阅读说明：本技术 亲和色谱装置 (Affinity chromatography device ) 是由 M·C·麦克玛纳维 于 2016-04-11 设计创作，主要内容包括：本发明涉及从含有靶蛋白或抗体的水性混合物中分离靶蛋白或抗体的亲和色谱装置。色谱装置可以包括堆叠膜组件或缠绕膜组件。膜组件包括至少一个其中含有无机颗粒的聚合物膜。聚合物膜和/或无机颗粒具有与之结合的亲和配体。亲和配体可以是以与靶蛋白或抗体可逆结合的蛋白、抗体或多糖。色谱装置可以重复使用,并且可以在使用之间用苛性溶液洗涤。色谱装置的动态结合能力可以为在20秒或更短的停留时间、10％穿透时等于至少30mg/ml(或0.07微摩尔/毫升)。(The present invention relates to an affinity chromatography device for separating a target protein or antibody from an aqueous mixture containing the target protein or antibody. The chromatography apparatus may comprise stacked membrane modules or wound membrane modules. The membrane module includes at least one polymeric membrane having inorganic particles contained therein. The polymer film and/or the inorganic particles have affinity ligands bound thereto. The affinity ligand may be a protein, antibody or polysaccharide that binds reversibly to the target protein or antibody. The chromatographic apparatus may be reused and may be washed with a caustic solution between uses. The dynamic binding capacity of the chromatographic device can be equal to at least 30mg/ml (or 0.07 micromole/ml) at a residence time of 20 seconds or less at 10% penetration.)

1. An affinity chromatography device, comprising:

a housing;

an inlet configured to allow fluid to flow into the housing;

first and second flow distributors, the first and second flow distributors located at opposite ends of the housing;

an outlet configured to allow fluid to flow out of the housing; and

a stacked membrane assembly positioned within the housing, the stacked membrane assembly comprising two or more layers of a polytetrafluoroethylene membrane having therein first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size,

wherein at least one of the first inorganic particle, the second inorganic particle, or any combination thereof has covalently attached thereto an affinity ligand comprising an Fc binding protein that reversibly binds to a target protein or antibody,

the affinity chromatography device is configured to provide:

a dynamic binding capacity at 10% penetration equal to at least 30 mg/ml; and

a residence time of 20 seconds or less.

2. The affinity chromatography device of claim 1, wherein said first and second inorganic particles are selected from the group consisting of: silica particles, zeolite particles, hydroxyapatite particles, metal oxide particles, or any combination thereof.

3. The affinity chromatography device of claim 1, wherein said two or more polytetrafluoroethylene membranes are expanded polytetrafluoroethylene membranes.

4. The affinity chromatography device of claim 1, wherein said affinity ligand is selected from the group consisting of: protein a, protein G, protein L, human Fc receptor protein, antibody, polysaccharide, or any combination thereof.

5. The affinity chromatography device of claim 1, wherein said first nominal particle size and said second nominal particle size are selected from the group consisting of 0.1 micron, 0.5 micron, 1 micron, 5 microns, 10 microns, 15 microns, 20 microns, 25 microns, or any combination thereof.

6. The affinity chromatography device of claim 1, wherein said first nominal particle size is different from said second nominal particle size.

7. The affinity chromatography device of claim 1, wherein said first and second inorganic particles are of the same particle type.

8. An affinity chromatography device, comprising:

a housing; and

an inlet configured to allow fluid to flow into the housing;

first and second flow distributors, the first and second flow distributors located at opposite ends of the housing;

an outlet configured to allow fluid to flow out of the housing; and

a stacked membrane assembly within the housing, the stacked membrane assembly comprising two or more layers of polytetrafluoroethylene membrane having therein inorganic particles of the same type having a nominal particle size, and

wherein the inorganic particle has covalently attached thereto an affinity ligand comprising an Fc binding protein that reversibly binds to a target protein or antibody,

the affinity chromatography device is configured to provide:

a dynamic binding capacity at 10% penetration equal to at least 30 mg/ml; and

a residence time of 20 seconds or less.

