Production system and production method of balls easy to scatter materials

文档序号:1303054 发布日期:2020-08-11 浏览:4次 中文

阅读说明:本技术 一种易撒料丸子生产系统及生产方法 (Production system and production method of balls easy to scatter materials ) 是由 彭青江 毛卫国 于 2020-04-24 设计创作,主要内容包括:本发明公开一种易撒料丸子生产系统及生产方法,生产系统包括蒸箱、打碎装置和造型装置,所述蒸箱用于将丸子原料蒸熟,所述打碎装置用于将蒸熟的丸子原料打碎,所述造型装置用于将打碎的丸子原料造型为顶部开设有凹槽的易撒料丸子;另外本发明还公开相应的生产方法;本发明能够自动化生产丸子,使得丸子表面易撒料和入味,大大提高了生产效率。(The invention discloses an easy-scattering ball production system and a production method, wherein the production system comprises a steam box, a smashing device and a molding device, the steam box is used for steaming ball raw materials, the smashing device is used for smashing the steamed ball raw materials, and the molding device is used for molding the smashed ball raw materials into easy-scattering balls with grooves formed in the tops; in addition, the invention also discloses a corresponding production method; the invention can automatically produce the balls, so that the surfaces of the balls are easy to scatter materials and taste, and the production efficiency is greatly improved.)

1. The utility model provides an easily spill material ball production system, includes steam ager (1), smashes device (2) and molding device (3), its characterized in that: the steaming box (1) is used for steaming the ball raw materials, the smashing device (2) is used for smashing the steamed ball raw materials, and the molding device (3) is used for molding the smashed ball raw materials into the easily-scattered balls (5) with the top provided with the grooves (4).

2. A spill-susceptible pellet production system as claimed in claim 1, wherein: a cutting device (6) is arranged between the discharge end of the smashing device (2) and the feed end of the molding device (3).

3. A spill-susceptible pellet production system as claimed in claim 1, wherein: smash device (2) including smashing jar (2.1), smash jar (2.1) bottom surface and be conical surface structure, smash jar (2.1) interior vertical (mixing) shaft (2.2) that are equipped with, be equipped with stirring vane (2.3) on (mixing) shaft (2.2), (mixing) shaft (2.2) top is connected with driving motor (2.4) output, (mixing) shaft (2.2) bottom is connected with rotatory scraper (2.5) input, smashes jar (2.1) bottom feed opening below and is equipped with screw conveyer (2.6).

4. A spill-susceptible pellet production system as claimed in claim 3, wherein: rotatory scraper (2.5) are fixed in first bevel gear (2.5.1) of (mixing) shaft (2.2) bottom including the level, first bevel gear (2.5.1) and second bevel gear (2.5.2) meshing, second bevel gear (2.5.2) are fixed with rotation axis (2.5.3) one end that the slant set up, be equipped with first helical blade (2.5.4) on rotation axis (2.5.3), rotation axis (2.5.3) with smash jar (2.1) bottom surface parallel, first helical blade (2.5.4) bottom side with smash jar (2.1) bottom surface contact, rotation axis (2.5.3) both ends are located swivel mount (2.5.5) both sides through the bearing, swivel mount (2.5.5) one end is fixed with (mixing) bottom side (2.2), the other end is equipped with gag lever (2.5.6), gag lever (2.5.6) and the annular groove (2.5.7) sliding fit that smash jar (2.1) inside wall and set up.

5. A spill-susceptible pellet production system as claimed in claim 3, wherein: stirring vane (2.3) avris still is equipped with side scraper (2.7), (mixing) shaft (2.2) downside is equipped with second helical blade (2.8), (mixing) shaft (2.2) lower extreme passes through the bearing and is connected with bracing piece (2.9), bracing piece (2.9) both ends are fixed in and smash jar (2.1) inside wall, (mixing) shaft (2.2) upper portion through the bearing with smash jar (2.1) top cap connection, third bevel gear (2.10) that (mixing) shaft (2.2) top and level set up are connected, third bevel gear (2.10) and fourth bevel gear (2.11) meshing, fourth bevel gear (2.11) are connected with driving motor (2.4) output shaft through the reduction gear.

