving assembly for driving the roller assembly to move and a liquid collecting tank for collecting fruit juice; the roller assembly is rotatably connected with the first frame; the extrusion belt is provided with a plurality of filtering holes or is made of mesh materials; the liquid accumulation tank is fixed in the first frame;
the cutting component comprises a second rack, a conveying assembly for conveying the extruded fruit pieces, a cutting assembly for cutting the extruded fruit pieces, a second driving assembly for driving the cutting assembly to move and a sliding plate arranged on the working platform; the second rack comprises a working platform, the conveying assembly is arranged on the working platform, the dicing assembly is arranged on the conveying assembly in a spanning mode, and the second driving assembly is arranged below the working platform; when fruit when extrusion part, first drive assembly drives the motion of drum set spare and makes the extrusion area extrude fruit, and the fruit juice of being extruded passes through the hydrops groove and collects, and the fruit piece after being extruded is discharged to conveying assembly on, and conveying assembly transports the fruit piece to stripping and slicing subassembly below, and the stripping and slicing subassembly is with the fruit piece stripping and slicing, and the fruit piece after the stripping and slicing passes through the slide and discharge.
2. The fruit processing device of claim 1, wherein the roller assembly comprises a squeeze roller and a guide roller; the two adjacent extrusion rollers are respectively provided with a set distance in the horizontal direction and the vertical direction; the winding directions of the extrusion belts on two adjacent extrusion rollers are opposite, the extrusion belts comprise a first annular belt and a second annular belt, and the winding directions of the first annular belt and the second annular belt on the same extrusion roller are the same; the first annular belt and the second annular belt are at least partially attached, the first annular belt and the second annular belt are gradually attached from one side close to the first rack, and the first annular belt and the second annular belt are gradually separated from the other side close to the first rack; the guide roller is used for supporting the extrusion belt and changing the winding direction of the extrusion belt.
3. The fruit processing device according to claim 1, wherein the dicing assembly comprises a cutter and a first crank and rocker mechanism rotatably connected to one end of the cutter, the other end of the cutter being rotatably connected to the side frame of the conveying assembly; the first crank and rocker structure comprises a first crank and a first rocker, one end of the first crank is fixedly connected with the second driving assembly, and the other end of the first crank is rotatably connected with the end part, far away from the cutter, of the first rocker.
4. The fruit processing device of claim 1, wherein the dicing member further comprises a compacting assembly comprising a pressure plate, a horizontally disposed pressure bar, two parallel disposed slide bars, and a second crank and rocker mechanism; the pressing plate is positioned above the conveying assembly, the bottom surface of the pressing rod is fixedly connected with the pressing plate, two ends of the pressing rod are respectively connected with one end, close to the top, of the sliding rod, and the sliding rod vertically penetrates through the working platform and can slide up and down along the vertical direction; the second crank-rocker mechanism comprises a second crank, a second rocker and a third rocker; one end of the second crank is fixedly connected with the second driving assembly, the other end of the second crank is rotatably connected with one end of the second rocker, the other end of the second rocker is rotatably connected with the middle of the third rocker, and two ends of the third rocker are hinged to the bottom of the sliding rod respectively.
5. The processing apparatus as claimed in claim 1, wherein the pressing member further comprises a tension assembly for adjusting tension of the pressing belt.
6. The processing device as claimed in claim 5, wherein the tensioning assembly comprises a manual tensioning assembly, the manual tensioning assembly comprises a first tensioning roller tangent to the inner annular surface of the extrusion belt, a sliding block rotatably connected with the end of the first tensioning roller, a guide rod slidably connected with the sliding block, a pushing screw rotatably connected with the sliding block, and a screw nut sleeved on the pushing screw; the guide rod is fixed on the first rack, the lead screw nut is fixedly connected with the first rack, and a rotating hand disc is arranged at the end part of the pushing lead screw, which is far away from the first tensioning roller.