9. The affinity chromatography device of claim 8, wherein said nominal particle size is selected from 0.1 micron, 0.5 micron, 1 micron, 5 microns, 10 microns, 15 microns, 20 microns, or 25 microns.

10. The affinity chromatography device of claim 8, wherein said two or more polytetrafluoroethylene polymer membranes are expanded polytetrafluoroethylene membranes.

11. The affinity chromatography device of claim 8, wherein said inorganic particles are selected from the group consisting of: silica particles, zeolite particles, hydroxyapatite particles, metal oxide particles, or any combination thereof.

12. The affinity chromatography device of claim 8, wherein said affinity ligand is selected from the group consisting of: protein a, protein G, protein L, human Fc receptor protein, an antibody that specifically binds to other proteins, a polysaccharide, or any combination thereof.

13. The affinity chromatography device of claim 8, wherein said inorganic particles are first inorganic particles having a first nominal particle size, and each of said at least two polytetrafluoroethylene membranes further comprises second inorganic particles having a second nominal particle size.

14. The affinity chromatography device of claim 13, wherein said second inorganic particle has an affinity ligand covalently attached thereto, said affinity ligand reversibly binding to a target protein or antibody.

15. The affinity chromatography device of claim 8, wherein said first and second inorganic particles are selected from the group consisting of: silica particles, zeolite particles, hydroxyapatite particles, metal oxide particles, or any combination thereof.

16. The affinity chromatography device of claim 8, wherein said affinity ligand is selected from the group consisting of: protein a, protein G, protein L, human Fc receptor protein, antibody, polysaccharide, or any combination thereof.

17. The affinity chromatography device of claim 13, wherein said first nominal particle size and said second nominal particle size are selected from the group consisting of 0.1 micron, 0.5 micron, 1 micron, 5 microns, 10 microns, 15 microns, 20 microns, 25 microns, or any combination thereof.

18. The affinity chromatography device of claim 13, wherein said first nominal particle size is different from said second nominal particle size.

19. The affinity chromatography device of claim 18, wherein said first and second inorganic particles are of the same particle type.

Technical Field

The present disclosure relates generally to affinity chromatography, and more particularly, to chromatography devices containing multilayer membrane modules capable of separating a target protein or antibody from an aqueous mixture.

Background

Chromatography is commonly used to separate and/or purify target molecules, such as proteins, nucleic acids and polysaccharides, from mixtures. Affinity chromatography specifically involves passing a mixture through a matrix having a specific ligand (i.e., a specific binding partner) relative to the target molecule to which it binds. Upon contacting the ligand, the target molecule binds to the matrix and thus remains in the mixture. Affinity chromatography offers certain advantages over other types of chromatography. For example, affinity chromatography provides a purification process that can separate target monomers from a mixture of target proteins and other biomolecules in a single step with high yield

Despite the advantages of current affinity chromatography devices, there is a need in the art for a chromatography device that can be used at shorter residence times than conventional devices while providing the same or better binding capacity as existing devices and that is reusable.

Summary of The Invention

An embodiment relates to an affinity chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet to allow fluid to flow into the housing, an outlet to allow fluid to flow out of the housing, and stacked membrane modules located in the housing. The stacked film assembly includes: two or more polymeric membranes having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type. The inorganic particles have a nominal particle size, which can be about 5 microns, about 10 microns, about 15 microns, about 20 microns, about 25 microns, and combinations thereof.

Another embodiment relates to an affinity chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet to allow fluid to flow into the housing, an outlet to allow fluid to flow out of the housing, and a wound membrane module located in the housing. The housing may be a cylindrical housing. The winding membrane assembly comprises: at least one polymer film having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type. The inorganic particles have a nominal particle size, which can be about 5 microns, about 10 microns, about 15 microns, about 20 microns, about 25 microns, and combinations thereof.

Another embodiment relates to an affinity chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet to allow fluid to flow into the housing, an outlet to allow fluid to flow out of the housing, and stacked membrane modules located in the housing. The stacked film assembly includes: two or more polymeric membranes having inorganic particles of nominal particle size contained therein. At least one of the polymer membrane and the inorganic particles has an affinity ligand covalently attached thereto, the affinity ligand reversibly binding to a target protein or antibody. In at least one embodiment, the polymer films are of the same polymer type.

