阅读说明：本技术 一种基于加气混凝土板材用破碎底皮机构 (Broken bottom leather mechanism for aerated concrete plate ) 是由 孙京伟 高兴鹏 马骏 于 2020-06-20 设计创作，主要内容包括：本发明公开了一种基于加气混凝土板材用破碎底皮机构,包括横梁,框架,掘进装置,破碎装置,废料限位以及防扭臂。所述横梁与框架通过螺栓连接,废料限位装置利用螺栓与框架相连,掘进与破碎装置通过大型加工螺纹轴与横梁固定。防扭臂将掘进、破碎装置与框架相连。本发明通过废料限位对即将破碎废料进行导向,使其准确进入破碎、掘进装置下方。掘进装置中电机带动掘进刀盘与压紧轮对废料进行初破碎,破碎装置中电机带动破碎刀盘与压紧轮对底料进行彻底破碎。本装置解决釜后底皮不易去除的问题,通过本装置的破碎,釜后废料翻转平台很容易就将底皮废料翻入废料运输皮带。这为釜后去底皮的加气板材生产工艺提供了技术支持。(The invention discloses a bottom skin crushing mechanism based on an aerated concrete plate. The beam is connected with the frame through a bolt, the waste material limiting device is connected with the frame through a bolt, and the tunneling and crushing device is fixed with the beam through a large-scale processing threaded shaft. The anti-torsion arm connects the tunneling and crushing device with the frame. The waste material crushing and tunneling device guides the waste material to be crushed through waste material limiting so that the waste material can accurately enter the lower part of the crushing and tunneling device. A motor in the tunneling device drives a tunneling cutter head and a pressing wheel to perform primary crushing on waste materials, and a motor in the crushing device drives a crushing cutter head and a pressing wheel to perform thorough crushing on bed charge. The problem that the end skin is difficult for getting rid of behind the cauldron is solved to this device, and through the breakage of this device, the waste material upset platform just turns into waste material transportation belt with end skin waste material very easily behind the cauldron. The method provides technical support for the production process of the aerated panel with the bottom skin removed after the kettle.)

1. The utility model provides a based on aerated concrete panel is with broken end skin mechanism, its characterized in that includes crossbeam (1), frame (2), tunnelling device (4), breaker (3), and spacing (5) of waste material and prevent torque arm (6), crossbeam (1) passes through bolted connection with frame (2), breaker (3) are connected with crossbeam (2) through regulating spindle (301) and nut, spacing (5) device of waste material utilizes the bolt to link to each other with frame (2), tunnelling device (4) are fixed with crossbeam (2) through regulating spindle (301) and nut.

2. The aerated concrete panel-based bottom skin breaking mechanism is characterized in that: the crushing device (3) is characterized in that a motor speed reducer (303) is connected with a crushing wheel (304) and a pressing wheel (305) through a main shaft (302), the other end of the crushing device is connected with a bearing (306) with a slider seat, an adjusting shaft (301) is connected with the bearing (306) with the slider seat, and the motor speed reducer (303) is connected with a frame (2) through a torsion-proof arm (6).

3. The aerated concrete panel-based bottom skin breaking mechanism is characterized in that: the tunneling device (4) is characterized in that a motor speed reducer (303) is connected with a tunneling wheel (401) and a pressing wheel (305) through a main shaft (302), the other end of the tunneling device is connected with a bearing (306) with a slider seat, an adjusting shaft (301) is connected with the bearing (306) with the slider seat, and the motor speed reducer (303) is connected with a frame (2) through a torsion-proof arm (6).

4. The aerated concrete panel-based bottom skin breaking mechanism is characterized in that: the frame (2) is in bolted connection with the UCT314 slide way (202) through a stand column (201), the stand column (201) is welded with an anti-twisting plate (203), and the bearing (306) with the sliding block seat is connected with the UCT314 slide way (202); the torsion-proof arm (6) is connected with the torsion-proof plate (203).

Technical Field

The invention relates to the technical field of aerated concrete forming, in particular to a bottom skin crushing mechanism for an aerated concrete plate.

Background

Since the 21 st century, with the high importance of resources and environment in the world, people put higher demands on building materials. The traditional red brick sintering plant is gradually stopped due to great production pollution and serious resource consumption. In order to meet the requirements of the existing buildings, the aerated plates are produced at the same time. As a novel building material, it has many advantages not found in conventional building materials: energy-saving, light, shockproof, sound-insulation and warm-keeping. In the production process of the aerated panel, the problem of removing the bottom skin is inevitable. The bottom skin is removed before the cauldron, though remove the end rate height, the waste material high-usage, but has the risk that reduces panel shaping rate, has reduced panel production efficiency. And the bottom skin is removed after the kettle, so that the problem that the bottom skin is not easy to remove exists. Before removing the bottom skin, if the bottom skin is crushed, the bottom skin can be removed easily. To address this problem, companies have decided to develop bottom hull breaking devices.