7. The processing device as claimed in claim 5, wherein the tensioning assembly comprises an automatic tensioning assembly, the automatic tensioning assembly comprises a second tensioning roller tangent to the inner annular surface of the extrusion belt, an automatic cylinder fixedly connected with the first frame, and a connecting rod hinged with a telescopic rod of the automatic cylinder; a sliding groove is formed in the first rack, and roller rotating shafts at two ends of the second tensioning roller are inserted into the sliding groove and extend out of the sliding groove to be rotatably connected with one end, far away from the automatic cylinder, of the connecting rod.
8. The processing apparatus as claimed in claim 1, wherein the pressing belt is made of polyester canvas.
9. A processing method of a fruit processing device is characterized by comprising the following steps:
step 1: the first driving component operates to drive the extrusion roller to rotate, and the extrusion roller drives the first endless belt and the second endless belt to circularly move;
step 2: adding cleaned fruits into the squeezing part from one end of the first annular belt and one end of the second annular belt which are gradually attached to each other, wherein the first annular belt and the second annular belt are gradually attached to enable a gap between the first annular belt and the second annular belt to be gradually reduced, the first annular belt and the second annular belt clamp the fruits and drive the fruits to move, and in the fruit moving process, the first annular belt and the second annular belt squeeze the fruits, so that fruit juice in the fruits is squeezed out and permeates the first annular belt or the second annular belt to drip into the liquid accumulating groove;
and step 3: the winding directions of the squeezing belts at two adjacent squeezing rollers are opposite, so that the squeezing rollers further squeeze the first annular belt or the second annular belt from multiple directions, the fruit positioned between the first annular belt and the second annular belt is further squeezed, and the squeezed fruit juice and the fruit juice infiltrated in the first annular belt and the second annular belt are squeezed out and collected by the liquid accumulating groove;
and 4, step 4: the first annular belt and the second annular belt are gradually separated, the squeezed peel and pulp of the fruit form a lump and are discharged onto the conveying assembly of the cutting component along with the separation of the first annular belt and the second annular belt, and the conveying assembly drives the fruit blocks to move to the lower part of the cutting component;
and 5: the second driving component operates to drive the first crank rocker mechanism and the second crank rocker mechanism to move, the second crank rocker mechanism drives the sliding rod to move up and down, and the first crank rocker mechanism drives the cutter to press down and lift up; when the sliding rod moves downwards, the pressing plate presses the fruit blocks to keep the fruit blocks static, the cutter presses downwards to cut the fruit blocks, then the sliding rod drives the pressing plate to move upwards, meanwhile, the cutter lifts upwards, the conveying assembly drives the fruit blocks to move to discharge the cut fruit blocks from the end part of the conveying assembly, and the discharged fruit blocks slide into the collecting device through the sliding plate.
Technical Field
The invention belongs to the technical field of fruit processing, and particularly relates to a fruit processing device and a processing method.
Background
The fruit juice is a juice product obtained by taking fruits as raw materials through physical methods such as squeezing, centrifuging, extracting and the like. Since the adverse effects of carbonated beverages on the human body have been a considerable debate, juice beverages with healthy, nutritional characteristics are becoming increasingly popular among consumers instead of carbonated beverages.
In the production of fruit juice, which is required to extract fruit, the currently used juice extractors are mainly centrifugal type extractors, which extract juice by mainly crushing fruit and vegetable raw materials into pieces by a mechanical blade rotating at a high speed to pulp, then rapidly rotating by a centrifugal device and then separating the juice from the pulp by a filter, and the pulp is usually discarded because of non-edibility because the pulp is consumed for a long time, which causes a decrease in human gastric motility and a decrease in digestive function. Even if people eat the food, the fruit and vegetable fibers in the food are also damaged, and the promoting effect on the gastrointestinal peristalsis of people is also reduced.
The nutrition of fruit not only exists in the middle of the fruit juice, still exists with in the middle of the peel of water pipe and pulp, the very big reduction fruit of current juice extractor is at the in-process utilization ratio of squeezing the juice, leads to the material cost of fruit juice manufacturing enterprise higher to finally pass on the consumer through the selling price that improves fruit juice, cause consumer's interests impaired. Therefore, it is an urgent need to solve the above-mentioned problems by designing a fruit processing device to improve the utilization rate of the squeezed fruit juice.