Another embodiment relates to an affinity chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet to allow fluid to flow into the housing, an outlet to allow fluid to flow out of the housing, and a wound membrane module. The winding membrane assembly comprises: a single polymeric membrane having inorganic particles therein having a single nominal particle size. At least one of the polymer membrane and the inorganic particles has an affinity ligand covalently attached thereto, the affinity ligand reversibly binding to a target protein or antibody. The inorganic particles have a nominal particle size, which can be about 5 microns, about 10 microns, about 15 microns, about 20 microns, about 25 microns, and combinations thereof. In one embodiment, the polymer film is a polytetrafluoroethylene film. .

Another embodiment relates to an affinity chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet to allow fluid to flow into the housing, an outlet to allow fluid to flow out of the housing, and stacked membrane modules located in the housing. The stacked film assembly includes: a first polymer film having first inorganic particles having a first nominal particle size therein, and a second polymer film having second inorganic particles having a second nominal particle size therein. At least one of the first polymeric membrane, the second polymeric membrane, and the inorganic particle has an affinity ligand covalently attached thereto that reversibly binds to a target protein or antibody.

Another embodiment relates to a method for isolating a target protein or antibody from an aqueous mixture, the method comprising: passing an aqueous mixture through a chromatography apparatus comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet for allowing fluid to flow into the housing, an outlet for allowing fluid to flow out of the housing, and stacked membrane modules located in the housing. The membrane module comprises: two or more polymeric membranes having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type.

Another embodiment relates to a method for isolating a target protein or antibody from an aqueous mixture, the method comprising: passing the aqueous mixture through a chromatography device comprising a housing, first and second flow distributors located at opposite ends of the housing, an inlet for allowing fluid to flow into the housing, an outlet for allowing fluid to flow out of the housing, and a wound membrane module located in the housing. The winding membrane assembly comprises: at least one polymer film having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type.

Another embodiment relates to a porous affinity chromatography device comprising a plurality of pores and a stacked membrane module located within at least one of the pores. The stacked film assembly includes: two or more polymeric membranes having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type.

Another embodiment relates to a porous affinity chromatography device comprising a plurality of pores and a wound membrane module located within at least one of the pores. The winding membrane assembly comprises: at least one polymer film having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. At least one of the polymer membrane, the first inorganic particle, and the second inorganic particle has an affinity ligand covalently attached thereto that reversibly binds a target protein or antibody. In one or more embodiments, the first and second inorganic particles are the same particle type.

Brief description of the drawings

The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.

FIG. 1 is an exploded view of a stacked membrane module including a polymer membrane having inorganic particles therein, in accordance with at least one embodiment;

FIG. 2 is a schematic illustration of layers of a polymer membrane in a membrane module according to an embodiment;

FIG. 3 is an exploded view of polymer membranes having an alternating configuration in a stacked membrane module according to at least one exemplary embodiment;

FIG. 4 is an exploded view of a chromatography apparatus including stacked membrane modules according to an exemplary embodiment;

FIG. 5 is a schematic cross-sectional view of a chromatography apparatus including stacked membrane modules according to an exemplary embodiment;

FIG. 6 is a schematic cross-sectional view of a chromatography apparatus including a wound membrane module having a polymer membrane, according to an embodiment;

FIG. 7 is a schematic cross-sectional view of a chromatography apparatus including a wound membrane module having two layers of polymer membranes in an alternating configuration, according to an embodiment;

FIG. 8 is an exploded view of a chromatography apparatus containing a spiral wound membrane module according to an exemplary embodiment;

FIG. 9A is a schematic illustration of a multi-well plate according to one embodiment of the present invention;

FIG. 9B is a schematic view of a portion of the multi-well plate shown in FIG. 9A, showing stacked membrane modules positioned on a porous substrate, in accordance with at least one embodiment;

FIG. 10 is a graphical representation of the Dynamic Binding Capacity (DBC) (mg bound IgG/ml bed volume) of each chromatographic apparatus at a residence time of twenty (20) seconds, 10% breakthrough;

figure 11 is a graphical representation of the Dynamic Binding Capacity (DBC) (mg bound IgG/ml bed volume) at sixty (60) seconds residence time, 10% penetration for two comparative chromatographic devices.