6. A spill-susceptible pellet production system as claimed in claim 2, wherein: the cutting device (6) comprises a vertically arranged fixed plate (6.1), sliding chutes (6.2) are fixedly arranged on two sides of the fixed plate (6.1), sliding blocks (6.3) are arranged in the two sliding chutes (6.2) in a penetrating manner, avoidance grooves (6.4) are formed in the middle of the sliding blocks (6.3), irregular annular rails (6.5) are fixed on the surfaces of the sliding blocks (6.3), a slide bar (6.6) which is connected with the irregular annular track in a sliding way is arranged in the irregular annular track (6.5), the slide bar (6.6) is vertically and fixedly connected with one end of the rotating rod (6.7), the other end of the rotating rod (6.7) is connected with an output shaft of a first servo motor (6.8), the first servo motor (6.8) is fixed on the back surface of the fixed plate (6.1), an output shaft of the breaking device penetrates through a fixing plate (6.1) and is positioned in an avoiding groove (6.4), one side of a sliding block (6.3) is connected with a cutting blade (6.9) which is transversely arranged, and a baffle plate (6.10) is arranged on one side of a discharge pipe (2.12) of the breaking device (2).

7. A spill-susceptible pellet production system as claimed in claim 6, wherein: the irregular circular track (6.5) comprises a large circular track (6.5.1), a small circular track (6.5.2) and a reverse circular track (6.5.3), the radius of the large circular track (6.5.1) is larger than that of the small circular track (6.5.2), the circle center of the reverse circular track (6.5.3) is located on the outer side of the irregular circular track (6.5), the whole irregular circular track (6.5) is symmetrical with the horizontal center line of the sliding block (6.3), and the connecting line of the circle center of the large circular track (6.5.1) and the circle center of the reverse circular track (6.5.3) is superposed with the horizontal center line of the sliding block (6.3).

8. A spill-susceptible pellet production system as claimed in claim 1, wherein: molding device (3) are including drive sprocket (3.1) and driven sprocket (3.2), on drive sprocket (3.1) wore to establish and are fixed in second servo motor (3.3) output shaft, around being equipped with chain (3.4) between drive sprocket (3.1) and driven sprocket (3.2), evenly be fixed with a plurality of concave surface moulds (3.5) on chain (3.4), upside chain (3.4) top is equipped with scalable clamp plate (3.6) and scalable pressure platform (3.7) respectively, and scalable clamp plate (3.6) top is connected with first telescoping device (3.6.1), and scalable pressure platform (3.7) top is connected with second telescoping device (3.7.1).

9. A spill-susceptible pellet production system as claimed in claim 8, wherein: a bearing plate (3.8) is fixedly arranged below the upper side chain (3.4), a stepping motor (3.9) is fixedly arranged on the lower side of the bearing plate (3.8), and an output shaft of the stepping motor (3.9) is connected with an eccentric wheel (3.10); the concave mould (3.5) is of a hemispherical groove structure, and the telescopic pressing platform (3.7) is of an annular groove structure.

10. A method of manufacturing a spill-susceptible pellet manufacturing system as claimed in any one of claims 1 to 9, wherein: it comprises the following steps:

step 1): selecting sweet potatoes or potatoes as raw materials of the balls, and then steaming the raw materials of the balls through a steam box (1);

step 2): sending the steamed ball raw materials into a smashing tank (2.1) of a smashing device (2), starting a driving motor (2.4), and then rotating and smashing a stirring blade (2.3); after a valve of a feed opening at the bottom of the smashing device (2) is opened, the materials are fed to the feed end of the screw conveyor (2.6), and meanwhile, the material scraping device (2.5) is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank (2.1);

step 3): the screw conveyor (2.6) conveys the materials to the discharge pipe (2.12) for continuous blanking, and after a first servo motor (6.8) of the cutting device (6) is started, a cutting blade (6.9) is tangential to the baffle (6.10) at intervals, so that the materials discharged from the discharge pipe (2.12) are quantitatively cut off;