Disclosure of Invention
The purpose of the invention is as follows: provides a fruit processing device and a processing method, which are used for solving the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a fruit processing device comprising:
the squeezing component comprises a first frame, a roller assembly horizontally arranged in the first frame, a squeezing belt wound around the roller assembly, a first driving assembly for driving the roller assembly to move and a liquid collecting tank for collecting fruit juice; the roller assembly is rotatably connected with the first frame; the extrusion belt is provided with a plurality of filtering holes or is made of mesh materials; the liquid accumulation tank is fixed in the first frame;
the cutting component comprises a second rack, a conveying assembly for conveying the extruded fruit pieces, a cutting assembly for cutting the extruded fruit pieces, a second driving assembly for driving the cutting assembly to move and a sliding plate arranged on the working platform; the second rack comprises a working platform, the conveying assembly is arranged on the working platform, the dicing assembly is arranged on the conveying assembly in a spanning mode, and the second driving assembly is arranged below the working platform; when fruit when extrusion part, first drive assembly drives the motion of drum set spare and makes the extrusion area extrude fruit, and the fruit juice of being extruded passes through the hydrops groove and collects, and the fruit piece landing after being extruded is to conveyor assembly on, and conveyor assembly transports the fruit piece to stripping and slicing subassembly below, and the stripping and slicing subassembly is with the fruit piece stripping and slicing, and the fruit piece after the stripping and slicing passes through the slide and discharges.
In a further embodiment, the roller assembly includes a squeeze roller and a guide roller; the two adjacent extrusion rollers are respectively provided with a set distance in the horizontal direction and the vertical direction; the winding directions of the extrusion belts on two adjacent extrusion rollers are opposite, the extrusion belts comprise a first annular belt and a second annular belt, and the winding directions of the first annular belt and the second annular belt on the same extrusion roller are the same; the fruit which is included between the first endless belt and the second endless belt is continuously pressed by the pressing roller from one side of the first endless belt or one side of the second endless belt, so that the juice in the fruit is fully extruded; the first endless belt and the second endless belt are at least partially attached, and squeeze the fruits while moving together with the fruits to squeeze juice in the fruits; the first annular belt and the second annular belt are gradually attached from one side close to the first rack, the first annular belt and the second annular belt are gradually separated from the other side close to the first rack, and after the fruit is squeezed and juiced, the peel and the pulp of the fruit are squeezed to form a fruit block and are discharged from one side where the first annular belt and the second annular belt are separated; the guide roller is used for supporting the extrusion belt and changing the winding direction of the extrusion belt.
In a further embodiment, the cutting assembly comprises a cutter and a first crank rocker mechanism which is rotatably connected with one end of the cutter, and the other end of the cutter is rotatably connected with the side frame of the conveying assembly; the first crank and rocker structure comprises a first crank and a first rocker, one end of the first crank is fixedly connected with the second driving assembly, and the other end of the first crank is rotatably connected with the end part, far away from the cutter, of the first rocker; the second driving assembly drives the first crank to rotate, the first crank drives the first rocker to swing, the first rocker drives the cutter to press and lift downwards, and the cutter cuts fruit blocks on the conveying assembly when pressing downwards.
In a further embodiment, the dicing part further comprises a pressing assembly, wherein the pressing assembly comprises a pressing plate, a horizontally arranged pressing rod, two parallel sliding rods and a second crank-rocker mechanism; the pressing plate is positioned above the conveying assembly, the bottom surface of the pressing rod is fixedly connected with the pressing plate, two ends of the pressing rod are respectively connected with one end, close to the top, of the sliding rod, and the sliding rod vertically penetrates through the working platform and can slide up and down along the vertical direction; the second crank-rocker mechanism comprises a second crank, a second rocker and a third rocker; one end of the second crank is fixedly connected with the second driving assembly, the other end of the second crank is rotatably connected with one end of a second rocker, the other end of the second rocker is rotatably connected with the middle part of a third rocker, and two ends of the third rocker are respectively hinged with the bottoms of the sliding rods; the second driving assembly drives the second crank to rotate, the second crank electrically drives the second rocker to swing, the second rocker drives the sliding rod to move up and down through the third rocker, and when the sliding rod moves down, the pressing rod drives the pressing plate to press down to press the fruit blocks, so that the fruit blocks can be conveniently cut; when the sliding rod moves upwards, the pressing plate is lifted, and the conveying assembly drives the fruit blocks to move, so that the cut fruit blocks are discharged.