Detailed Description

Those skilled in the art will appreciate that the various aspects of the disclosure may be implemented by any number of methods and apparatus configured to perform the desired functions. It should also be noted that the drawings referred to herein are not necessarily drawn to scale, but may be exaggerated to illustrate various aspects of the disclosure, and in this regard, the drawings should not be taken as limiting. It should be understood that: as used herein, the term "on … …" means that one element (e.g., a polytetrafluoroethylene membrane) is directly on another element, or intervening elements may also be present.

The present invention relates to an affinity chromatography device for separating a target protein or antibody from an aqueous mixture containing the target protein or antibody. The chromatography apparatus comprises a membrane module comprising at least one polymeric membrane, e.g., a fluoropolymer membrane, having inorganic particles therein. The affinity ligand may be bound to the inorganic particle and/or the polymer membrane. The chromatographic apparatus may be reused and may be washed with a caustic solution between uses. Furthermore, in a device in which the Fc binding protein is an affinity ligand, the Dynamic Binding Capacity (DBC) of the chromatographic device may be equal to at least 30mg/ml at a residence time of 20 seconds or less, at 10% penetration. In chromatography devices where antibodies, non-Fc binding proteins, or polysaccharides are affinity ligands, the Dynamic Binding Capacity (DBC) of the chromatography device may be at least 0.07 micromoles/ml at 10% penetration.

The membrane modules described herein include at least one polymeric membrane having inorganic particles contained therein. The polymer film may comprise about 20 to about 95 mass%, about 35 to about 90 mass%, or about 50 to about 85 mass% of the inorganic particles. Non-limiting examples of suitable inorganic particles include: silica, zeolite, hydroxyapatite, metal oxides, and combinations thereof. The nominal particle size of the inorganic particles can be about 0.1 microns, about 0.5 microns, about 1 micron, about 5 microns, about 10 microns, about 15 microns, about 20 microns, about 25 microns, or greater. Further, the inorganic particles may be solid or porous, and may have various sizes and shapes. In addition, the inorganic particles may be monodisperse or polydisperse.

In an exemplary embodiment, the affinity ligand is covalently bound to the inorganic particle. In another exemplary embodiment, the affinity ligand is covalently bound to the polymer membrane. In another embodiment, the affinity ligand may be bound to the polymer membrane and the inorganic particle. The affinity ligand may be a protein, antibody or polysaccharide that binds reversibly to the target protein or antibody. In one embodiment, the affinity ligand is a protein that binds reversibly, e.g., to the Fc region of an antibody, an antibody fragment, an Fc fusion protein, or an antibody/drug conjugate. In another embodiment, the affinity ligand is a protein L, antibody or polysaccharide that binds reversibly to a protein or protein fragment specific for it. Exemplary affinity ligands for use in an affinity chromatography device include, but are not limited to: protein a, protein G, protein L, human Fc receptor protein, antibodies that specifically bind to other proteins, and heparin. Affinity ligands may be natural, recombinant, or synthetic. In another embodiment, the affinity ligand is a metal affinity ligand that reversibly binds to a His-tagged protein.

In one embodiment, a membrane module comprises: at least one polymer film containing inorganic particles therein, wherein the polymer film is disposed in a stacked structure or a layered structure to form a stacked film assembly. The term "stacked membrane module" means a chromatography article comprising at least two polymeric membranes positioned such that one polymeric membrane is on another polymeric membrane. The polymer films may be arranged in a stacked configuration by simply placing the films on top of each other. FIG. 1 shows an exemplary orientation of stacked membrane modules 10, stacked membrane modules 10 including: a polymer membrane 20 having inorganic particles therein having a nominal particle size. It should be understood that the inorganic particles are described herein with respect to nominal particle size to account for variability in the size and shape of the inorganic particles. Arrows 5 depict the direction of fluid flow through the membrane assembly 10.

