Method for manufacturing improved polyester low stretch yarn

文档序号:1309078 发布日期:2020-08-11 浏览:32次 中文

阅读说明:本技术 改良的涤纶低弹丝的制作方法 (Method for manufacturing improved polyester low stretch yarn ) 是由 叶剑 于 2018-07-16 设计创作,主要内容包括:本发明提供了一种改良的涤纶低弹丝的制作方法,其特征在于,包括以下步骤:以涤纶长丝为原料,依次经过加弹装置的原丝架、第一罗拉、第一加热器、冷却板、假拈器、第二罗拉、网络机构、第三罗拉、上油辊和卷绕成型机构,即可得到成品的涤纶低弹丝;所述加弹装置包括机架,机架上依次设置有原丝架、第一罗拉、第一加热器、冷却板、假拈器、第二罗拉、网络机构、第三罗拉、上油辊和卷绕成型机构。(The invention provides a method for manufacturing improved polyester low stretch yarns, which is characterized by comprising the following steps of: the method comprises the following steps of taking polyester filaments as a raw material, sequentially passing through a raw yarn frame, a first roller, a first heater, a cooling plate, a false twist device, a second roller, a network mechanism, a third roller, an oiling roller and a winding forming mechanism of an elasticizing device to obtain finished low-stretch polyester yarns; the texturing device comprises a frame, and a raw silk frame, a first roller, a first heater, a cooling plate, a false twist device, a second roller, a network mechanism, a third roller, an oil feeding roller and a winding forming mechanism are sequentially arranged on the frame.)

1. The manufacturing method of the improved polyester low stretch yarn is characterized by comprising the following steps: the method comprises the following steps of taking polyester filaments as a raw material, sequentially passing through a raw yarn frame, a first roller, a first heater, a cooling plate, a false twist device, a second roller, a network mechanism, a third roller, an oiling roller and a winding forming mechanism of an elasticizing device to obtain finished low-stretch polyester yarns; the elasticizer comprises a frame, and a raw silk frame, a first roller, a first heater, a cooling plate, a false twisting device, a second roller, a network mechanism, a third roller, an oil feeding roller and a winding forming mechanism are sequentially arranged on the frame. .

2. The method for making improved polyester drawn textured yarn of claim 1, wherein the texturing speed is 655 m/min.

3. The method of claim 1, wherein the draw ratio is 1.55.

4. The method for manufacturing the improved polyester drawn textured yarn according to claim 1, wherein the linear velocity of the first roller is 410m/min, the linear velocity of the second roller is 670m/min, and the linear velocity of the third roller is 620 m/min.

5. The method for making improved polyester drawn textured yarn of claim 1, wherein the oiling rate is 2.5%.

6. The improved polyester drawn textured yarn manufacturing method is characterized in that the second roller comprises a roller leather roller and a yarn guide, the roller leather roller and the yarn guide are respectively arranged on the rack, the roller leather roller is positioned on the side surface of the yarn guide, the roller leather roller is further connected with a micro-motion mechanism, the micro-motion mechanism comprises a micro-motion cross bar and a connecting seat, the connecting seat is fixed on the rack, the micro-motion cross bar is arranged on the connecting seat in a sliding mode and is horizontally arranged, the micro-motion cross bar is connected with a driving structure capable of driving the micro-motion cross bar to move back and forth, and the yarn guide is connected with the micro-motion cross bar; the drive structure includes the locating rack, servo motor, carousel and actuating lever, the locating rack is fixed in the frame, servo motor fixes on the locating rack, servo motor's output shaft level sets up, the output shaft tip at servo motor is fixed at the carousel middle part, a plurality of screw holes have on the carousel, and the screw hole is uneven then distributes, actuating lever one end and connecting axle one end are rotated and are connected, be fixed with positioning bolt on the connecting axle other end, positioning bolt can threaded connection in an arbitrary screw hole, the actuating lever other end is articulated mutually with fine motion horizontal bar end.

7. The improved polyester drawn textured yarn manufacturing method according to claim 1, wherein an indicating assembly is further arranged on the rack and comprises an auxiliary block and an indicating rod, the auxiliary block is fixed on the micro-motion cross rod, the indicating rod is horizontally fixed on the positioning frame and parallel to the micro-motion cross rod, and scale marks are arranged on the indicating rod.

8. The improved production method of the terylene low stretch yarn according to claim 7, wherein the positioning frame is further provided with a lubricating structure for lubricating, the lubricating structure comprises an elastic oil storage semi-ring and an extrusion block, the oil storage semi-ring is fixed on the connecting seat through a connecting rod and is positioned right above the micro cross rod, the upper part of the oil storage semi-ring is provided with an oil filling hole, the oil filling hole is provided with a sealing plug, the inner side surface of the oil storage semi-ring is provided with a plurality of oil outlets, the extrusion block is fixed on the micro cross rod through a second spring, and the extrusion block can abut against the oil storage semi-ring.