step 4): the second servo motor (3.3) controls the driving chain wheel (3.1) to intermittently operate, so that the chain (3.4) drives the concave molds (3.5) to intermittently rotate, and in the time period of cutting operation of the cutting blade (6.9), the corresponding concave molds (3.5) stay below the discharge pipe (2.12), and then move to the next position after receiving materials;

step 5): the first telescopic device (3.6.1) intermittently extends and retracts to enable the telescopic pressure plate (3.6) to move downwards or upwards, and when the telescopic pressure plate (3.6) moves downwards, materials in the concave surface die (3.5) are flattened to enable the materials to form a hemispherical shape; the second telescopic device (3.7.1) intermittently extends and retracts to enable the telescopic pressing table (3.7) to move downwards or upwards, when the telescopic pressing table (3.7) moves to the lower side, the top surface of the material in the concave mould (3.5) is pressed into a ring-shaped groove shape, and finally the material in the concave mould (3.5) forms an easily-scattering ball (5) with a hemispherical bottom surface and a ring-shaped groove at the top;

step 6): when the concave mould (3.5) advances to the side or the lower side of the chain (3.4), the easily-scattering balls (5) in the concave mould (3.5) are separated and fall onto a lower conveyor belt device (7), after the stepping motor (3.9) is started, the eccentric wheel (3.10) continuously hits the lower side chain (3.4), and the demoulding process of the easily-scattering balls (5) is accelerated.

Technical Field

The invention relates to the technical field of ball production, in particular to a system and a method for producing balls easy to scatter materials.

Background

At present, foods such as sweet potatoes or potatoes can also be produced into balls for sale, the balls of the sweet potatoes or the potatoes are very suitable for being eaten in cold dishes or hot pots, however, the balls are difficult to scatter seasonings on the surfaces of the balls and are difficult to taste, in addition, most of the existing food balls are manually twisted into corresponding shapes in the shaping process, the labor intensity is high, the automation degree is not high, and therefore, a ball production system and a production method which are easy to scatter the seasonings are urgently needed to be designed to solve the problems.

Disclosure of Invention

The invention aims to overcome the defects and provide the production system and the production method of the balls easy to scatter seasoning, which can automatically produce the balls, so that the surfaces of the balls are easy to scatter seasoning and have good taste, and the production efficiency is improved.

In order to solve the technical problems, the invention adopts the technical scheme that: the utility model provides an easily spill material ball production system, includes the steam ager, smashes device and molding device, the steam ager is used for evaporating the ball raw materials ripe, smash the device and be used for smashing the ball raw materials ripe, the molding device is used for offering the notched easily spill material ball for the top with the ball raw materials molding of smashing.

Preferably, a cutting device is arranged between the discharge end of the smashing device and the feed end of the molding device.

Preferably, smash the device including smashing the jar, smash the tank bottoms face and be conical surface structure, smash the jar interior vertical (mixing) shaft that is equipped with, be equipped with stirring vane on the (mixing) shaft, the (mixing) shaft top is connected with the driving motor output, and the (mixing) shaft bottom is connected with rotatory scraper input, smashes tank bottoms portion feed opening below and is equipped with screw conveyer.

Preferably, rotatory scraper is fixed in the first bevel gear of (mixing) shaft bottom including the level, first bevel gear and second bevel gear meshing, second bevel gear is fixed with the rotation axis one end that the slant set up, be equipped with first helical blade on the rotation axis, the rotation axis with smash tank bottoms face parallel, first helical blade bottom side with smash tank bottoms face contact, the swivel mount both sides are located through the bearing bracket in the rotation axis both ends, swivel mount one end is fixed with the (mixing) shaft bottom side, the other end is equipped with the gag lever post, the gag lever post with smash the annular spacing groove sliding fit that the jar internal side wall was seted up.