In an exemplary embodiment, the polymer film 20 comprises: a single type of inorganic particle having a single nominal particle size. For example, the polymer film 20 may include porous silica particles therein having a nominal particle size of about 20 microns. It is to be understood that the term "silica" as used herein is meant to describe a silica (silicon dioxide) that does not contain any detectable amount of boron or does not contain boron as measured by X-ray photoelectron spectroscopy (XPS).

Alternatively, the polymer film 20 may contain more than one type of inorganic particles and/or more than one nominal particle size in the polymer film 20. In other words, the polymer film 20 may comprise at least first inorganic particles and second inorganic particles, wherein the first inorganic particles differ from the second inorganic particles in nominal particle size and/or type. For example, the polymer film 20 can comprise a mixture of the same or different inorganic particles (e.g., porous dioxide) of a first particle size (e.g., 20 microns) and a second particle size (e.g., 10 microns). The mixture of inorganic particles in the polymer film 20 can be any mixture, such as an 50/50 blend, 30/70 blend, 60/40 blend, 25/75 blend, or 20/08 blend.

The polymer films 20 in the stacked film assembly 10 may be placed: the first and second polymers are separated from each other by a distance (d), as schematically shown in fig. 2. The distance d may range from about 0 microns to about 50 microns, from about 0 microns to about 25 microns, from about 0 microns to about 10 microns, or from about 0 microns to about 25 microns. In some embodiments, the distance d is zero micrometers or substantially zero micrometers (i.e., less than or equal to 0.1 micrometers). The distance may also be less than about 50 microns, less than about 25 microns, less than about 10 microns, less than about 5 microns, less than about 1 micron, or 0 microns.

In another embodiment, shown generally in FIG. 3, a stacked membrane assembly 10 includes: a first polymer film 20 containing first inorganic particles having a first nominal particle size, and a second polymer film 30 containing second inorganic particles having a second nominal particle size. The first polymer film 20 and the second polymer film 30 may be stacked in an alternating manner to form the membrane assembly 10, for example, as exemplified in fig. 3. Alternatively, the first polymer film 20 and the second polymer film 30 may be stacked in a non-alternating structure. For example, the multilayer first film 20 may be placed on the multilayer second film 30. In another embodiment, multiple layers of polymer films 20 may be alternately stacked with multiple layers of second films 30 to form a stacked film assembly 10. furthermore, multiple layers of first polymer films 20 may be alternately stacked on a single (or greater or lesser number) of second polymer films 30, or vice versa, to form a stacked film assembly 10. Additional polymer membranes containing inorganic particles may also be present in the membrane module.

The polymer films 20, 30 may be provided in a stacked configuration by simply placing the films on top of each other. Alternatively, the polymer films 20, 30 may be stacked and subsequently laminated together using heat and/or pressure or other conventional methods. Embodiments using co-expanded two-layer polymer membranes to produce composite membrane assemblies are also considered to be within the scope of the present invention. The composite film assembly may include two (or more) layers of polymer film, which may be coextruded or integrated together. In an exemplary embodiment, the first polymer film 20 and the second polymer film 30 are a stacked structure, and the distance between the first polymer film and the second polymer film is zero or substantially zero.

In another embodiment, the inorganic particles in the first polymer film 20 and the second polymer film 30 are of the same type. For example, both polymer films 20, 30 may include porous silica particles. Alternatively, the inorganic particles in the first and second films may have different nominal particle sizes. In some embodiments, the inorganic particles in the first and second polymer films 20, 30 have the same nominal particle size or substantially the same nominal particle size.

In other embodiments, the first and/or second films 20, 30 may include more than one type of inorganic particles in the polymer film. In other words, the first polymer film 20 and/or the second polymer film 30 may comprise at least first inorganic particles and second inorganic particles, wherein the first inorganic particles are different from the second inorganic particles in nominal particle size and/or type. For example, the polymer film 20, 30 may comprise an 50/50 mixture of the same or different inorganic particles of a first nominal particle size (e.g., 20 microns) and a second nominal particle size (e.g., 10 microns). The mixture of inorganic particles in the first and/or second polymer films 20, 30 may be any mixture, such as an 50/50 blend, 30/70 blend, 60/40 blend, 25/75 blend, or 20/80 blend. In at least one embodiment, the membrane assembly 10 includes first and second polymer membranes 20, 30 formed from the same polymer membrane (e.g., a PTFE membrane) and the same inorganic particles (e.g., porous silica particles), but with different nominal particle sizes (e.g., 20 micron silica particles in one polymer membrane and 10 micron silica particles in the other polymer membrane).