Disclosure of Invention

The invention aims to provide a concrete plate bottom material crushing device, which is a situation that an aerated plate production line is likely to be developed greatly due to the great promotion of the aerated plate. In the production process of the aerated panel, the problem of removing the bottom skin is inevitable. The bottom skin is removed before the cauldron, though remove the end rate height, the waste material high-usage, but has the risk that reduces panel shaping rate, has reduced panel production efficiency. And the bottom skin is removed after the kettle, so that the problem that the bottom skin is not easy to remove exists. Before removing the bottom skin, if the bottom skin is crushed. Then, peeling off the bottom skin will be much easier. The problem of bottom skin after the kettle is well treated, and the production efficiency of the plate is greatly improved.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a concrete plate bed charge breaker, includes crossbeam, frame, tunnelling device, breaker, the spacing and torsion arm of preventing of waste material. The cross beam is connected with the frame through bolts, and an installation carrier is provided for other mechanisms. The waste limiting device is connected with the frame through a bolt, and the tunneling and crushing device is fixed with the cross beam through a large-scale processing threaded shaft. The anti-torsion arm connects the tunneling and crushing device with the frame. The waste material crushing and tunneling device guides the waste material to be crushed through waste material limiting so that the waste material can accurately enter the lower part of the crushing and tunneling device. A motor in the tunneling device drives a tunneling cutter head and a pressing wheel to perform primary crushing on waste materials, and a motor in the crushing device drives a crushing cutter head and a pressing wheel to perform thorough crushing on bed charge.

Preferably, the crushing device is characterized in that a motor reducer is connected with the crushing wheel and the pressing wheel through a main shaft, the other end of the crushing device is connected with a bearing with a sliding block seat, and the adjusting shaft is connected with the bearing with the sliding block seat. The motor speed reducer is connected with the frame through the anti-torsion arm.

Preferably, the tunneling device is characterized in that a motor reducer is connected with a tunneling wheel and a pressing wheel through a main shaft, the other end of the tunneling device is connected with a bearing with a sliding block seat, and an adjusting shaft is connected with the bearing with the sliding block seat. The motor speed reducer is connected with the frame through the anti-torsion arm.

Preferably, the frame is connected with UCT314 slide bolts through upright posts, and the upright posts are welded with the anti-torsion plates. The slipper block bearing is attached to the UCT314 slide. The anti-torsion arm is connected with the anti-torsion plate.

The invention has the following beneficial effects: the tunneling device driven by the motor reducer performs slotting and digging-breaking on the bottom leather, and the crushing pretreatment is completed. The rotating tangential direction of the digging wheel is the same as the advancing direction of the bottom plate, so that the phenomenon that the bottom plate is hindered from advancing is avoided, and meanwhile, advancing power is applied to the bottom plate. The crushing device crushes the bottom leather again, and simultaneously, the crushing effect is increased due to the fact that the advancing directions of the crushing knife and the bottom leather are opposite. The bottom plate still moves forward smoothly due to the power supplement of the tunneling device. Meanwhile, the tooth-shaped cutter head effectively reduces the splashing of the scraps. The two devices are simultaneously provided with a pressing wheel which extrudes and segments the bottom leather to assist the operation of the tunneling cutter head and the crushing cutter head; the waste materials to be overturned are preprocessed, and the residual bottom skin of the bottom plate is not more than 3% after the overturning is finished. The volume of the crushed waste is not more than 150mm3, which is a waste recycling link and reduces the crushing pressure. Bed charge breaker. Greatly improving the efficiency of removing the bottom skin after the kettle. The forming rate of the plate is also ensured.

Drawings

FIG. 1 is a front view of the structure of the present invention.

Fig. 2 is a left side view of the structure of the present invention.

Fig. 3 is a diagram of the framework structure of the present invention.

Fig. 4 is a structural view of the crushing apparatus of the present invention.

Fig. 5 is a structural view of the heading device of the present invention.

