阅读说明：本技术 一种集装箱底横梁自动上料机构 (Automatic feeding mechanism for bottom cross beam of container ) 是由 董志军 武全荣 刘飞鸿 席艮龙 王朋飞 唐民军 时东好 金诗知 于 2021-07-19 设计创作，主要内容包括：本发明一种集装箱底横梁自动上料机构,包括底横梁堆垛送料机构、底横梁送料及翻转机构、底横梁半自动排列机构、底横梁送料小车,底横梁堆垛送料机构包括堆垛输送台和存料架,堆垛输送台包括两组备料位和一组上料位,两组备料位采用液压升降车进行转运,上料位采用液压升降机的方法进行逐层升降出料,本发明装置上料结构简单,在上料过程中,能够保证整体稳定上料。(The invention relates to an automatic feeding mechanism for a bottom cross beam of a container, which comprises a bottom cross beam stacking and feeding mechanism, a bottom cross beam feeding and overturning mechanism, a bottom cross beam semi-automatic arrangement mechanism and a bottom cross beam feeding trolley, wherein the bottom cross beam stacking and feeding mechanism comprises a stacking conveying table and a material storage frame, the stacking conveying table comprises two groups of material preparation positions and one group of material loading positions, the two groups of material preparation positions are transferred by adopting a hydraulic lift truck, and the material loading positions are lifted and discharged layer by adopting a hydraulic lifter.)

1. The utility model provides a container bottom end rail automatic feeding mechanism which characterized in that: comprises a bottom cross beam stacking and feeding mechanism (1), a bottom cross beam feeding and overturning mechanism (2), a bottom cross beam semi-automatic arrangement mechanism (3) and a bottom cross beam feeding trolley (4);

platform (101) and stock shelf (102) are carried including the stack to bottom beam stack feeding mechanism (1), the stack is carried platform (101) and is included two sets of material levels of preparing and a set of material loading level, and is two sets of material level of preparing adopts hydraulic lift truck to transport, the material loading level adopts hydraulic lift's method to carry out the ejection of compact that goes up and down of successive layer.

2. The automatic loading mechanism for the bottom cross beam of the container according to claim 1, characterized in that: the bottom beam feeding and overturning mechanism (2) comprises a rack body (201), a conveying roller way (202) is arranged at the top of the rack body (201), and an overturning mechanism (203) is sleeved on the outer side of the conveying roller way (202).

3. The automatic loading mechanism for the bottom cross beam of the container according to claim 1, characterized in that: the bottom cross beam semi-automatic arrangement mechanism (3) comprises a chain conveying mechanism (301), and the chain conveying mechanism (301) is formed by welding sectional materials and steel plates.

4. The automatic loading mechanism for the bottom cross beam of the container according to claim 1, characterized in that: bottom beam pay-off dolly (4) are including material loading dolly (401), material loading dolly (401) top is drop feed mechanism (403), and the bottom is two sets of 3T hydraulic lifting platform (4012), material loading dolly (401) are driven chassis (4011), elevating platform (4012), upper portion row material mechanism and electrical system by the dolly and are constituteed.

5. The automatic loading mechanism for the bottom cross beam of the container according to claim 1, characterized in that: the hydraulic lift truck adopts a double-oil-cylinder lifting walking mode, and the type of the double oil cylinders is HSG100 multiplied by 200 oil cylinders.

6. The automatic loading mechanism for the bottom cross beam of the container according to claim 2, characterized in that: the material storage rack (102) is a rack made of square tubes of 160mm multiplied by 80 mm.

7. The automatic loading mechanism for the bottom cross beam of the container according to claim 1, characterized in that: the turnover mechanism (203) is composed of seven groups of rotary clamps on the left and right, and the conveying roller way (202) is driven by a rail type motor.

8. The automatic loading mechanism for the bottom cross beam of the container according to claim 4, wherein: the top of the feeding trolley (401) is a telescopic bottom beam placing area, and is driven by a speed reducer chain, and a plurality of groups of bottom beam placing racks are placed on the top of the feeding trolley.

Technical Field

The invention relates to the field of container feeding, in particular to an automatic feeding mechanism for a bottom cross beam of a container.