Technical Field

The invention relates to a method for manufacturing improved polyester low stretch yarns.

Background

The pre-oriented yarn (POY) produced by spinning is not generally used for weaving directly and can be used after post-processing treatment. The texturing work is to convert POY into a Draw Textured Yarn (DTY) which has stable physical properties and can be directly used for weaving by taking the POY as a raw material and carrying out drawing and deformation treatment

Through retrieval, as disclosed in chinese patent literature, a method for producing fine denier porous chinlon 66 stretch yarn [ application number: 201110451850. X; publication No.: CN 103184564a ]. The production method of the fine-denier porous chinlon 66 stretch yarn comprises the following steps: taking a semi-dull chinlon 66 slice as a raw material, sequentially carrying out slice conveying, drying tower, screw extruder, spinning, oiling, winding, pre-oriented yarn inspection balancing and texturing, wherein the spinning temperature is 289 ℃; the oiling rate is 0.6-0.7%; the elasticizing temperature is 210 ℃.

Although the production method disclosed in the patent can improve the quality of the product, the steps of the production method are too complicated, a lot of time is needed, and the production speed is slow, so that it is necessary to design an improved production method of the polyester low stretch yarn.

Disclosure of Invention

The invention aims to solve the problems in the prior art, and provides a manufacturing method of an improved polyester low stretch yarn, which has the characteristic of high manufacturing speed.

The purpose of the invention can be realized by the following technical scheme: the manufacturing method of the improved polyester low stretch yarn is characterized by comprising the following steps: the polyester filament yarn is taken as a raw material and sequentially passes through a raw yarn frame, a first roller, a first heater, a cooling plate, a false twisting device, a second roller, a network mechanism, a third roller, an oiling roller and a winding forming mechanism of an elasticizing device, and the finished product of the polyester low stretch yarn can be obtained.

The elasticizing speed is 650-750 m/min.

The stretching ratio is 1.5-1.7.

The linear velocity of the first roller is 400-430m/min, the linear velocity of the second roller is 650-700m/min, and the linear velocity of the third roller is 600-660 m/min.

The oiling rate is 2.2-3.6%.

The texturing device comprises a frame, and a raw silk frame, a first roller, a first heater, a cooling plate, a false twist device, a second roller, a network mechanism, a third roller, an oil feeding roller and a winding forming mechanism are sequentially arranged on the frame.

The former silk frame includes the bottom plate, and the bottom plate is fixed in the frame, is fixed with a plurality of mounting panels on the bottom plate, and the vertical adjustment strip that is provided with on the mounting panel, and the adjustment strip is vertical distribution, and the adjustment strip links to each other with a drive assembly that can drive it and reciprocate, is fixed with a plurality of poles of placing on the adjustment strip, places the pole and is the level and arranges.

Structure more than adopting drives the adjustment strip through drive assembly and reciprocates, and the adjustment strip drives and places the pole and reciprocate to can make the position of placing the pole adjust according to actual need.

The mounting plate is also provided with scale marks.

The driving assembly comprises a first push rod motor, a guide rod and a guide block, the guide rod is vertically fixed on the mounting plate, the guide block is arranged on the guide rod, the first push rod motor is fixed on the mounting plate, a push rod of the first push rod motor is vertically downward, the end portion of the push rod of the first push rod motor is connected with the guide block, and the adjusting strip is fixed on the guide sleeve.

When the adjusting strip needs to move up and down, the push rod of the push rod motor I is controlled to move up and down, the push rod of the push rod motor I drives the guide block to move up and down along the guide rod, and the guide block drives the adjusting strip to move up and down.

The first heater includes the heating cabinet, the heating cabinet slope is fixed in the frame, the heating pipe has in the heating cabinet, still be provided with a plurality of silk pipes of walking in the heating cabinet, and walk both ends about the silk pipe runs through the heating cabinet, walk silk pipe lower extreme and be the input port, walk silk pipe upper end and be the delivery outlet, be provided with in the frame and be used for going away the clearance mechanism that the silk pipe cleared up, clearance mechanism includes the mounting bracket, remove the seat, a water pump, water tank and shower nozzle, the mounting bracket is fixed in the frame, and the mounting bracket is close to the heating cabinet upper end, it sets up on the mounting bracket to remove the seat, it links to each other with a removal structure that can drive its round trip movement to remove the seat, the shower nozzle passes through the connecting rod to be fixed on removing the seat, the export slope of shower nozzle is down, the import of shower.

By adopting the structure, when the silk threads pass through the silk running pipe, the silk threads are heated by the heating box; when walking the pipe and need clearing up, drive through the removal structure and remove seat round trip movement, remove the seat and drive connecting rod round trip movement, the connecting rod drives the shower nozzle round trip movement, makes the shower nozzle be located corresponding pipe department of walking the silk, opens the water pump, carries shower nozzle department through the raceway with the water in the water tank, will walk the inside washing of silk under the effect of rivers and catch up, replaces artifical clearance, and the clearance is convenient.

