阅读说明：本技术 一种全自动3d冻肉整形机 (Full-automatic 3D freezes meat trimmer ) 是由 李国涛 安冉 朱志浩 于 2020-05-16 设计创作，主要内容包括：本发明公开一种全自动3D冻肉整形机,包括底座、机架、整形腔模和PLC控制系统,所述机架上设置有上固定板,所述底座上设置有下固定板,所述上固定板上设置有上液压油缸和关门油缸,所述上液压油缸的输出端穿过上固定板并且设置有与整形腔模相配对的上压板,所述底座上设置有后液压油缸和侧液压油缸,所述后液压油缸和侧液压油缸的输出端分别设置有与整形腔模相配对的后压板和与整形腔模相配对的侧压板,所述关门油缸的输出端穿过上固定板并且设置有与整形腔模相配对的关门板,所述上液压油缸、后液压油缸和侧液压油缸呈三维分布；该全自动3D冻肉整形机整形效果和生产效率均有巨大提升,非常明显的增加了生产经济效益。(The invention discloses a full-automatic 3D frozen meat shaper, which comprises a base, a rack, a shaping cavity die and a PLC (programmable logic controller) control system, wherein an upper fixed plate is arranged on the rack, a lower fixed plate is arranged on the base, an upper hydraulic cylinder and a door closing cylinder are arranged on the upper fixed plate, the output end of the upper hydraulic cylinder penetrates through the upper fixed plate and is provided with an upper pressing plate matched with the shaping cavity die, a rear hydraulic cylinder and a side hydraulic cylinder are arranged on the base, the output ends of the rear hydraulic cylinder and the side hydraulic cylinder are respectively provided with a rear pressing plate matched with the shaping cavity die and a side pressing plate matched with the shaping cavity die, the output end of the door closing cylinder penetrates through the upper fixed plate and is provided with a door closing plate matched with the shaping cavity die, and the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder are; this full-automatic 3D freezes meat trimmer plastic effect and production efficiency all have huge promotion, very obvious increase production economic benefits.)

1. The utility model provides a full-automatic 3D freezes meat trimmer which characterized in that: the device comprises a base, a rack, a shaping cavity die and a PLC control system, wherein the rack is fixedly connected with the base, an upper fixing plate is arranged on the rack, a lower fixing plate is arranged on the base, the upper fixing plate is positioned under the lower fixing plate, an upper hydraulic cylinder and a door closing cylinder are arranged on the upper fixing plate, the output end of the upper hydraulic cylinder penetrates through the upper fixing plate and is provided with an upper pressing plate matched with the shaping cavity die, a rear hydraulic cylinder and a side hydraulic cylinder are arranged on the base, the output ends of the rear hydraulic cylinder and the side hydraulic cylinder are respectively provided with a rear pressing plate matched with the shaping cavity die and a side pressing plate matched with the shaping cavity die, the output end of the door closing cylinder penetrates through the upper fixing plate and is provided with a door closing plate matched with the shaping cavity die, and the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder are, the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder respectively correspond to a Z axis, a Y axis and an X axis, and the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder are electrically connected with the PLC control system.

2. The full-automatic 3D frozen meat shaper of claim 1, characterized in that: the machine frame is characterized in that a minced meat receiving box is arranged below the machine frame and fixedly connected with the base, and the minced meat receiving box is located below the door closing plate.

3. The full-automatic 3D frozen meat shaper of claim 2, characterized in that: the meat discharging device is characterized in that a meat discharging ejector rod oil cylinder is arranged on the base and fixedly connected with the base.

4. The full-automatic 3D frozen meat shaper of claim 3, characterized in that: and the upper hydraulic oil cylinder, the rear hydraulic oil cylinder and the side hydraulic oil cylinder are all provided with automatic hydraulic cooling systems, and the automatic hydraulic cooling systems are electrically connected with the PLC control system.

5. The full-automatic 3D frozen meat shaper of claim 4, characterized in that: and the upper hydraulic oil cylinder, the rear hydraulic oil cylinder and the side hydraulic oil cylinder are all provided with electronic pressure detection systems, and the electronic pressure detection systems are all electrically connected with the PLC control system.