Background

Container, english name container. The container is a large container with certain strength, rigidity and specification and specially used for turnover. The container is used for transferring goods, the goods can be directly loaded in the warehouse of a shipper and unloaded in the warehouse of a consignee, and the goods do not need to be taken out from the container for reloading when vehicles and ships are changed midway. Thus, the container is a great invention, and the greatest success of the container lies in the standardization of the product and the whole set of transportation system established thereby. Can standardize a large natural object which carries dozens of tons.

Need use feed mechanism when carrying out the production and add to the container, current feed mechanism has the weak point, and the structure is complicated, when carrying out the material loading, wholly is not stable enough.

Disclosure of Invention

The invention aims to overcome the problems in the prior art and provides an automatic feeding mechanism for a bottom cross beam of a container.

In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:

an automatic feeding mechanism for a bottom cross beam of a container comprises a bottom cross beam stacking and feeding mechanism, a bottom cross beam feeding and overturning mechanism, a bottom cross beam semi-automatic arrangement mechanism and a bottom cross beam feeding trolley;

the bottom beam stacking and feeding mechanism comprises a stacking conveying table and a material storage frame, the stacking conveying table comprises two groups of material preparation positions and a group of material loading positions, the material preparation positions are transferred by adopting a hydraulic lift truck, and the material loading positions are subjected to layer-by-layer lifting and discharging by adopting a hydraulic lift method.

Preferably, the bottom beam feeding and overturning mechanism comprises a frame body, a conveying roller way is arranged at the top of the frame body, the overturning mechanism is sleeved on the outer side of the conveying roller way, the overturning mechanism is formed by a left rotating clamp and a right rotating clamp, and the conveying roller way is driven by a rail-mounted motor.

Preferably, the bottom cross beam semi-automatic arrangement mechanism comprises a chain conveying mechanism, the chain conveying mechanism is formed by welding sectional materials and steel plates,

preferably, the bottom beam feeding trolley comprises a feeding trolley, the top of the feeding trolley is provided with a discharging mechanism, the bottom of the feeding trolley is provided with two groups of 3T hydraulic lifting platforms, the feeding trolley consists of a trolley driving chassis, the lifting platforms, an upper discharging mechanism and an electric control system, the top of the feeding trolley is a telescopic bottom beam placing area and is driven by a speed reducer chain, a plurality of groups of bottom beam placing frames are placed on the top of the feeding trolley,

preferably, the hydraulic lift truck adopts a double-cylinder lifting walking mode, and the type of the double cylinders is HSG100 × 200 cylinders.

Preferably, the material storage rack is a 160mm × 80mm square tube manufacturing rack.

Has the advantages that:

the feeding structure is simple, and the feeding process can ensure integral stable feeding.

Of course, it is not necessary for any one product that embodies the invention to achieve all of the above advantages simultaneously.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic block diagram of the present invention;

FIG. 2 is a schematic structural view of a bottom beam feeding and overturning mechanism of the present invention;

FIG. 3 is a schematic view of the elevating platform of the present invention;

FIG. 4 is a schematic structural view of a feeding trolley of the invention;

FIG. 5 is a schematic view of the structure of the chassis of the trolley drive of the present invention;

the reference numbers in the drawings are as follows:

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1:

as shown in fig. 1-5, the invention relates to an automatic feeding mechanism for a bottom cross beam of a container, which comprises a bottom cross beam stacking and feeding mechanism 1, a bottom cross beam feeding and overturning mechanism 2, a bottom cross beam semi-automatic arrangement mechanism 3 and a bottom cross beam feeding trolley 4;

the bottom beam stacking and feeding mechanism 1 comprises a stacking conveying platform 101 and a material storage rack 102, the stacking conveying platform 101 comprises two groups of material preparation positions and a group of material loading positions, the two groups of material preparation positions are transferred by adopting a hydraulic lifting car, and the material loading positions are lifted and discharged layer by adopting a hydraulic lifting machine method.