The polymer films 20, 30 discussed herein may be formed from the same, or different, polymers. In one or more exemplary embodiments, at least one of the polymer films is a fluoropolymer film. It is understood that one or more than one fluoropolymer membrane may form stacked membrane module 10, or form a portion of stacked membrane module 10. The fluoropolymer film may be derived from: the same fluoropolymer source, a different source, or a combination of both. In at least one exemplary embodiment, the fluoropolymer membrane is a Polytetrafluoroethylene (PTFE) membrane or an expanded polytetrafluoroethylene (ePTFE) membrane. Expanded polytetrafluoroethylene (ePTFE) membranes prepared according to the methods described in U.S. Pat. No. 7,306,729 to Bacino et al, U.S. Pat. No. 3,953,566 to Gore, U.S. Pat. No. 5,476,589 to Bacino, or U.S. Pat. No. 5,183,545 to Branca et al may be used herein. Further, the fluoropolymer membrane may be rendered hydrophilic (e.g., water-wettable) using methods known in the art, including, for example, but not limited to, the methods disclosed in U.S. Pat. No. 4,113,912 to Okita et al. A coating that effectively binds the ligand may be applied to the polymer membrane, for example, as described in U.S. patent No. 5,897,955 to Drumheller, U.S. patent No. 5,914,182 to Drumheller, or U.S. patent No. 8,591,932 to Drumheller.

The fluoropolymer membrane may also include a polymeric material having a functional Tetrafluoroethylene (TFE) copolymer material including a functional copolymer of TFE and PSVE (perfluorosulfonyl vinyl ether), or a functional copolymer of TFE with another suitable functional monomer such as, but not limited to, vinylidene fluoride (VDF), vinyl acetate, or vinyl alcohol. The functional TFE copolymer material can be prepared, for example, according to the methods described in xu et al, U.S. patent No. 9,139,707, or xu et al, U.S. patent No. 8,658,707.

It should be understood that throughout this application, the term "PTFE" is used herein for convenience and is meant to include not only polytetrafluoroethylene, but also expanded PTFE, modified expanded PTFE and expanded copolymers of PTFE, such as those described in U.S. patent No. 5,708,044 to Branca, U.S. patent No. 6,541,589 to bailie, U.S. patent No. 7,531,611 to Sabol et al, U.S. patent No. 8,637,144 to Ford, and U.S. patent No. 9,139,669 to Xu et al.

In one or more exemplary embodiments, the polymer film may be formed from one or more non-fluoropolymer materials, such as, but not limited to, ultra-high molecular weight polyethylene as taught in U.S. patent publication No. 2014/0212612 to Sbriglia, parylene as taught in U.S. provisional application No. 62/030,419 to Sbriglia, VDF-co- (TFE or TrFE) polymer as taught in U.S. provisional application No. 62/030,442 to Sbriglia; and alternating poly (ethylene-tetrafluoroethylene polymers) as taught in U.S. provisional patent application No. 62/030,448 to Sbriglia also, the polymer film can be, for example, a polyolefin film (e.g., a polypropylene film), an organic film (e.g., a cellulose-based film), a structured hydrogel film, or an agarose film.

The total number of polymeric membranes present in stacked membrane module 10 is not particularly limited and depends on the desired end use and/or the desired mass transport flow rate in the membrane module. The stacked film assembly may include a total of 2, 3, 4, 5, 6,7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 20 (or more) polymer films. It is understood that hundreds or even thousands of polymer films may be present in stacked film assembly 10.

Further, the polymeric film present in stacked film assembly 10 can have a thickness of from about 1 micron to about 10,000 microns, from about 100 microns to about 5,000 microns, from about 500 microns to about 3,000 microns, or from about 650 microns to about 1,000 microns. As used herein, the term "thickness" is the direction of the polymer film that is perpendicular to the lengthwise region of the polymer film.