6. The full-automatic 3D frozen meat shaper of claim 5, characterized in that: the upper hydraulic cylinder is detachably connected with the upper pressing plate, the rear hydraulic cylinder is detachably connected with the rear pressing plate, the side hydraulic cylinders are detachably connected with the side pressing plates, and the lower fixing plate is detachably connected with the shaping cavity die.

7. The full-automatic 3D frozen meat shaper of claim 6, characterized in that: the automatic hydraulic cooling system comprises a heat-conducting sleeve used for sleeving a hydraulic oil cylinder, a heat-exchanging cavity is arranged in the heat-conducting sleeve, a water outlet and a water outlet are formed in the heat-conducting sleeve, a first connecting pipe and a second connecting pipe are respectively arranged on the water outlet and the water outlet, the tail end of the first connecting pipe is connected with a circulating water pump, a water pumping port of the circulating water pump is connected with a water tank, the water tank is connected with the second connecting pipe, a temperature sensor is arranged in the heat-exchanging cavity, and the temperature sensor and the circulating water pump are both electrically connected with a PLC control system.

8. The fully automatic 3D frozen meat shaper according to claim 7, characterized in that: the water tank is provided with a mounting opening, the mounting opening is provided with a semiconductor refrigeration piece, the cold end face of the semiconductor refrigeration piece is located in the water tank, and the semiconductor refrigeration piece is electrically connected with the PLC control system.

Technical Field

The invention relates to a full-automatic 3D frozen meat shaper.

Background

In the meat product processing, the meat products with irregular shapes are subjected to boning and trimming to generate a plurality of pieces of meat, and if the pieces of meat cannot be fully utilized, huge losses are caused to meat production enterprises. The meat mincing machine recombines the minced meat and performs compression molding through the full-automatic meat shaper, and the molded shape of the meat can be set through replacing the mold box, so that the minced meat with lower value per se is processed into the meat with higher economic value and fixed shape, thereby improving the economic output value and realizing the maximization of the profit of the product.

The existing meat shaping equipment in the market directly presses meat by the upper pressing plate to achieve the purpose of shaping, general equipment for shaping frozen ice-cube meat and irregular special-shaped meat is difficult to meet, and the direct pressing of large irregular frozen meat can cause partial meat air compression due to uneven stress of the upper pressing plate, so that the production process requirements of the frozen meat can not be met, and even original equipment can be damaged.

Disclosure of Invention

The invention aims to solve the technical problem of providing a full-automatic 3D frozen meat shaping machine, which is a three-dimensional frozen meat shaping device with reliable production process, higher production efficiency and better frozen meat shaping effect, so as to meet the production and processing requirements of the market in the subdivided fields of frozen products, special-shaped meat products and the like.

In order to solve the problems, the invention adopts the following technical scheme:

a full-automatic 3D frozen meat shaper comprises a base, a rack, a shaping cavity die and a PLC control system, wherein the rack is fixedly connected with the base, an upper fixing plate is arranged on the rack, a lower fixing plate is arranged on the base, the upper fixing plate is positioned under the lower fixing plate, an upper hydraulic cylinder and a door closing cylinder are arranged on the upper fixing plate, the output end of the upper hydraulic cylinder penetrates through the upper fixing plate and is provided with an upper pressing plate matched with the shaping cavity die, a rear hydraulic cylinder and a side hydraulic cylinder are arranged on the base, the output ends of the rear hydraulic cylinder and the side hydraulic cylinder are respectively provided with a rear pressing plate matched with the shaping cavity die and a side pressing plate matched with the shaping cavity die, the output end of the door closing cylinder penetrates through the upper fixing plate and is provided with a door closing plate matched with the shaping cavity die, and the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder are in three-dimensional, the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder respectively correspond to a Z axis, a Y axis and an X axis, and the upper hydraulic cylinder, the rear hydraulic cylinder and the side hydraulic cylinder are electrically connected with the PLC control system.

Preferably, the frame below is provided with the minced meat and connects the meat box, the minced meat connects meat box and base fixed connection, the minced meat connects the meat box and is located the below of closing the door plant, and partial minced meat can fall into the minced meat and connect the meat box in, can effectually reduce the condition that the minced meat dropped to ground.

Preferably, the base is provided with a meat outlet ejector rod oil cylinder, the meat outlet ejector rod oil cylinder is fixedly connected with the base, and the frozen meat can be pushed out after being pressed so as to be pressed next time.