The movable structure comprises a guide rail, a sliding block, a gear, a rack and a stepping motor, the guide rail is horizontally fixed on the mounting frame, the sliding block is arranged on the guide rail, the rack is horizontally fixed on the mounting frame, the rack is parallel to the guide rail, the stepping motor is fixed on the sliding block, the output shaft of the stepping motor is horizontally arranged, the gear is fixed at the end part of the output shaft of the stepping motor, the gear is meshed with the rack, and the movable seat is connected with the sliding block.

When the movable seat needs to move back and forth, the output shaft of the stepping motor is controlled to rotate, the output shaft of the stepping motor drives the gear to rotate, the gear is gradually meshed with the rack, the sliding block moves along the guide rail, and the sliding block drives the movable seat to move back and forth, so that the movable seat can move back and forth.

Still be provided with the instruction structure in the frame, instruct the structure and include pointer, instruction rope, receive and release axle and torsional spring, receive and release the axle and pass through the link and fix in the frame, and receive and release the axle and be the level and arrange, the torsional spring cover is established and is received and release epaxially, torsional spring one end links to each other with receiving and releasing the axle, the torsional spring other end and link to each other, instruct rope one end to fix on removing the seat, and instruct the rope other end and receive and release the axle and link to each other, instruct to have the scale mark on the rope, the pointer is fixed in the frame.

By adopting the structure, when the movable seat moves back and forth, the movable seat enables the indicating rope to extend or shorten, and the scale marks on the indicating rope are indicated by the pointer, so that the position of the spray head can be quickly known, and the indication is visual; through the effect of torsional spring, can realize instructing rope automatic rolling and reseing.

The movable seat is also provided with a limiting ring for indicating the limiting of the rope.

By adopting the structure, the indicating rope can be limited through the limiting ring.

And the rack is also fixedly provided with a first controller, and the water pump and the stepping motor are connected with the first controller through circuits.

Structure more than adopting, through the steerable water pump of first controller and step motor work, intelligent degree is high.

The network mechanism comprises a compressed air pipeline, one end of the compressed air pipeline is an air inlet end, the other end of the compressed air pipeline is an air outlet end, a regulating mechanism used for regulating and controlling air pressure in the compressed air pipeline is arranged on the rack, the regulating mechanism comprises a regulating valve, a second controller, a processing box, a first barometer and a second barometer, the regulating valve is arranged on the compressed air pipeline and located between the air inlet end and the air outlet end, the second controller is fixed on the rack, the second controller is provided with a first end and a second end, the first end of the second controller is communicated with the regulating valve through a first hose, the first barometer is arranged on the first hose, the second end of the second controller is communicated with the compressed air pipeline through a second hose, the processing box is fixed on the rack and located below the second controller, one side of the upper portion of the processing box is communicated with the side portion of the first hose through a drain pipe, the drain pipe is sequentially provided with a first check valve and a first electromagnetic valve, the other side of the upper part of the treatment box is communicated with the side part of the first hose through an auxiliary pipe, the auxiliary pipe is provided with a second electromagnetic valve, the lower part of the treatment box is connected with a discharge pipe, the discharge pipe is provided with a third electromagnetic valve, the upper part of the treatment box is also connected with a gas pipe, the gas pipe is sequentially provided with an air pump, a second check valve and a fourth electromagnetic valve, a second barometer is arranged on the gas pipe, and the second barometer is positioned between the fourth electromagnetic valve and the treatment box.

By adopting the structure, when the moisture in the first hose needs to be removed, the fourth electromagnetic valve is opened, the air pump is started to supplement the outside air into the treatment box, the pressure value of the second barometer is consistent with the pressure value of the first barometer, the fourth electromagnetic valve is closed, the first electromagnetic valve and the second electromagnetic valve are opened, the water in the first hose enters the treatment box from the drain pipe, after the water in the first hose is discharged, the first electromagnetic valve and the second electromagnetic valve are closed, the water in the first hose is rapidly discharged, the normal work of the second controller can be ensured, and the regulation and control are stable.

The treatment box is internally provided with an auxiliary structure, the auxiliary structure comprises a lifting plate, a shaking plate and a flexible auxiliary rod, the lifting plate is arranged in the treatment box, the lifting plate is connected with a moving assembly capable of driving the lifting plate to move up and down, the shaking plate is connected with the lifting plate through a first spring, the lower end of the auxiliary rod is hinged with the shaking plate, the upper end of the auxiliary rod is positioned in the drain pipe, and wool tops are arranged at the upper end of the auxiliary rod.

By adopting the structure, the lifting plate is driven to move up and down by the moving assembly, the lifting plate drives the shaking plate to move up and down, the shaking plate drives the auxiliary rod to move up and down, and the wool tops move up and down in the drainage pipe, so that water in the drainage pipe can flow down quickly.