The chromatography apparatus 100 may further comprise a porous frit 40 located at the top and/or bottom of the membrane module 10. The frits 40, the shell 50, and the flow distributors 60, 70 may be formed from a thermoplastic polymer, such as polypropylene, polyethylene, or other polyolefins. Alternatively, the porous frit 40 may be formed of an inorganic or metallic material, as long as the frit 40 does not interfere with the operation of the chromatography device.

Referring to fig. 4 and 5, stacked membrane modules 10 may be disposed in a housing 50, the housing 50 having a first flow distributor 60 and a second flow distributor 70 located at an opposite end of the housing 50. In an exemplary embodiment, the housing 50 is cylindrical. In an embodiment, the flow distributor 60 comprises an impingement surface to redirect the flow of the aqueous mixture to be 90 ° off with respect to the feed direction. This reorientation prevents the flow from directly impinging on the polymer film and promotes a more uniform flow front. The polymer films in the stacked assembly 10 may be adhered to the housing 50 at the housing inner wall by any conventional method of preventing flow between the film periphery and the housing (e.g., melt sealing or using a sealant). The flow distributors 60, 70 may be sealed to the housing 50 by similar or identical methods. Each flow distributor 60, 70 comprises an inlet 80 and an outlet 85, respectively, to allow the aqueous mixture to flow through the affinity chromatography device 100. Specifically, the inlet 80 allows fluid to flow into the housing 50, and the outlet 85 allows fluid to flow out of the housing 50. In use, the aqueous mixture flows sequentially through the polymer membranes in stacked membrane assembly 10 in the direction indicated by arrow 5. As the aqueous mixture flows through the chromatography device 100, the affinity ligand reversibly binds to the target protein or antibody, thereby effectively removing it from the aqueous mixture. For example, the target protein or antibody may be removed from the affinity ligand by passing a fluid of lower pH through the device.

In other embodiments, at least one polymeric membrane having inorganic particles therein (e.g., a polymeric membrane as described above) is wrapped around the perforated hollow or solid core 150 to form a wound membrane module. In one embodiment, as generally illustrated in FIG. 6, a membrane module 110 includes: a first polymer film 20 containing first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size. The first and second inorganic particles may be of the same type (e.g., porous silica), or may be of different types (e.g., silica and zeolite), and may have the same or different nominal particle sizes. The mixture of inorganic particles in the polymer film 20 can be any mixture, such as, for example, an 50/50 blend, 30/70 blend, 60/40 blend, 25/75 blend, or 20/80 blend.

In some embodiments, the intermediate layer is located on and wrapped with the polymer film such that the intermediate film is located between the wrapped layers of the polymer film when wrapped. The intermediate film may be a fluoropolymer film or a non-fluoropolymer film (e.g., a polypropylene or other polyolefin film). Further, the intermediate layer may be porous or non-porous.

In another embodiment, membrane assembly 110 may be formed from a single polymer membrane 20 having inorganic particles therein having a single nominal particle size. For example, a single polymer membrane at least partially filled with inorganic particles of nominal particle size and bound to affinity ligands may be used as membrane module 110. In addition, a multilayer polymeric film having inorganic particles of the same size therein may be used to form the membrane assembly 10.

There may be two (or more) polymeric films in the wound film assembly 110. When more than one polymer film is present in the wound film assembly 110, the first polymer film 20 having the first nominal particle size and the second polymer film 30 having the second nominal particle size may be stacked on each other in a stacked configuration and then wound around the core 150 in the stacked configuration to form the wound film assembly 110, as shown in fig. 7. Alternatively, the first polymeric film 20 may be wrapped around the core 150, and then the second polymeric film 30 may be subsequently wrapped around the wrapped first polymeric film 110. It is understood that if more than two films are desired, the polymer films 20, 30 may be stacked in an alternating or non-alternating configuration as described above prior to winding.