Preferably, the upper hydraulic oil cylinder, the rear hydraulic oil cylinder and the side hydraulic oil cylinders are all provided with automatic hydraulic cooling systems, the automatic hydraulic cooling systems are electrically connected with the PLC control system, and full-automatic hydraulic cooling systems are adopted, so that the problem of pressure reduction caused by oil temperature rise after long-time work is solved, the temperature of the hydraulic oil is kept within an ideal acceptable temperature rise range during long-time work of the equipment, and the problem of pressure reduction caused by overheating of the oil temperature is prevented.

Preferably, the upper hydraulic oil cylinder, the rear hydraulic oil cylinder and the side hydraulic oil cylinders are respectively provided with an electronic pressure detection system, the electronic pressure detection systems are electrically connected with the PLC control system, pressure output can be precisely controlled, output pressure is automatically controlled in the face of meat products with different freezing degrees, and consistency of the pressed meat products is greatly improved.

Preferably, the upper hydraulic cylinder is detachably connected with the upper pressing plate, the rear hydraulic cylinder is detachably connected with the rear pressing plate, the side hydraulic cylinders are detachably connected with the side pressing plates, the lower fixing plate is detachably connected with the shaping cavity die, the die pressing plate can be replaced, a plurality of sets of shaping pressing plates can be customized according to production requirements, and the same equipment can flexibly replace the matched pressing plate and flexibly call the matched program to change production projects according to the size of a product.

As preferred, automatic hydraulic cooling system includes the heat-conducting sleeve pipe that is used for entangling hydraulic cylinder, be provided with the heat transfer chamber in the heat-conducting sleeve pipe, be provided with delivery port and outlet on the heat-conducting sleeve pipe, be provided with first connecting pipe and second connecting pipe on delivery port and the outlet respectively, first connecting pipe end-to-end connection has circulating water pump, circulating water pump's the mouth that draws water even has the water tank, the water tank is connected with the second connecting pipe, be provided with temperature sensor in the heat transfer chamber, temperature sensor and circulating water pump all with PLC control system electric connection, have adopted the water-cooled mode to cool down each hydraulic cylinder, can effectually prevent that the oil temperature in the hydraulic cylinder is overheated.

As preferred, be provided with the installing port on the water tank, be provided with the semiconductor refrigeration piece on the installing port, the cold junction face of semiconductor refrigeration piece is located the water tank, semiconductor refrigeration piece and PLC control system electric connection through disposing the semiconductor refrigeration piece, can cool down the conveying liquid in the water tank to promote the cooling effect.

The invention has the beneficial effects that: compared with the traditional equipment, the shaping device has the advantages that the traditional meat pressing mode is changed, the shaping of the frozen meat and the special-shaped meat in the market is met, the shaping device can also be used for shaping common meat, the domestic market blank is filled up by the technology, the operation of the equipment is convenient and fast, the maintenance is simple, the shaping effect and the production efficiency are greatly improved, and the production economic benefit is obviously increased.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of a full-automatic 3D frozen meat shaper according to the present invention.

Fig. 2 is a schematic partial structure diagram of the full-automatic 3D frozen meat shaper of the present invention.

Fig. 3 is a schematic structural diagram of an automatic hydraulic cooling system of the full-automatic 3D frozen meat shaper according to the present invention.

In the figure:

1. a base; 2. a frame; 3. shaping a cavity mold; 4. a PLC control system; 5. an upper fixing plate; 6. a lower fixing plate; 7. an upper hydraulic cylinder; 8. a door closing oil cylinder; 9. an upper pressure plate; 10. a rear hydraulic cylinder; 11. a side hydraulic cylinder; 12. a rear pressing plate; 13. side pressing plates; 14. closing the door plate; 15. a meat receiving box for crushed meat; 16. a heat conducting sleeve; 17. a heat exchange cavity; 18. a first connecting pipe; 19. a second connecting pipe; 20. a water circulating pump; 21. a water tank; 22. a temperature sensor; 23. semiconductor refrigeration piece.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

In the embodiments, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience in describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a conventional manner such as bolt fixing, pin shaft connecting, adhesive fixing, or rivet fixing, which is commonly used in the prior art, and therefore, the detailed description thereof will not be provided in the examples.