And a vibration motor is also fixed on the shaking plate.

With the structure, the shaking plate can vibrate up and down through the vibration motor.

The moving assembly comprises a second push rod motor, a guide rod, a guide sleeve and a mounting bar, the mounting bar is fixed on the side wall of the processing box, the guide rod is vertically fixed on the mounting bar, the guide sleeve is arranged on the guide rod, the second push rod motor is fixed on the mounting bar, a push rod of the second push rod motor is vertically upward, the end part of the push rod of the second push rod motor is connected with the guide sleeve, and the lifting plate is fixed on the guide sleeve.

When the lifting plate needs to move up and down, the push rod of the push rod motor II is controlled to move up and down, the push rod of the push rod motor II drives the guide sleeve to move up and down along the guide rod, and the guide sleeve drives the lifting plate to move up and down, so that the lifting plate can move up and down.

The second roller comprises a roller leather roller and a thread guide, the roller leather roller and the thread guide are respectively arranged on the frame, the roller leather roller is positioned on the side surface of the thread guide, the roller leather roller is also connected with a micro-motion mechanism, the micro-motion mechanism comprises a micro-motion cross rod and a connecting seat, the connecting seat is fixed on the frame, the micro-motion cross rod is arranged on the connecting seat in a sliding manner, the micro-motion cross rod is horizontally arranged, the micro-motion cross rod is connected with a driving structure capable of driving the micro-motion cross rod to move back and forth, and the thread guide is connected; the drive structure includes the locating rack, servo motor, carousel and actuating lever, the locating rack is fixed in the frame, servo motor fixes on the locating rack, servo motor's output shaft level sets up, the output shaft tip at servo motor is fixed at the carousel middle part, a plurality of screw holes have on the carousel, and the screw hole is uneven then distributes, actuating lever one end and connecting axle one end are rotated and are connected, be fixed with positioning bolt on the connecting axle other end, positioning bolt can threaded connection in an arbitrary screw hole, the actuating lever other end is articulated mutually with fine motion horizontal bar end.

By adopting the structure, the output shaft of the servo motor is controlled to rotate, the output shaft of the servo motor drives the turntable to rotate, the turntable drives the driving rod to swing back and forth, the driving rod enables the micro-motion transverse rod to move back and forth, the micro-motion transverse rod drives the thread guide to move back and forth, so that the thread guide forms back and forth micro-motion in the production process, the transverse tension borne by the roller leather roller can be reduced, the service time of the roller leather roller is greatly prolonged, and the service life of the roller leather roller.

Still be provided with the instruction subassembly in the frame, instruct the subassembly to include supplementary piece and gauge rod, supplementary piece is fixed on the fine motion horizontal pole, and the gauge rod level is fixed on the locating rack, and the gauge rod is parallel to each other with the fine motion horizontal pole, has the scale mark on the gauge rod.

By adopting the structure, the numerical value of the reciprocating movement of the micro-motion cross rod can be quickly obtained by observing the position of the auxiliary block on the indicating rod when the auxiliary block moves back and forth.

Still be provided with on the locating rack and be used for lubricated lubricating structure, lubricating structure includes elastic oil storage semi-ring and extrusion piece, and the oil storage semi-ring passes through the connecting rod to be fixed on the connecting seat, and just the oil storage semi-ring is located directly over the fine motion horizontal pole, and oil storage semi-ring upper portion has the oil filler point, and oil filler point department is provided with the sealing plug, and a plurality of oil outlets have been seted up to the medial surface of oil storage semi-ring, and the extrusion piece passes through the second spring to be fixed on the fine motion horizontal pole, and the extrusion piece can lean on.

Structure more than adopting, along with fine motion horizontal pole round trip movement, the fine motion horizontal pole drives the extrusion piece round trip movement, and the extrusion piece extrudees the oil storage semi-ring repeatedly, makes the lubricating oil in the oil storage semi-ring export from the oil outlet, lubricates fine motion horizontal pole and connecting seat, and is lubricated convenient.

Compared with the prior art, the invention has the advantages that: the texturing device is improved, so that the manufacturing steps required by the polyester low-stretch yarns are greatly shortened, and the manufacturing is quick.

Drawings

Fig. 1 is a schematic plan view of a first heater.

Fig. 2 is a schematic plan view of a cleaning mechanism in the first heater.

Fig. 3 is an enlarged view at a in fig. 2.

Fig. 4 is a schematic plan view of the network mechanism.

Fig. 5 is an enlarged view at B in fig. 4.

FIG. 6 is a schematic plan view of the second roller.

Fig. 7 is a perspective view of a removed portion of the second roller.

Fig. 8 is a sectional view of a removed portion of the second roller.

Fig. 9 is a schematic plan view of the former frame.