Preferably, stirring vane avris still is equipped with the side scraper, and the (mixing) shaft downside is equipped with second helical blade, and the (mixing) shaft lower extreme passes through the bearing to be connected with the bracing piece, and the bracing piece both ends are fixed in and smash jar inside wall, and (mixing) shaft upper portion is connected with smashing the jar top cap through the bearing, and the (mixing) shaft top is connected with the third bevel gear that the level set up, third bevel gear and fourth bevel gear meshing, fourth bevel gear passes through the reduction gear and is connected with the driving motor output shaft.

Preferably, cutting device includes the fixed plate of vertical setting, the fixed spout that is equipped with in fixed plate both sides, wears to be equipped with the slider in two spouts, and the slider middle part has been seted up and has been dodged the groove, and slider fixed surface has irregular annular track, be equipped with the slide bar rather than sliding connection in the irregular annular track, the slide bar is connected with the perpendicular fixed connection of dwang one end, the dwang other end and a servo motor output shaft, and a servo motor is fixed in the fixed plate back, and its output shaft passes the fixed plate and lies in and dodges the inslot, and a slider avris is connected with the cutting blade that transversely sets up, smashes discharging pipe one side of device and.

Preferably, the irregular circular track includes a large circular track, a small circular track and a reverse circular track, the radius of the large circular track is greater than that of the small circular track, the center of the reverse circular track is located on the outer side of the irregular circular track, the whole irregular circular track is symmetrical with the horizontal center line of the slider, and the connecting line of the center of the large circular track and the center of the reverse circular track coincides with the horizontal center line of the slider.

Preferably, the molding device includes drive sprocket and driven sprocket, on drive sprocket wears to establish and is fixed in second servo motor output shaft, around being equipped with the chain between drive sprocket and the driven sprocket, evenly being fixed with a plurality of concave surface moulds on the chain, upside chain top is equipped with scalable clamp plate and scalable pressure platform respectively, and scalable clamp plate top is connected with first telescoping device, and scalable pressure platform top is connected with the second telescoping device.

Preferably, a bearing plate is fixedly arranged below the upper side chain, a stepping motor is fixedly arranged on the lower side of the bearing plate, and an output shaft of the stepping motor is connected with the eccentric wheel; the concave surface mould is the hemisphere groove structure, scalable pressure platform is annular groove structure.

In addition, the invention also discloses a production method of the easy-scattering ball production system, which comprises the following steps:

step 1): selecting sweet potatoes or potatoes as a ball raw material, and steaming the ball raw material through a steam box;

step 2): conveying the steamed ball raw materials into a smashing tank of a smashing device, starting a driving motor, and then rotating and smashing a stirring blade; after a valve of a feed opening at the bottom of the smashing device is opened, the materials are fed to the feed end of the screw conveyor, and meanwhile, the scraping device is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank;

step 3): the screw conveyer conveys the material to the discharging pipe for continuous discharging, and after a first servo motor of the cutting device is started, a cutting blade cuts the baffle plate tangentially at intervals, so that the material discharged from the discharging pipe is quantitatively cut off;

step 4): the second servo motor controls the driving chain wheel to intermittently operate, so that the chain drives the concave molds to intermittently rotate, and in the time period of cutting operation of the cutting blade, the corresponding concave molds stay below the discharge pipe, and then move to the next position after receiving materials;

step 5): the first telescopic device intermittently extends and retracts to enable the telescopic pressure plate to move downwards or upwards, and when the telescopic pressure plate moves to the lower part, materials in the concave surface die are flattened, so that the materials form a hemispherical shape; the second telescopic device intermittently extends and retracts to enable the telescopic pressing table to move downwards or upwards, when the telescopic pressing table moves to the lower part, the top surface of the material in the concave surface die is pressed into an annular groove shape, and finally the material in the concave surface die forms an easy-material-scattering ball with a hemispherical bottom surface and an annular groove formed in the top;

step 6): when the concave mould moves forward to the side or the lower side of the chain, the easily-scattered balls in the concave mould are separated and fall onto a conveying belt device below the concave mould, and after the stepping motor is started, the eccentric wheel continuously hits the chain at the lower side, so that the demoulding process of the easily-scattered balls is accelerated.