In a further embodiment, the pressing member further comprises a tensioning assembly for adjusting the tension of the pressing belt, and the pressing belt is tensioned by the tensioning assembly to ensure that the pressing belt has a sufficient pressing force.
In a further embodiment, the tensioning assembly comprises a manual tensioning assembly, and the manual tensioning assembly comprises a first tensioning roller tangent to the inner annular surface of the extrusion belt, a sliding block rotationally connected with the end of the first tensioning roller, a guide rod slidingly connected with the sliding block, a pushing screw rotationally connected with the sliding block, and a screw nut sleeved on the pushing screw; the guide rod is fixed on the first rack, the lead screw nut is fixedly connected with the first rack, and a rotating hand disc is arranged at the end part of the pushing lead screw, which is far away from the first tensioning roller; the hand disc is rotated to push the lead screw to push the sliding block to slide along the guide rod, so that the first tensioning roller applies acting force to the extruded belt from the inner ring surface of the extruded belt, and the extruded belt is ensured to be kept in a tensioned state.
In a further embodiment, the tensioning assembly comprises an automatic tensioning assembly, and the automatic tensioning assembly comprises a second tensioning roller tangent to the inner annular surface of the extrusion belt, an automatic air cylinder fixedly connected with the first frame, and a connecting rod hinged with a telescopic rod of the automatic air cylinder; a sliding groove is formed in the first rack, and roller rotating shafts at two ends of the second tensioning roller are inserted into the sliding groove and extend out of the sliding groove to be rotatably connected with one end, far away from the automatic cylinder, of the connecting rod; the expansion rod of the automatic air cylinder extends to push the second tensioning roller along the direction of the sliding chute through the connecting rod, so that the second tensioning roller applies acting force to the extrusion belt from the inner ring surface of the extrusion belt, and the extrusion belt is further ensured to be kept in a tensioning state.
In a further embodiment, the squeeze band is made of polyester canvas.
In order to achieve the above purpose, the invention also provides the following technical scheme:
a processing method of a fruit processing device comprises the following steps:
step 1: the first driving component operates to drive the extrusion roller to rotate, and the extrusion roller drives the first endless belt and the second endless belt to circularly move;
step 2: adding cleaned fruits into the squeezing part from one end of the first annular belt and one end of the second annular belt which are gradually attached to each other, wherein the first annular belt and the second annular belt are gradually attached to enable a gap between the first annular belt and the second annular belt to be gradually reduced, the first annular belt and the second annular belt clamp the fruits and drive the fruits to move, and in the fruit moving process, the first annular belt and the second annular belt squeeze the fruits, so that fruit juice in the fruits is squeezed out and permeates the first annular belt or the second annular belt to drip into the liquid accumulating groove;
and step 3: the winding directions of the squeezing belts at two adjacent squeezing rollers are opposite, so that the squeezing rollers further squeeze the first annular belt or the second annular belt from multiple directions, the fruit positioned between the first annular belt and the second annular belt is further squeezed, and the squeezed fruit juice and the fruit juice infiltrated in the first annular belt and the second annular belt are squeezed out and collected by the liquid accumulating groove;
and 4, step 4: the first annular belt and the second annular belt are gradually separated, the squeezed peel and pulp of the fruit form a lump and are discharged onto the conveying assembly of the cutting component along with the separation of the first annular belt and the second annular belt, and the conveying assembly drives the fruit blocks to move to the lower part of the cutting component;
and 5: the second driving component operates to drive the first crank rocker mechanism and the second crank rocker mechanism to move, the second crank rocker mechanism drives the sliding rod to move up and down, and the first crank rocker mechanism drives the cutter to press down and lift up; when the sliding rod moves downwards, the pressing plate presses the fruit blocks to keep the fruit blocks static, the cutter presses downwards to cut the fruit blocks, then the sliding rod drives the pressing plate to move upwards, meanwhile, the cutter lifts upwards, the conveying assembly drives the fruit blocks to move to discharge the cut fruit blocks from the end part of the conveying assembly, and the discharged fruit blocks slide into the collecting device through the sliding plate.