In the figure, 1, a frame; 2. a first controller; 3. a wire feeding pipe; 4. a heating box; 5. a spray head; 6. a connecting rod; 7. a movable seat; 8. a mounting frame; 9. a rack; 11. a guide rail; 12. a water delivery pipe; 13. a water tank; 14. a water pump; 15. a flow regulating valve; 16. retracting and releasing the shaft; 17. a connecting frame; 18. an indicator cord; 19. a slider; 21. a stepping motor; 22. a gear; 23. a pointer; 24. a torsion spring; 25. a second controller; 26. a second hose; 27. a second solenoid valve; 28. an auxiliary tube; 29. a compressed air line; 30. a first hose; 31. adjusting a valve; 32. a first barometer; 34. a drain pipe; 35. a first solenoid valve; 36. a first check valve; 37. a treatment tank; 38. a third electromagnetic valve; 39. a discharge pipe; 40. a push rod motor II; 41. a lifting plate; 42. a first spring; 44. a shaking plate; 45. a vibration motor; 46. an auxiliary lever; 47. wool tops; 48. a second barometer; 49. a fourth solenoid valve; 50. a second one-way valve; 51. an air pump; 52. a gas delivery pipe; 54. mounting a bar; 55. a limiting block; 56. a guide bar; 57. a guide sleeve; 62. a servo motor; 63. a turntable; 63a, a threaded hole; 64. a positioning frame; 65. an indication lever; 66. a drive rod; 67. an auxiliary block; 68. a connecting seat; 69. a connecting rod; 70. an oil storage semi-ring; 70a, an oil outlet; 70b, oil filler holes; 71. extruding the block; 72. a second spring; 73. a micro-motion cross bar; 74. a roller leather roller; 75. a thread guide; 76. a sealing plug; 77. positioning the bolt; 78. a connecting shaft; 79. a base plate; 81. placing a rod; 82. adjusting strips; 83. a push rod motor I; 84. a guide bar; 85. a guide block; 86. and (7) mounting the plate.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

The manufacturing method of the improved polyester low stretch yarn comprises the following steps: the method comprises the following steps of taking polyester filaments as a raw material, sequentially passing through a raw yarn frame, a first roller, a first heater, a cooling plate, a false twist device, a second roller, a network mechanism, a third roller, an oiling roller and a winding forming mechanism of an elasticizing device to obtain finished low-stretch polyester yarns; in this embodiment, the polyester filament is a commercially available product.

The elasticizing speed is 650-750 m/min; in this embodiment, the texturing speed is 655 m/min.

The stretching ratio is 1.5-1.7; in this example, the draw ratio was 1.55.

The linear velocity of the first roller is 400-430m/min, the linear velocity of the second roller is 650-700m/min, and the linear velocity of the third roller is 600-660 m/min; in this embodiment, the linear velocity of the first roller is 410m/min, the linear velocity of the second roller is 670m/min, and the linear velocity of the third roller is 620 m/min.

The oiling rate is 2.2-3.6%; in this example, the oiling rate was 2.5%.

As shown in fig. 1-9, the elasticizer comprises a frame 1, a silk frame, a first roller, a first heater, a cooling plate, a false twisting device, a second roller, a network mechanism, a third roller, an oiling roller and a winding forming mechanism are arranged on the frame 1 in sequence,

the original silk frame comprises a bottom plate 79, the bottom plate 79 is fixed on the frame 1, a plurality of mounting plates 86 are fixed on the bottom plate 79, and in the embodiment, the number of the mounting plates 86 is two; the mounting plate 86 is vertically provided with adjusting strips 82, the adjusting strips 82 are vertically distributed, the adjusting strips 82 are connected with a driving assembly capable of driving the adjusting strips 82 to move up and down, a plurality of placing rods 81 are fixed on the adjusting strips 82, and in the embodiment, the number of the placing rods 81 on each adjusting strip 82 is six; the placing rod 81 is arranged horizontally.

By adopting the structure, the first control push rod motor 83 drives the guide block 85 to move up and down along the guide rod 84, the guide block 85 drives the adjusting strip 82 to move up and down, the adjusting strip 82 is driven by the driving component to move up and down, the adjusting strip 82 drives the placing rod 81 to move up and down, and therefore the position of the placing rod 81 can be adjusted according to actual needs.

The mounting plate 86 also has graduations thereon.

The driving assembly comprises a first push rod motor 83, a guide rod 84 and a guide block 85, the guide rod 84 is vertically fixed on a mounting plate 86, the guide block 85 is arranged on the guide rod 84, the first push rod motor 83 is fixed on the mounting plate 86, a push rod of the first push rod motor 83 is vertically downward, the end portion of the push rod of the first push rod motor 83 is connected with the guide block 85, and the adjusting strip 82 is fixed on the guide sleeve.