As shown in fig. 6 and 7, the wound membrane assembly 110 is disposed in a housing 50 having a first flow distributor 60 and a second flow distributor 70 located at opposite ends of the housing 50. The chromatography device 200 comprises an inlet 80 and an outlet 85 for flowing the aqueous mixture through the affinity chromatography device 100. Specifically, the inlet 80 allows fluid to flow into the housing 50, and the outlet 85 allows fluid to flow out of the housing 50. In an exemplary embodiment, the housing is cylindrical. The wound membrane assembly 110 may also include at least one porous frit 40 positioned perpendicular to the wound membrane assembly and adjacent to the flow distributor 60 and/or the flow distributor 70. In an embodiment, the core 150 is solid and the flow distributor 60 includes an impingement surface to redirect the flow of the aqueous mixture in a radial direction from the feed direction. In use, the aqueous mixture flows through the polymer membranes in the membrane module 10 in the direction indicated by arrow 5 (orthogonal to the area thickness direction of the membranes). As the aqueous mixture flows through the chromatography device 200, the affinity ligand reversibly binds to the target protein or antibody, thereby efficiently removing it from the aqueous mixture. For example, the target protein or antibody may be removed from the affinity ligand by passing a fluid of lower pH through the device.

In another embodiment, the core 150 is a hollow porous core such that the aqueous mixture flows outwardly from the core 150 and through the polymer membrane. Alternatively, the aqueous mixture flows inwardly through the polymer film and into the core 150.

In another embodiment, a polymer membrane, a multilayer stacked membrane module, or a spiral wound membrane module as described above may be secured to a porous plate 130 comprising a porous surface 90, the porous surface 90 separating a lower chamber operable at a reduced pressure from an upper chamber operable at a higher (e.g., atmospheric) pressure. In the embodiment shown in fig. 9A and 9B, the membrane module includes: a plurality of polymer films 20 having first inorganic particles having a first nominal particle size and second inorganic particles having a second nominal particle size contained therein. In operation, the aqueous mixture flows perpendicular to the polymer film 20.

Where the Fc binding protein is an affinity ligand, the Dynamic Binding Capacity (DBC) of an affinity chromatography device as described herein may be at least 30mg/ml at 10% penetration with a residence time of 20 seconds or less. Where an antibody, non-Fc binding protein, or polysaccharide is an affinity ligand, the Dynamic Binding Capacity (DBC) of the chromatographic device can be at least 0.07 micromoles per milliliter at 10% penetration at a residence time of 20 seconds or less. Furthermore, the chromatographic device can be used multiple times without losing significant dynamic binding capacity. In particular, the chromatographic apparatus may be cleaned with a caustic solution (e.g., sodium hydroxide) after each separation process and reused.

Although exemplary embodiments of the membrane assemblies 10 and 110 are described herein, it should be understood that any number of polymeric membranes in the membrane assemblies and any and all combinations of polymeric membrane types, inorganic particle sizes, inorganic particle shapes, orientations of the polymeric membranes are within the scope of the present disclosure. Also, some or all of the polymer films may vary from one another in composition, thickness, permeability, and the like.

Those skilled in the art will appreciate that the various aspects of the disclosure may be implemented by any number of methods and apparatus for performing the desired functions. It should also be noted that the drawings referred to herein are not necessarily drawn to scale, but may be exaggerated to illustrate various aspects of the disclosure, and in this regard, the drawings should not be taken as limiting.

Test method

It is to be understood that while certain methods and apparatus are described below, other methods or apparatus may alternatively be employed as determined suitable by one of ordinary skill in the art.

Method for determining dynamic binding capacity at 10% penetration

Inserting a chromatographic device into the AKTApurifier^TM(GE Healthcare) liquid chromatography system and a single cycle consisting of the following protocol was performed multiple times to generate the data shown in fig. 10. To examine the caustic solution and its effect on dynamic binding capacity, only Clean In Place (CIP) caustic solution was used. The solutions used are listed in table 1. Table 2 lists protocol steps for determining dynamic binding capacity at 10% penetration.

TABLE 1

TABLE 2

In this way the dynamic binding capacity of the chromatography apparatus described above is determined. The dynamic binding capacity of a commercially available device was determined by the same method, but with the following differences: the residence time for a commercial unit was 60 seconds instead of 20 seconds.

Thus, a chromatography apparatus as described herein was evaluated at a volumetric flow rate three times faster than a commercial apparatus evaluation, except that the CIP steps were the same.