Has the advantages that: the invention provides a fruit processing device and a processing method, wherein fruits are extruded by designing an extrusion part; wherein the squeezing belt is used for primarily squeezing the fruits; the squeezing roller applies squeezing force to the squeezing belt from a plurality of angles to fully squeeze the fruits, squeezed fruit juice is collected through the juice accumulating groove, and the squeezed fruits are caked to form fruit blocks; meanwhile, the cutting component is designed to cut the fruit blocks, and the fruit blocks are easy to dry after being cut to be made into dried fruits. Compared with the prior art, the processing device provided by the invention can fully extrude fruits, so that the output of fruit juice is improved; simultaneously to the fruit piece after the extrusion stripping and slicing, be convenient for make the dried fruit after drying, and then improve the utilization ratio of fruit, improve fruit juice manufacturing enterprise's product output, and then reduce fruit juice manufacturing enterprise's material cost.
Drawings
Fig. 1 is a schematic view of the structure of a fruit processing device of the present invention.
Fig. 2 is a cross-sectional view of the pressing part of the fruit processing device of the present invention.
Fig. 3 is a side view of the roller assembly and the pressing belt of the fruit processing device of the present invention.
Fig. 4 is a schematic view of the structure of the cutting part of the fruit processing device of the present invention.
Fig. 5 is a schematic view of the construction of the dicing assembly of the fruit processing device of the present invention.
Fig. 6 is a schematic view of the construction of the dicing assembly and the pressing assembly of the fruit processing device of the present invention.
Fig. 7 is a schematic view of the construction of the compacting assembly of the fruit processing device of the present invention.
Fig. 8 is a schematic view of the manual tensioning assembly of the fruit processing device of the present invention.
Fig. 9 is a schematic view of the automatic tensioning assembly of the fruit processing device of the present invention.
In fig. 1 to 9, the following symbols are respectively given: the device comprises a
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without one or more of these specific details. In other instances, well-known features have not been described in order to avoid obscuring the invention.
The applicant believes that current juicers are primarily centrifugal juicers which break the peel and pulp of the fruit into pulp during the juicing process. The fruit and vegetable fibers in the peel and pulp are damaged, so that the promoting effect on the gastrointestinal peristalsis of people is greatly reduced, the edibility of the people is reduced, and the people are usually discarded. The utilization rate of the fruits in the juicing process is greatly reduced, the product output of fruit juice production enterprises is reduced, the material cost of fruit juice production is increased, the selling price of the fruit juice is finally improved to be transferred to consumers, and the expenditure of the consumers is increased. Therefore, how to improve the utilization rate of the fruits in the juicing process and improve the product yield of the fruit juice production enterprises becomes a problem which needs to be solved urgently.
In order to solve the problems in the prior art, the invention provides a fruit processing device. As shown in fig. 1, the processing apparatus includes an
Specifically, referring to fig. 1 to 3, the
Referring to fig. 1, 4 and 5, the dicing
During the cutting of the fruit pieces by the cutting
The working principle is as follows: first, the first driving
When the processing device provided by the application is used for squeezing and juicing fruits, the flexible squeezing
Referring to fig. 8, in one embodiment, tensioning
In another embodiment, in conjunction with fig. 9, the tensioning
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the embodiments, and various equivalent changes can be made to the technical solution of the present invention within the technical idea of the present invention, and these equivalent changes are within the protection scope of the present invention.
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