The first heater comprises a heating box 4, the heating box 4 is obliquely fixed on the rack 1, a heating pipe is arranged in the heating box 4, a plurality of wire feeding pipes 3 are also arranged in the heating box 4, and in the embodiment, the number of the wire feeding pipes 3 in each heating box 4 is ten; the wire feeding pipe 3 penetrates through the upper end and the lower end of the heating box 4, the lower end of the wire feeding pipe 3 is an input port, the upper end of the wire feeding pipe 3 is an output port, a cleaning mechanism for cleaning the wire feeding pipe 3 is arranged on the rack 1, the cleaning mechanism comprises a mounting frame 8, a moving seat 7, a water pump 14, a water tank 13 and a spray head 5, the mounting frame 8 is fixed on the rack 1, the mounting frame 8 is close to the upper end of the heating box 4, the moving seat 7 is arranged on the mounting frame 8, the moving seat 7 is connected with a moving structure capable of driving the moving seat to move back and forth, the spray head 5 is fixed on the moving seat 7 through a connecting rod 6, an outlet of the spray head 5 inclines downwards, an inlet of the spray head 5 is communicated with the water tank 13 through a water conveying pipe 12, the water tank 13 is fixed on the rack; the water pump 14 is provided on the water delivery pipe 12.

The water delivery pipe 12 is also provided with a flow regulating valve 15; by adopting the structure, the flow regulating valve 15 can regulate the water flow in the water delivery pipe 12, and the regulation is convenient.

The moving structure comprises a guide rail 11, a slide block 19, a gear 22, a rack 9 and a stepping motor 21, wherein the guide rail 11 is horizontally fixed on the mounting frame 8, and in the embodiment, the guide rail 11 is horizontally fixed on the mounting frame 8 in a bolt connection manner; the slide block 19 is arranged on the guide rail 11, the rack 9 is horizontally fixed on the mounting frame 8, and in the embodiment, the rack 9 is horizontally fixed on the mounting frame 8 in a bolt connection mode; the rack 9 and the guide rail 11 are parallel to each other, the stepping motor 21 is fixed on the slide block 19, and in the embodiment, the stepping motor 21 is fixed on the slide block 19 in a bolt connection manner; the output shaft of the stepping motor 21 is horizontally arranged, the gear 22 is fixed at the end part of the output shaft of the stepping motor 21, the gear 22 is meshed with the rack 9, and the movable seat 7 is connected with the slide block 19.

The rack 1 is also provided with an indicating structure, the indicating structure comprises a pointer 23, an indicating rope 18, a winding and unwinding shaft 16 and a torsion spring 24, the winding and unwinding shaft 16 is fixed on the rack 1 through a connecting frame 17, the winding and unwinding shaft 16 is horizontally arranged, the torsion spring 24 is sleeved on the winding and unwinding shaft 16, one end of the torsion spring 24 is connected with the winding and unwinding shaft 16, the other end of the torsion spring 24 is connected with the connecting frame 17, one end of the indicating rope 18 is fixed on the movable seat 7, the other end of the indicating rope 18 is connected with the winding and unwinding shaft 16, the indicating rope 18 is provided with scale marks, the pointer 23 is fixed on the rack 1, and in the embodiment, the pointer 23 is fixed on the rack 1 in a bolt connection; by adopting the structure, when the movable seat 7 moves back and forth, the movable seat 7 enables the indicating rope 18 to extend or shorten, and the scale marks on the indicating rope 18 are indicated by the pointer 23, so that the position of the spray head 5 can be quickly known, and the indication is intuitive; the automatic rolling and resetting of the indicating rope 18 can be realized through the action of the torsion spring 24.

The movable seat 7 is also provided with a limiting ring for indicating the limiting of the rope 18; with this structure, the indicating rope 18 can be restricted by the restricting ring.

The heating box 4 is also provided with an insulating layer.

A first controller 2 is fixed on the frame 1, and the water pump 14 and the stepping motor 21 are connected with the first controller 2 through circuits; in the embodiment, the first controller 2 adopts a commercially available singlechip, the programs of the singlechip for controlling the pump and the stepping motor are the prior programs, and the programs do not need to be edited again; by adopting the structure, the water pump 14 and the stepping motor 21 can be controlled to work through the first controller 2, and the intelligent degree is high.

By adopting the structure, when the silk threads pass through the silk running pipe 3, the silk threads are heated by the heating box 4; when the wire feeding pipe 3 needs to be cleaned, the output shaft of the stepping motor 21 is controlled to drive the gear 22 to rotate, the gear 22 is gradually meshed with the rack 9, the sliding block 19 is enabled to move along the guide rail 11, the sliding block 19 drives the moving seat 7 to move back and forth, the moving seat 7 drives the connecting rod 6 to move back and forth, the connecting rod 6 drives the spray head 5 to move back and forth, the spray head 5 is enabled to be located at the corresponding wire feeding pipe 3, the water pump 14 is started, water in the water tank 13 is conveyed to the spray head 5 through the water conveying pipe 12, the inside of the wire feeding pipe 3 is cleaned tightly under the action of water flow, manual cleaning is replaced, and cleaning is convenient.

