阅读说明：本技术 一种砌块劈裂系统 (Building block splitting system ) 是由 包敏佳 梁菊明 于 2020-05-05 设计创作，主要内容包括：一种砌块劈裂系统,包括机架、动力装置、传送装置和劈裂装置,其特征在于,还包括机械定位装置和分流装置,所述机械定位装置包括旋转定位架、上升油缸,所述机械定位装置、劈裂装置分别与动力装置相连。本发明自动化程度高,生产效率高,能够将成品与废料进行有效分离。(The utility model provides a building block splitting system, includes frame, power device, conveyer and splitting device, its characterized in that still includes mechanical positioner and diverging device, mechanical positioner includes rotary positioning frame, lift cylinder, mechanical positioner, splitting device link to each other with power device respectively. The automatic separation device has high automation degree and high production efficiency, and can effectively separate finished products from waste materials.)

1. The utility model provides a building block splitting system, includes frame, power device, conveyer and splitting device, its characterized in that still includes mechanical positioner and diverging device, mechanical positioner includes rotary positioning frame, lift cylinder, mechanical positioner, splitting device link to each other with power device respectively.

2. The block splitting system according to claim 1, wherein the shunting device comprises a photoelectric switch, an air bag, a motor, a sprocket and a chain.

3. The block splitting system of claim 1, wherein the splitting means comprises a master riving knife means, a side riving knife means.

4. The block splitting system according to claim 1, wherein the transfer means comprises a transfer roller, a sprocket and a chain.

5. The block splitting system according to claim 1, wherein the rotary positioning frame is provided with a plurality of positioning holes, and one end of the lifting cylinder is connected with the rotary positioning frame, and the other end is connected with the rack.

6. A block splitting system according to claim 1 or 2 or 3 or 4 or 5, wherein the power means is a hydraulic station.

7. The block splitting system according to claim 4, wherein the transfer roller is a solid round steel or steel tube.

8. The block splitting system according to claim 7, wherein a plurality of springs are mounted beneath the transfer drum.

9. The building block splitting system according to claim 3, wherein the main chopper device comprises a vertically arranged main chopper cylinder, a main chopper and a main chopper synchronous guide post, the main chopper cylinder is connected with the main chopper, the side chopper device comprises a side chopper cylinder and a side chopper which are transversely arranged at the left side and the right side, the side chopper cylinder is connected with the side chopper, and the side chopper devices at the left side and the right side are oppositely arranged.

10. A block splitting system according to claim 1 or 2, wherein the splitting means further comprises a main rear carriage and a sub rear carriage.

Technical Field

The invention relates to the field of constructional engineering, in particular to a building block splitting system.

Background

The building block is a building product and is a main material for forming a wall body. Along with the development of society, building blocks are increasingly applied to different fields such as building engineering, municipal engineering, hydraulic engineering and the like. Along with the development of building industrialization, the importance of the building block with good splitting effect is self-evident no matter on the decoration effect or the bearing enclosure.

The existing building block splitting equipment is low in automation degree and production efficiency, cannot continuously produce, cannot easily clear waste materials, and cannot meet the requirements of the market on the production quality and the production efficiency of the splitting building blocks.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention aims to provide the block splitting system which is high in automation degree and production efficiency and can effectively separate finished products from waste materials.

In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides a building block splitting system, includes frame, power device, conveyer and splitting device, its characterized in that still includes mechanical positioner and diverging device, mechanical positioner includes rotary positioning frame, lift cylinder, mechanical positioner, splitting device link to each other with power device respectively.

Further, the shunt device comprises a photoelectric switch, an air bag, a motor, a chain wheel and a chain.

Further, the splitting device comprises a main splitting knife device and a side splitting knife device.

Further, the conveying device comprises a conveying roller, a chain wheel and a chain.

Furthermore, a plurality of positioning holes are formed in the rotary positioning frame, one end of the lifting oil cylinder is connected with the rotary positioning frame, and the other end of the lifting oil cylinder is connected with the rack.

Further, the power device is a hydraulic station.

Further, the conveying roller is made of solid round steel or steel pipes.

Further, a plurality of springs are arranged below the conveying roller.

Further, the main riving knife device comprises a vertically arranged main knife oil cylinder, a main riving knife and a main riving knife synchronous guide pillar, the main knife oil cylinder is connected with the main riving knife, the side riving knife device comprises a side knife oil cylinder and a side riving knife which are transversely arranged on the left side and the right side, the side knife oil cylinder is connected with the side riving knife, and the side riving knife devices on the left side and the right side are oppositely arranged.

Further, the flow dividing device further comprises a main rear conveying frame and an auxiliary rear conveying frame.

The beneficial technical effects obtained by the invention are as follows:

(1) the conveying roller of the conveying device is made of solid round steel or steel pipes, can be used as a block conveying frame and a bottom supporting frame, and is safe and reliable;

(2) the lifting oil cylinder in the mechanical positioning device is connected with the rotary positioning frame, so that not only can positioning be realized, but also the rotary positioning frame can be rotated around the fixed shaft by the lifting oil cylinder after the splitting procedure is completed, so that the split building blocks can pass through, the positioning accuracy is high, and automatic continuous production can be realized;

(3) photoelectric switch among the diverging device can detect out that the product that passes through is finished product or waste material, and is different according to function and demand, shunts and carries, realizes that the waste material clears away, and degree of automation is high, and production efficiency is high.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is a top view of the present invention;

FIG. 3 is a conveyor of the present invention;

figure 4 shows a cleaving device of the present invention;

figure 5 shows the mechanical positioning means of the present invention (before splitting the block into position);

FIG. 6 shows the mechanical positioning device of the present invention (after the cleaving process is completed);

FIG. 7 is a flow divider of the present invention;

FIG. 8 is a perspective view of the split stream delivery of the present invention;

fig. 9 is a top view of the split stream delivery of the present invention.