The invention has the beneficial effects that:

1. the invention can automatically produce the balls, so that the surfaces of the balls are easy to scatter materials and taste, and the production efficiency is greatly improved;

2. the smashing device can not only quickly smash and scatter the raw materials, but also effectively avoid the accumulation of the materials on the bottom surface of the smashing tank through the rotary scraping device;

3. the cutting device converts the control on the cutting frequency of the cutting blade into the control on the rotating speed of the first servo motor, so that the control is simpler and more accurate, in addition, the shape design of the irregular annular track can ensure that a speed reduction process is carried out when the sliding rod moves to the rightmost side every time, so that the speed is 0 when the cutting blade is in tangential direction and contacts with the baffle every time, and the collision of the cutting blade on the baffle is effectively avoided;

4. the second servo motor controls the driving chain wheel to operate intermittently, so that the chain drives the concave molds to rotate intermittently, the corresponding concave molds stay below the discharge pipe in the time period of cutting off operation of the cutting blade, and then move to the next position after receiving materials;

5. the telescopic pressing plate can press and flatten materials in the concave surface die, the telescopic pressing table presses the top surface of the materials in the concave surface die into a groove structure, and the telescopic pressing plate and the telescopic pressing table are matched to enable the materials to form easily scattered material balls with hemispherical bottom surfaces and annular grooves at the tops;

6. the ball easy to spill materials, which is hemispherical in bottom surface and provided with the annular groove at the top, has two advantages when being eaten, firstly, after the annular groove is formed at the top, the seasoning is convenient to spill to the top surface, the seasoning is easy to accumulate at the top of the ball, and the ball is easy to taste after being stored for a period of time; and secondly, the spherical shape at the bottom of the easy-to-spill ball is easy to be taken by a soup ladle, so that the convenient-to-eat soup ball is convenient for people to eat.

Drawings

FIG. 1 is a schematic structural diagram of an easy-scattering ball production system;

FIG. 2 is an enlarged schematic view of the breaking apparatus of FIG. 1;

FIG. 3 is an enlarged schematic view of the rotary scraping device shown in FIG. 2;

FIG. 4 is an enlarged schematic view of the cutting apparatus of FIG. 1;

FIG. 5 is a left side view of the structure of FIG. 4;

FIG. 6 is a schematic structural view of the irregular circular track in FIG. 5;

FIG. 7 is an enlarged schematic view of the molding machine of FIG. 1;

FIG. 8 is a left side view of the structure of FIG. 7 illustrating the connection between the driving sprocket and the second servo motor;

fig. 9 is a schematic perspective view of a material scattering-prone ball.

Detailed Description

The invention is described in further detail below with reference to the figures and specific embodiments.

As shown in fig. 1 to 9, an easily-scattering ball production system comprises a steam box 1, a smashing device 2 and a modeling device 3, wherein the steam box 1 is used for steaming ball raw materials, the smashing device 2 is used for smashing the steamed ball raw materials, and the modeling device 3 is used for modeling the smashed ball raw materials into an easily-scattering ball 5 with a groove 4 formed in the top.

Preferably, a cutting device 6 is arranged between the discharge end of the smashing device 2 and the feed end of the molding device 3.

Preferably, smash device 2 including smashing jar 2.1, smash jar 2.1 bottom surface and be conical surface structure, smash jar 2.1 interior vertical (mixing) shaft 2.2 that is equipped with, be equipped with stirring vane 2.3 on the (mixing) shaft 2.2, the (mixing) shaft 2.2 top is connected with driving motor 2.4 output, (mixing) shaft 2.2 bottom is connected with rotatory scraper 2.5 input, smashes jar 2.1 bottom feed opening below and is equipped with screw conveyer 2.6.