The network mechanism comprises a compressed air pipeline 29, one end of the compressed air pipeline 29 is an air inlet end, the other end of the compressed air pipeline 29 is an air outlet end, a regulating mechanism for regulating and controlling air pressure in the compressed air pipeline 29 is arranged on the rack 1, the regulating mechanism comprises a regulating valve 31, a second controller 25, a processing box 37, a first air pressure gauge 32 and a second air pressure gauge 48, and in the embodiment, the second controller 25 adopts the existing products available on the market; an adjusting valve 31 is arranged on the compressed air pipeline 29, the adjusting valve 31 is positioned between an air inlet end and an air outlet end, the second controller 25 is fixed on the frame 1, the second controller 25 has a first end and a second end, the first end of the second controller 25 is communicated with the adjusting valve 31 through a first hose 30, a first air pressure gauge 32 is arranged on the first hose 30, the second end of the second controller 25 is communicated with the compressed air pipeline 29 through a second hose 26, a processing box 37 is fixed on the frame 1, the processing box 37 is positioned below the second controller 25, one side of the upper part of the processing box 37 is communicated with the side part of the first hose 30 through a drain pipe 34, a first one-way valve 36 and a first electromagnetic valve 35 are sequentially arranged on the drain pipe 34, the other side of the upper part of the processing box 37 is communicated with the side part of the first hose 30 through an auxiliary pipe 28, a second electromagnetic valve 27 is arranged on the auxiliary pipe 28, a discharge pipe 39 is connected to, the third electromagnetic valve 38 is arranged on the discharge pipe 39, the air pipe 52 is connected to the upper part of the processing box 37, the air pump 51, the second one-way valve 50 and the fourth electromagnetic valve 49 are sequentially arranged on the air pipe 52, the second barometer 48 is arranged on the air pipe 52, and the second barometer 48 is positioned between the fourth electromagnetic valve 49 and the processing box 37.

The material of the treatment tank 37 is stainless steel.

The treatment box 37 is also internally provided with an auxiliary structure, the auxiliary structure comprises a lifting plate 41, a shaking plate 44 and a flexible auxiliary rod 46, the lifting plate 41 is arranged in the treatment box 37, the lifting plate 41 is connected with a moving component capable of driving the lifting plate to move up and down, the shaking plate 44 is connected with the lifting plate 41 through a first spring 42, the lower end of the auxiliary rod 46 is hinged with the shaking plate 44, the upper end of the auxiliary rod 46 is positioned in the water drainage pipe 34, and the upper end of the auxiliary rod 46 is also provided with a wool top 47; by adopting the structure, the push rod of the second push rod motor 40 is controlled to drive the guide sleeve 57 to move up and down along the guide rod 56, the guide sleeve 57 drives the lifting plate 41 to move up and down, the lifting plate 41 drives the shaking plate 44 to move up and down, the shaking plate 44 drives the auxiliary rod 46 to move up and down, so that the wool tops 47 move up and down in the drain pipe 34, and water in the drain pipe 34 can flow down rapidly.

A vibration motor 45 is further fixed on the shaking plate 44, and in the embodiment, the shaking plate 44 is further fixed with the vibration motor 45 in a bolt connection mode; with this configuration, the vibrating plate 44 can be vibrated up and down by the vibration motor 45.

The moving assembly comprises a second push rod motor 40, a guide rod 56, a guide sleeve 57 and a mounting bar 54, the mounting bar 54 is fixed on the side wall of the treatment box 37, the guide rod 56 is vertically fixed on the mounting bar 54, and in the embodiment, the guide rod 56 is vertically fixed on the mounting bar 54 in a bolt connection mode; the guide sleeve 57 is arranged on the guide rod 56, the second push rod motor 40 is fixed on the mounting bar 54, and in the embodiment, the second push rod motor 40 is fixed on the mounting bar 54 in a bolt connection mode; the push rod of the push rod motor II 40 is vertically upward, the end part of the push rod motor II 40 is connected with the guide sleeve 57, and the lifting plate 41 is fixed on the guide sleeve 57.

Limiting blocks 55 are further fixed at two ends of the guide rod 56; with this structure, the guide bush 57 can be restricted by the stopper 55 when the guide bar 56 moves up and down.

With this configuration, when it is necessary to remove moisture in the first hose 30, the fourth solenoid valve 49 is opened, the air pump 51 is started to supply the external air to the treatment tank 37, the pressure value of the second barometer 48 is made to coincide with the pressure value of the first barometer 32, the fourth solenoid valve 49 is closed, the first solenoid valve 35 and the second solenoid valve 27 are opened, the water in the first hose 30 is introduced into the treatment tank 37 from the drain pipe 34, and after the water in the first hose 30 is discharged, the first solenoid valve 35 and the second solenoid valve 27 are closed, so that the water in the first hose 30 is rapidly discharged, and it is possible to ensure that the second controller 25 operates normally and the regulation is stable.