One specific application of this embodiment is: the bottom beam stacking and conveying mechanism adopts a mode of combining a lifting conveying vehicle and a material storage rack, the stacking conveying platform has three stations in total, two material preparation positions and a material loading position, the storage rack adopts a 160mm X80 mm square tube manufacturing rack, a hydraulic lifting vehicle is adopted between the two material preparation positions for transferring, the material loading position adopts a hydraulic lifting machine method for lifting and discharging layer by layer, the hydraulic conveying vehicle adopts a double-oil-cylinder lifting walking mode, the oil cylinder adopts an HSG 100X 200 oil cylinder, and the lifting platform adopts an HSG 125X 300 oil cylinder. When in use, the bottom beam stack is lifted by the 5T hydraulic lifting platform mechanism at the bottom, so that the center of the uppermost layer of material is flush with the rotating center of the feeding and overturning mechanism. The whole stacking mechanism is automatically controlled to ascend one layer each time and ascend when returning after the turnover mechanism is finished,

example 2:

wherein, sensor module 4 includes sensor chip 401, the metal is drawn forth stick 402, bind gold wire 403, sensor mounting 404 and metal base 405, sensor chip 401 passes through the mounting and fixes on metal base 405 bottom surface, sensor chip 401 is through binding gold wire 403 welding and binding to drawing forth metal and drawing forth stick 402 on, sensor chip 401 and measurement and control circuit 5 signal connection, sensor chip 401 model is the MEMS hot type gas mass flow sensor chip of the little chip of commercial or customization on adopting the market, measurement and control circuit 5 adopts low-power consumption, the circuit design of high integration degree, provide the 32 bit microprocessor system of complete machine precision and sensitivity simultaneously.

The specific application of this embodiment is: the bottom cross beam feeding and overturning mechanism is used for unstacking and overturning discharging of the bottom cross beam, the rack is formed by a section bar welding rack, the overturning mechanism adopts a structural form of clamping and overturning at two ends, a track is mounted at the lower part of the overturning mechanism, the whole rack can longitudinally move on the track through rollers, and the bottom cross beam feeding and overturning mechanism consists of a clamping and overturning device, a conveying mechanism, a lifting mechanism and an electric control system. Each group's rotary clamp is constituteed about centre gripping tilting mechanism adopts, and conveying mechanism adopts rail mounted motor drive mode, and stable in structure is reliable, and bottom beam pay-off and tilting mechanism frame adopt the section bar welding to form, and lower part installation track, whole frame can carry out longitudinal movement on the track through the gyro wheel, and the action step is as follows: clamping the uppermost layer material (a layer of buckled material with a downward fork clamp opening) of the material stack by using the group of jaws of the rotating mechanisms on two sides of the rack, and moving the uppermost layer material to the rear end of the initial position of the discharging mechanism; the feeding mechanism integrally ascends, the upper layer material of the opposite buckle ascends through the ascending device of the rack, and the lower layer material (seven materials with upward openings) of the opposite buckle moves forwards along with the chain of the discharging machine; the seven beams above the mechanism rise and simultaneously rotate for 180 degrees through the equidistant separation rotating mechanism, the rotating power head is a pneumatic chain synchronous rotating mechanism, the opening of the material is upward after the rotation is finished, and the lifting device moves downward at the moment to place the material on the chain of the discharging machine.

Example 3:

the bottom cross beam semi-automatic arrangement mechanism 3 comprises a chain conveying mechanism 301, and the chain conveying mechanism 301 is formed by welding sectional materials and steel plates.

One specific application of this embodiment is: the semi-automatic arrangement mechanism of the bottom cross beam is used for discharging materials before the bottom cross beam is conveyed, the bottom of the semi-automatic arrangement mechanism is a chain conveying mechanism and is formed by welding sectional materials and steel plates, the bottom cross beam is arranged through the chain conveying mechanism and an automatic control program and then conveyed to a material preparation tire position for conveying a bottom cross beam feeding trolley, the semi-automatic arrangement mechanism is divided into three sections, a first section is used for placing materials for feeding and conveying a turnover mechanism, and the end of the first section is an air cylinder fixing mechanism and blocks the bottom cross beam and is close to the first section. The second section is a bottom beam semi-automatic arrangement area, the bottom beams are conveyed forwards by starting a conveying chain through a control program, the air cylinders block the subsequent bottom beams after a plurality of bottom beams are sent out according to the parameters designed by the program, the wide side beams (large boxes) are manually placed, the materials are conveyed forwards after being in place, the air cylinders are loosened, the bottom beam feeding is continuously carried out, and the circulation is carried out one by one until all the bottom frame materials of one box are arranged; the third section is a material preparation area, when the second section of materials are sequenced, the material blocking cylinder is loosened, the sequenced materials are conveyed forwards to the front material preparation area and are sequenced, through the scheme, when 40-ruler production is carried out, two 40-ruler materials can be prepared at one time, the material preparation area is not influenced by mechanisms such as a trolley, and the production rhythm can be effectively ensured;