Preferably, the rotary scraping device 2.5 comprises a first bevel gear 2.5.1 horizontally fixed at the bottom of the stirring shaft 2.2, the first bevel gear 2.5.1 is engaged with a second bevel gear 2.5.2, the second bevel gear 2.5.2 is fixed with one end of a rotating shaft 2.5.3 obliquely arranged, the rotating shaft 2.5.3 is provided with a first helical blade 2.5.4, the rotating shaft 2.5.3 is parallel to the bottom surface of the crushing tank 2.1, the bottom side of the first helical blade 2.5.4 is contacted with the bottom surface of the crushing tank 2.1, two ends of the rotating shaft 2.5.3 are arranged at two sides of the rotating frame 2.5.5 through bearing frames, one end of the rotating frame 2.5.5 is fixed with the bottom side of the stirring shaft 2.2, the other end is provided with a limiting rod 2.5.6, and the limiting rod 2.5.6 is in sliding fit with an annular limiting groove 2.5.7 arranged on the inner.

Preferably, stirring vane 2.3 avris still is equipped with side scraper blade 2.7, and the (mixing) shaft 2.2 downside is equipped with second helical blade 2.8, and the (mixing) shaft 2.2 lower extreme passes through the bearing to be connected with bracing piece 2.9, and the bracing piece 2.9 both ends are fixed in and smash jar 2.1 inside wall, and (mixing) shaft 2.2 upper portion is connected with smashing jar 2.1 top cap through the bearing, and the (mixing) shaft 2.2 top is connected with third bevel gear 2.10 that the level set up, and third bevel gear 2.10 meshes with fourth bevel gear 2.11, fourth bevel gear 2.11 is connected with driving motor 2.4 output shaft through the reduction gear.

The working process of the smashing device 2 is as follows: after the driving motor 2.4 works, the fourth bevel gear 2.11 is driven to rotate, so that the third bevel gear 2.10 is driven to rotate, the stirring shaft 2.2 is driven to rotate, and finally the stirring blade 2.3 rotates, so that the smashing process can be carried out; because the ball raw materials in this embodiment are sweet potato or potato, it is very easily adhered to smash jar 2.1 bottom conical surface after smashing, so set up rotatory scraper 2.5 and can constantly scrape the material that adheres to smash jar 2.1 bottom surface and leave, specifically do: the stirring shaft 2.2 rotates to drive the first bevel gear 2.5.1 to rotate, and further drives the second bevel gear 2.5.2 to rotate, and finally drives the first helical blade 2.5.4 to rotate, and when the first helical blade 2.5.4 rotates, one end of the rotating frame 2.5.5 is fixed with the bottom side of the stirring shaft 2.2, so that the rotating frame 2.5.5 also rotates on the horizontal plane and continuously sweeps the bottom conical surface of the whole smashing tank 2.1, and thus the first helical blade 2.5.4 can sweep the bottom conical surface of the smashing tank 2.1 during rotation, so that materials adhered to the bottom conical surface of the smashing tank 2.1 are continuously scraped to a discharge opening, and the side scraping plate 2.7 can effectively avoid the materials from accumulating on the side wall of the smashing tank 2.1; in addition, after the second helical blade 2.8 is arranged on the lower side of the stirring shaft 2.2, the second helical blade 2.8 can also generate a helical conveying extrusion effect, so that the blanking process is accelerated.

Preferably, cutting device 6 includes the fixed plate 6.1 of vertical setting, fixed 6.2 that is equipped with spout in the fixed 6.1 both sides of fixed plate, wears to be equipped with slider 6.3 in two spout 6.2, and 6.3 middle parts of slider have been seted up and have been dodged groove 6.4, and 6.3 fixed surface of slider has irregular annular track 6.5, be equipped with in the irregular annular track 6.5 rather than sliding connection's slide bar 6.6, slide bar 6.6 and the perpendicular fixed connection of dwang 6.7 one end, the dwang 6.7 other end and the output shaft of first servo motor 6.8, first servo motor 6.8 is fixed in the fixed plate 6.1 back, and its output shaft passes fixed plate 6.1 and is located and dodges groove 6.4, and 6.3 avris of slider is connected with the cutting blade 6.9 of horizontal setting, smashes device 2's discharging pipe 2.12 one side and is equipped with baffle 6..