The second roller comprises a roller leather roller 74 and a thread guide 75, and in the embodiment, the roller leather roller 74 and the thread guide 75 are commercially available products; the roller leather roller 74 and the thread guide 75 are respectively arranged on the frame 1, the roller leather roller 74 is positioned on the side surface of the thread guide 75, the roller leather roller 74 is also connected with a micro-motion mechanism, the micro-motion mechanism comprises a micro-motion cross rod 73 and a connecting seat 68, the connecting seat 68 is fixed on the frame 1, and in the embodiment, the connecting seat 68 is fixed on the frame 1 in a bolt connection mode; the micro cross rod 73 is arranged on the connecting seat 68 in a sliding manner, the micro cross rod 73 is horizontally arranged, the micro cross rod 73 is connected with a driving structure capable of driving the micro cross rod 73 to move back and forth, and the thread guide 75 is connected with the micro cross rod 73; the driving structure comprises a positioning frame 64, a servo motor 62, a turntable 63 and a driving rod 66, wherein the positioning frame 64 is fixed on the frame 1, and in the embodiment, the positioning frame 64 is fixed on the frame 1 in a bolt connection manner; the servo motor 62 is fixed on the positioning frame 64, and in the embodiment, the servo motor 62 is fixed on the positioning frame 64 through a bolt connection mode; an output shaft of the servo motor 62 is horizontally arranged, the middle part of the rotary table 63 is fixed at the end part of the output shaft of the servo motor 62, a plurality of threaded holes 63a are formed in the rotary table 63, and in the embodiment, the number of the threaded holes 63a is four; the threaded holes 63a are unevenly distributed, one end of the driving rod 66 is rotatably connected with one end of the connecting shaft 78, the other end of the connecting shaft 78 is fixed with a positioning bolt 77, the positioning bolt 77 can be in threaded connection with any one of the threaded holes 63a, and the other end of the driving rod 66 is hinged with the end part of the inching cross bar 73.

The rack 1 is further provided with an indicating assembly, the indicating assembly comprises an auxiliary block 67 and an indicating rod 65, the auxiliary block 67 is fixed on the micro cross rod 73, and in the embodiment, the auxiliary block 67 is fixed on the micro cross rod 73 in a bolt connection mode; the indicating rod 65 is horizontally fixed on the positioning frame 64, in the embodiment, the indicating rod 65 is horizontally fixed on the positioning frame 64 by welding; the indicating rod 65 is parallel to the micro cross bar 73, and the indicating rod 65 is provided with scale marks; by adopting the structure, the value of the reciprocating movement of the micro cross rod 73 can be rapidly obtained by observing the position of the auxiliary block 67 on the indicating rod 65 when the auxiliary block moves back and forth.

The material of the indication rod 65 is a transparent organic plate.

The positioning frame 64 is further provided with a lubricating structure for lubricating, the lubricating structure comprises an elastic oil storage semi-ring 70 and an extrusion block 71, the oil storage semi-ring 70 is fixed on the connecting seat 68 through a connecting rod 69, the oil storage semi-ring 70 is positioned right above the micro cross rod 73, the upper part of the oil storage semi-ring 70 is provided with an oil injection hole 70b, a sealing plug 76 is arranged at the oil injection hole 70b, the inner side surface of the oil storage semi-ring 70 is provided with a plurality of oil outlet holes 70a, and in the embodiment, the number of the oil outlet holes 70a is five; the extrusion block 71 is fixed on the micro cross bar 73 through a second spring 72, and the extrusion block 71 can abut against the oil storage semi-ring 70; by adopting the structure, along with the reciprocating movement of the micro-motion cross rod 73, the micro-motion cross rod 73 drives the extrusion block 71 to reciprocate, the extrusion block 71 repeatedly extrudes the oil storage semi-ring 70, so that the lubricating oil in the oil storage semi-ring 70 is output from the oil outlet 70a, the micro-motion cross rod 73 and the connecting seat 68 are lubricated, and the lubrication is convenient.

The oil storage semi-ring 70 is made of rubber; by adopting the material, the oil storage semi-ring 70 has better elasticity.

The material of the extrusion block 71 is stainless steel.

By adopting the structure, the output shaft of the servo motor 62 is controlled to rotate, the output shaft of the servo motor 62 drives the turntable 63 to rotate, the turntable 63 drives the driving rod 66 to swing back and forth, the driving rod 66 enables the micro-motion cross rod 73 to move back and forth, the micro-motion cross rod 73 drives the thread guide 75 to move back and forth, so that the thread guide 75 forms back and forth micro-motion in the production process, the transverse tension borne by the roller leather roller 74 can be reduced, the service life of the roller leather roller 74 is greatly prolonged, and the service life of the roller leather roller.

The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

19页详细技术资料下载
上一篇:一种医用注射器针头装配设备
下一篇:高捻生丝的生产方法及其面料

网友询问留言

已有0条留言

还没有人留言评论。精彩留言会获得点赞!

精彩留言,会给你点赞!