the 20-ruler box is provided with two underframe at one time; at this moment, the semi-automatic arrangement area is divided into two sections, the first section is used for placing materials for feeding and turnover mechanism distribution, the end of the section is a cylinder fixing mechanism, a bottom cross beam is blocked and leans against tightly, the second section is a discharge area, two 20 feet of underframe can be arranged in the area at one time, and the bottom is provided with a cylinder lifting type blocking mechanism for separating 20 feet of fork groove positions, and the operation scheme is as follows: through the control program, the conveying chain starts to convey the bottom cross beam forwards, according to the parameters of the programming, the air cylinder blocks the subsequent bottom cross beam after sending out a plurality of bottom cross beams, the wide side beam (small box) is put in manually, the positions in front of and behind the fork groove are automatically opened by a certain distance, when the bottom cross beam in front of the fork groove is in place, the bottom lifting type partition air cylinder is lifted, the fork groove position is blocked, and through the multi-group design, 2 bottom cross beams with 20 feet are uniformly distributed in the material preparation area.

The chain plate arranging conveyor consists of conveying chain plates, a rack, a guiding and positioning device and an electric control system. The chain plate adopts a 24A-U2 cover plate chain, and the thickness of the chain cover plate is 4.5 mm; the guide mechanisms are manufactured on two sides of the bottom beam through the sectional materials, and the width of the guide mechanisms can be adjusted, so that the bottom beam is ensured to be arranged neatly. The length of the entire discharge conveyor is about 14 meters.

Example 4:

wherein, end beam pay-off dolly 4 includes material loading dolly 401, material loading dolly 401 top is drop feed mechanism 403, the bottom is two sets of 3T hydraulic lifting platform 402, material loading dolly 401 is driven chassis 4011 by the dolly, elevating platform 4012, upper portion row material mechanism and electrical system constitute, material loading dolly 401 top is the district is placed for telescopic end beam, adopt the speed reducer chain to drive, it has multiunit end beam rack to put above-mentioned, hydraulic lifting car adopts the mode that the double-cylinder lifted the walking and the model of double-cylinder is HSG100 x 200's hydro-cylinder, stock shelf 102 adopts 160mm x 80 mm's square pipe preparation rack.

One specific application of this embodiment is: and the bottom cross beam feeding trolley is used for conveying the arrayed bottom cross beams to the underframe spot welding table. The length of the bottom beam feeding trolley is about 12 meters, the upper part of the bottom beam feeding trolley is a discharging mechanism, the bottom of the bottom beam feeding trolley is provided with two 3T hydraulic lifting tables, and the bottom beam feeding trolley is designed to be 40-foot and 20-foot in a conversion mode as follows:

when 20 feet are manufactured, the trolley retracts, then the two bottom frames are jacked up at one time, and the trolley is pulled open, and then the fork groove feeding is continued;

when 40 feet are manufactured, the trolley retreats and then jacks up a 40 feet underframe, and the gooseneck tunnel is hoisted at a rear station; at the moment, the trolley can directly enter the chassis spot welding table, and the bottom cross beam is pulled open while the trolley runs;

the bottom beam feeding trolley comprises a trolley driving chassis, a lifting platform, an upper discharging mechanism and an electric control system, wherein the upper part of the trolley is a telescopic bottom beam placing area, the trolley is driven by a speed reducer chain, a plurality of groups of bottom beam placing frames are placed on the trolley, after the trolley returns to the bottom beam material preparing area, the hydraulic lifting platform jacks up, and the bottom beam placing frames jack up all the bottom beams in the material preparing area and place the bottom beams on the discharging frame obliquely. The feeding trolley is driven by the motor to convey forwards, and the bottom cross beams are all pulled open to be arranged.

After the previous work piece of chassis spot welding platform was accomplished and is carried forward, the dolly starts and gets into chassis spot welding platform, and the bottom crossbeam is placed and is put and pull open under the motor chain drives this moment, and the interval is 300mm, transports the back that targets in place, and hydraulic lifting platform descends, and all bottom crossbeams are put on the rack of spot welding platform, and the pay-off dolly is the reverse material level of returning to.

In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments have not been described in detail to avoid obscuring the description of the invention in its specific form, and it is to be understood that many modifications and variations are possible in light of the teaching of this specification. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.