In the figure: 1 is a hydraulic station; 2 is a conveying device; 2-1 is a conveying roller; 2-2 is a transmission device chain wheel; 2-3 is a chain of a conveying device; 3-1 is a main riving knife oil cylinder; 3-2 is a main chopper synchronous guide post; 3-3 is a main cleaver; 3-4 is a side cutter oil cylinder; 3-5 is a side chopper; 4 is a flow dividing device; 4-1 is an air bag; 4-2 is a chain wheel of the shunting device; 4-3 is a splitter chain; 5 is a main rear conveying frame; 6 is an auxiliary rear conveying frame; 7 is a mechanical positioning device; 7-1 is a lifting oil cylinder; 7-2 is a rotary positioning frame; 7-2-1 is a positioning hole; 8 is a frame; and 9 is a spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described with reference to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.

As shown in fig. 1-3, the splitting device comprises a rack 8, a power device, a transmission device 2 and a splitting device, and is characterized by further comprising a mechanical positioning device 7 and a splitting device 4, wherein the transmission device 2 comprises transmission rollers 2-1, each transmission roller 2-1 is provided with a chain wheel 2-2 and a chain 2-3, and the long chains 2-3 rotate to convey building blocks; the splitting device comprises a main splitting device and a side splitting device, the mechanical positioning device comprises a rotary positioning frame 7-2 and a lifting oil cylinder 7-1, the flow dividing device 4 comprises a photoelectric switch, an air bag 4-1, a motor, a chain wheel 4-2 and a chain 4-3, the mechanical positioning device 7 and the splitting device are respectively connected with a power device, and the power device is a hydraulic station 1.

As shown in fig. 4, the splitting device comprises a main riving knife device and a side riving knife device, wherein the main riving knife device comprises a main knife oil cylinder 3-1, a main riving knife 3-3 and a main riving knife synchronous guide pillar 3-2 which are vertically arranged, the main knife oil cylinder 3-1 is connected with the main riving knife 3-3, the side riving knife device comprises side knife oil cylinders 3-4 and side riving knives 3-5 which are transversely arranged on the left side and the right side, the side knife oil cylinders 3-4 are connected with the side riving knives 3-5, and the side riving knife devices on the left side and the right side are oppositely arranged.

As shown in fig. 5-6, the mechanical positioning device 7 comprises a rotary positioning frame 7-2 and a lifting cylinder 7-1, the rotary positioning frame 7-2 is provided with a plurality of positioning holes 7-2-1, and the distance between the mechanical positioning device 7 and the cleaving device can be adjusted according to different product sizes. One end of the lifting oil cylinder 7-1 is connected with the rotary positioning frame 7-2, and the other end is connected with the frame 8.

As shown in fig. 7, the shunt device 4 comprises a photoelectric switch, an air bag 4-1, a motor, a chain wheel 4-2, a chain 4-3, a main rear conveying frame 5 and an auxiliary rear conveying frame 6. The shunting device 4 can carry out shunting conveying on the split-finished building blocks according to different functions and requirements.

As shown in FIGS. 8-9, the product is conveyed from the line onto the transfer drum 2-1; at the moment, the rotary positioning frame 7-2 is turned down to be in a horizontal position; the conveying roller 2-1 conveys the product to the rotary positioning frame 7-2 and delays for a few seconds, so that the front end face of the product is fully contacted with the rotary positioning frame 7-2; the left and right side riving knives are driven by the left and right side knife oil cylinders to simultaneously jack the product, and the side positioning is accurate; then the main cutter oil cylinder 3-1 drives the main riving cutter 3-3 to descend to split the product; at the moment, the splitting procedure is completed, the rotary positioning frame 7-2 is turned over around the fixed shaft by the lifting oil cylinder 7-1, and the product is allowed to pass through; the conveying roller 2-1 conveys the split products to move forwards; after the split finished product reaches the shunting device 4, whether the passed product is a finished product or waste is detected through a photoelectric switch, for the waste needing to be shunted, the air bag 4-1 lifts the shunting and shunting device 4, then the motor drives the chain wheel 4-2 to drive the chain 4-3, and the waste needing to be shunted is transversely conveyed to the auxiliary rear conveying frame 6; the required finished product will then proceed to the main rear carriage 5.

The conveying roller 2-1 is a solid round steel or steel pipe, and is high in strength, safe and reliable, so that the conveying roller 2-1 can be used for conveying building blocks and can also be used as a bottom support frame for splitting products; a plurality of springs 9 are arranged below the conveying roller 2-1, and the springs 9 can effectively support products during splitting.

The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, variations, modifications, substitutions, integrations and parameter changes which conventionally replace or can achieve the same or similar functions of the present invention, are within the protection scope of the present invention without departing from the principle and spirit of the present invention.