Preferably, the irregular circular track 6.5 comprises a large circular track 6.5.1, a small circular track 6.5.2 and a reverse circular track 6.5.3, the radius of the large circular track 6.5.1 is greater than that of the small circular track 6.5.2, the center of the reverse circular track 6.5.3 is located outside the irregular circular track 6.5, the whole irregular circular track 6.5 is symmetrical with the horizontal center line of the sliding block 6.3, and the connecting line of the center of the large circular track 6.5.1 and the center of the reverse circular track 6.5.3 coincides with the horizontal center line of the sliding block 6.3.

The cutting device 6 has the following specific working process: the first servo motor 6.8 drives the rotating rod 6.7 to rotate after working, so as to drive the sliding rod 6.6 to do circular motion, and the sliding rod 6.6 is in sliding connection with the irregular annular track 6.5, so that the irregular annular track 6.5 can move left and right, the irregular annular track 6.5 is fixed on the sliding block 6.3, and the sliding block 6.3 is in sliding fit with the sliding groove 6.2, so that the sliding block 6.3 can move left and right finally, so that the cutting blade 6.9 can cut the baffle 6.10 tangentially at intervals, and the material discharged from the discharging pipe 2.12 can be cut off quantitatively; since the controller of the first servomotor 6.8 itself can control the rotational speed accurately, the cutting frequency of the cutting blade 6.9 can also be controlled accurately; in this embodiment, the radius of the great circular arc track 6.5.1 is substantially identical to the length of the rotating rod 6.7, when the swivelling levers 6.7 are turned anticlockwise, as in the position shown in fig. 6, the irregular circular track 6.5 does not move, when the small arc track 6.5.2 is rotated, the slide bar 6.6 will start to push the whole irregular annular track 6.5 to move to the right, the small arc track 6.5.2 plays a transition role, when the rotating rod 6.7 rotates to the lower half section of the reverse arc track 6.5.3, the sliding rod 6.6 continues to push the whole irregular annular track 6.5 to move to the right side, and gradually starts to decelerate until the speed is reduced to 0 when the slide bar 6.6 reaches the middle point of the reverse arc track 6.5.3, when the rotating rod 6.7 rotates to the upper half section of the reverse arc track 6.5.3, the sliding rod 6.6 can pull and push the whole irregular annular track 6.5 to move to the left side, and when the rotating rod 6.7 sweeps the small arc track 6.5.2 and the large arc track 6.5.1, the whole irregular annular track 6.5 returns to the original position of the left side. The cutting device 6 is designed in such a way, one is to convert the control of the cutting frequency of the cutting blade 6.9 into the control of the rotating speed of the first servo motor 6.8, so that the control is simpler and more accurate, the shape design of the irregular annular tracks 6.5 can ensure that the sliding rod 6.6 has a deceleration process every time the sliding rod moves to the rightmost side, so that the speed is 0 every time the cutting blade 6.9 is tangential and contacts the baffle 6.10, and the collision of the cutting blade 6.9 to the baffle 6.10 is effectively avoided.

Preferably, molding device 3 includes drive sprocket 3.1 and driven sprocket 3.2, drive sprocket 3.1 wears to establish and is fixed in on the output shaft of second servo motor 3.3, around being equipped with chain 3.4 between drive sprocket 3.1 and the driven sprocket 3.2, evenly is fixed with a plurality of concave surface moulds 3.5 on the chain 3.4, and upside chain 3.4 top is equipped with scalable clamp plate 3.6 and scalable pressure platform 3.7 respectively, and scalable clamp plate 3.6 top is connected with first telescoping device 3.6.1, and scalable pressure platform 3.7 top is connected with second telescoping device 3.7.1.

Preferably, a bearing plate 3.8 is fixedly arranged below the upper side chain 3.4, a stepping motor 3.9 is fixedly arranged on the lower side of the bearing plate 3.8, and an output shaft of the stepping motor 3.9 is connected with an eccentric wheel 3.10; the concave mould 3.5 is a hemispherical groove structure, and the telescopic pressing platform 3.7 is an annular groove structure.