In the figure: the device comprises a beam (1), a frame (2), a tunneling device (4), a crushing device (3), a waste limiting device (5), an anti-twisting arm (6), an upright post (201), a UCT314 slideway (202), an upright post (201) and an anti-twisting plate (203)

The device comprises an adjusting shaft (301), a main shaft (302), a motor reducer (303), a crushing wheel (304), a pressing wheel (305) with a sliding block seat bearing (306) and a tunneling cutter head (401).

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a based on aerated concrete panel is with broken end skin mechanism, includes crossbeam (1), frame (2), tunnelling device (4), breaker (3), the spacing (5) of waste material and prevent torque arm (6). The beam (1) is connected with the frame (2) through bolts, and an installation carrier is provided for other mechanisms. The crushing device (3) is connected with the cross beam (2) through an adjusting shaft (301) and a nut. The waste material limiting device (5) is connected with the frame (2) through bolts, and the tunneling device (4) is fixed with the cross beam (2) through an adjusting shaft (301) and nuts.

In the invention: the crushing device (3) is characterized in that a motor speed reducer (303) is connected with a crushing wheel (304) and a pressing wheel (305) through a main shaft (302) to provide independent power for crushing; meanwhile, the other end of the adjusting shaft is connected with a bearing (306) with a sliding block seat, and the adjusting shaft (301) is connected with the bearing (306) with the sliding block seat. Motor reducer (303) are connected with frame (2) through preventing wrench arm (6), prevent that the wrench movement from appearing in the working process motor.

In the invention: the tunneling device (4) is characterized in that a motor speed reducer (303) is connected with a tunneling wheel (401) and a pressing wheel (305) through a main shaft (302), independent power is provided for tunneling, the power output radial direction is the same as that of a bottom leather, power is enhanced for advancing of the bottom leather, crushing is facilitated, meanwhile, the other end of the tunneling device is connected with a bearing (306) with a sliding block seat, and an adjusting shaft (301) is connected with the bearing (306) with the sliding block seat. The motor speed reducer (303) is connected with the frame (2) through the anti-torsion arm (6) to prevent the motor from twisting in the working process.

In the invention: the frame (2) is connected with a UCT314 slideway (202) through a bolt by an upright post (201), and the upright post (201) is welded with an anti-twisting plate (203). The sliding block bearing (306) is connected with the UCT314 slideway (202) and provides guidance for the sliding of the bearing. The anti-twist arm (6) is connected with the anti-twist plate (203), and the anti-twist plate (203) is provided with a stroke hole to provide an adjusting stroke for the crushing and tunneling device.

The working principle is as follows: when the waste material crushing and tunneling device is used, the waste material to be crushed is guided through the waste material limiting device (5) and accurately enters the lower parts of the crushing and tunneling devices (3) and (4). The height positions of the crushing and tunneling devices (3) and (4) can be adjusted through a slider seat bearing (307) and an adjusting shaft (301), and the anti-twisting plate (203) is provided with a stroke hole to provide an adjusting stroke for the crushing and tunneling devices. A motor (303) in the tunneling device (04) drives a tunneling cutter head (401) and a pressing wheel (305) to perform primary crushing on waste materials, and meanwhile, the power output radial direction of the tunneling cutter head (401) is the same as that of a bottom leather, so that power is enhanced when the bottom leather moves forward, and the crushing is facilitated. A motor (303) in the crushing device (3) drives a crushing cutter head (304) and a pressing wheel (305) to completely crush the bed charge.

In summary, the following steps: the tunneling device driven by the motor reducer performs slotting and digging-breaking on the bottom leather, and the crushing pretreatment is completed. The rotating tangential direction of the digging wheel is the same as the advancing direction of the bottom plate, so that the phenomenon that the bottom plate is hindered from advancing is avoided, and meanwhile, advancing power is applied to the bottom plate. The crushing device crushes the bottom leather again, and simultaneously, the crushing effect is increased due to the fact that the advancing directions of the crushing knife and the bottom leather are opposite. The bottom plate still moves forward smoothly due to the power supplement of the tunneling device. Meanwhile, the tooth-shaped cutter head effectively reduces the splashing of the scraps. The two devices are simultaneously provided with a pressing wheel which extrudes and segments the bottom leather to assist the operation of the tunneling cutter head and the crushing cutter head. The waste materials to be overturned are preprocessed, and the residual bottom skin of the bottom plate is not more than 3% after the overturning is finished. The volume of the crushed waste is not more than 150mm3, which is a waste recycling link and reduces the crushing pressure. Bed charge breaker. Greatly improving the efficiency of removing the bottom skin after the kettle. The forming rate of the plate is also ensured.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.