The specific working process of the molding device 3 is as follows: the second servo motor 3.3 can drive the rotation of the driving chain wheel 3.1 after working, and the controller of the second servo motor 3.3 can accurately control the rotating speed and the intermittent rotating frequency so as to control the rotating speed and the interval rest time of the driving chain wheel 3.1, so that the rotation of the whole chain 3.4 and the moving process of the plurality of concave molds 3.5 can be accurately controlled. Therefore, the second servo motor 3.3 controls the driving chain wheel 3.1 to intermittently operate, so that the chain 3.4 drives the concave molds 3.5 to intermittently rotate, and in the time period of cutting operation of the cutting blade 6.9, the corresponding concave molds 3.5 stay below the discharge pipe 2.12, and then move to the next position after receiving materials; the first telescopic device 3.6.1 intermittently extends and retracts to enable the telescopic pressure plate 3.6 to move downwards or upwards, and when the telescopic pressure plate 3.6 moves downwards, materials in the concave surface die 3.5 are flattened, so that the materials form a hemispherical shape; the second stretching device 3.7.1 intermittently stretches out and draws back to make the telescopic pressing table 3.7 move downwards or upwards, when the telescopic pressing table 3.7 moves to the lower part, the top surface of the material in the concave mould 3.5 is pressed into an annular groove shape, and finally the material in the concave mould 3.5 forms the easy-scattering ball 5 with a hemispherical bottom surface and an annular groove at the top.

The production method of the easy-scattering ball production system in the embodiment of the invention comprises the following steps:

step 1): selecting sweet potatoes or potatoes as raw materials of the balls, and then steaming the raw materials of the balls through a steam box 1;

step 2): the steamed ball raw materials are sent into a smashing tank 2.1 of a smashing device 2, and after a driving motor 2.4 is started, stirring blades 2.3 rotate and smash the ball raw materials; after a valve of a feed opening at the bottom of the smashing device 2 is opened, the materials are fed to a feed end of a screw conveyor 2.6, and meanwhile, the scraping device 2.5 is rotated to effectively avoid the accumulation of the materials on the bottom surface of the smashing tank 2.1;

step 3): the screw conveyer 2.6 conveys the material to the discharging pipe 2.12 for continuous discharging, after a first servo motor 6.8 of the cutting device 6 is started, a cutting blade 6.9 is tangential to a baffle 6.10 at intervals, so that the material discharged from the discharging pipe 2.12 is quantitatively cut off;

step 4): the second servo motor 3.3 controls the driving chain wheel 3.1 to intermittently operate, so that the chain 3.4 drives the concave molds 3.5 to intermittently rotate, and in the time period of cutting operation of the cutting blade 6.9, the corresponding concave molds 3.5 stay below the discharge pipe 2.12, and then move to the next position after receiving materials;

step 5): the first telescopic device 3.6.1 intermittently extends and retracts to enable the telescopic pressure plate 3.6 to move downwards or upwards, and when the telescopic pressure plate 3.6 moves downwards, materials in the concave surface die 3.5 are flattened, so that the materials form a hemispherical shape; the second telescopic device 3.7.1 intermittently extends and retracts to enable the telescopic pressing table 3.7 to move downwards or upwards, when the telescopic pressing table 3.7 moves downwards, the top surface of the material in the concave mould 3.5 is pressed into an annular groove shape, and finally the material in the concave mould 3.5 forms the easy-scattering ball 5 with a hemispherical bottom surface and an annular groove at the top;

step 6): when the concave mould 3.5 advances to the side or the lower side of the chain 3.4, the easily-scattering balls 5 in the concave mould 3.5 are separated and fall onto the conveying belt device 7 below, and after the stepping motor 3.9 is started, the eccentric wheel 3.10 continuously hits the lower side chain 3.4, so that the demoulding process of the easily-scattering balls 5 is accelerated.

The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and features in the embodiments and examples in the present application may be arbitrarily combined with each other without conflict. The protection scope of the present invention is defined by the claims, and includes equivalents of technical features of the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the invention.

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