Linkage numerical control laying and winding integrated forming equipment

文档序号:1386449 发布日期:2020-08-18 浏览:2次 中文

阅读说明:本技术 联动数控铺缠一体化成型装备 (Linkage numerical control laying and winding integrated forming equipment ) 是由 王华侨 王宇飞 王显峰 肖军 苏国荣 杨建中 高松 郑武 夏凯 朱万强 罗海涛 于 2020-05-19 设计创作,主要内容包括:本发明涉及一种联动数控铺缠一体化成型装备。该成型设备的装备主机上设置有三个平移单元,其中的X轴移动单元设置在Z轴移动单元的输出端上,Y轴移动单元设置在X轴移动单元的输出端上;铺缠手腕的滚转单元固定设置在Y轴移动单元的输出端上,俯仰单元固定设置在滚转单元的输出端上,偏航单元固定设置在俯仰单元的输出端上,铺缠头设置在偏航单元的输出端上,铺缠头上设置有送带单元,以用于输送铺缠工件所需料带卷;旋转工作台设置在装备主机的水平横向一侧,旋转工作台用于安放待铺缠的工件,并带动该工件绕竖直方向旋转。本发明可为自动丝束铺放技术提供了适于工程应用研究和制造的装备平台。(The invention relates to linkage numerical control laying and winding integrated forming equipment. The equipment main machine of the molding equipment is provided with three translation units, wherein an X-axis moving unit is arranged at the output end of a Z-axis moving unit, and a Y-axis moving unit is arranged at the output end of the X-axis moving unit; the rolling unit for winding the wrist is fixedly arranged at the output end of the Y-axis moving unit, the pitching unit is fixedly arranged at the output end of the rolling unit, the yawing unit is fixedly arranged at the output end of the pitching unit, the winding head is arranged at the output end of the yawing unit, and the winding head is provided with a belt conveying unit for conveying a material belt coil required by winding a workpiece; the rotary workbench is arranged on one horizontal side of the equipment host and used for placing a workpiece to be paved and wound and driving the workpiece to rotate around the vertical direction. The invention can provide an equipment platform suitable for engineering application research and manufacturing for an automatic tow placement technology.)

1. The utility model provides a linkage numerical control is spread and is twined integration former, its characterized in that, former is including equipping host computer (1), spreading and twine wrist (2), spreading and twine head (3) and swivel work head (4), wherein:

the equipment main machine (1) is provided with three translation units which are respectively a Z-axis moving unit (11) capable of vertically lifting, an X-axis moving unit (13) capable of horizontally and transversely moving and a Y-axis moving unit (14) capable of horizontally and longitudinally moving, the X-axis moving unit (13) is arranged at the output end of the Z-axis moving unit (11), and the Y-axis moving unit (14) is arranged at the output end of the X-axis moving unit (13);

the paving and winding wrist (2) comprises a rolling unit (21), a pitching unit (22) and a yawing unit (23), wherein the rolling unit (21) is fixedly arranged at the output end of the Y-axis moving unit (14), the output end of the rolling unit (21) can rotate horizontally and longitudinally, the pitching unit (22) is fixedly arranged at the output end of the rolling unit (21), the output end of the pitching unit (22) can do pitching motion, the yawing unit (23) is fixedly arranged at the output end of the pitching unit (22), the output end of the yawing unit (23) can rotate vertically, the paving and winding head (3) is arranged at the output end of the yawing unit (23), and a belt conveying unit is arranged on the paving and winding head (3) and used for conveying a material belt coil (31) required by paving and winding a workpiece;

the rotary workbench (44) is arranged on one horizontal side of the equipment main machine (1), and the rotary workbench (44) is used for placing a workpiece to be paved and wound and driving the workpiece to rotate around the vertical direction.

2. The linkage numerical control paving and winding integrated forming equipment is characterized in that the equipment main machine (1) comprises two oppositely arranged upright posts (111);

the Z-axis moving unit (11) comprises a lifting motor (116), a first ball screw (113), a first slider (117) and a lifting base (131), wherein:

each upright post (111) is provided with one lifting motor (116), the output ends of the two lifting motors are correspondingly connected with one end of a first ball screw (113), the other end of the first ball screw (113) is mounted on the corresponding upright post (111) through a first support (114), the central shaft of the first ball screw (113) is vertically arranged, each first ball screw (113) is correspondingly provided with a first sliding block (117) in a sliding manner, the lifting base (131) is fixedly connected with the two first sliding blocks (117), the lifting base (131) can slide on the two oppositely arranged upright posts (111), and the lifting base (131) is the output end of the Z-axis moving unit (11);

each upright post (111) is correspondingly provided with a first guide rail (112), the first ball screw (113) and the first sliding block (117) are arranged in parallel, the first guide rail (112) and the corresponding first ball screw (113) are arranged in parallel, and the first sliding block (117) is arranged on the corresponding first guide rail (112) in a sliding manner.

3. The linkage numerical control paving and winding integrated forming equipment as claimed in claim 2, characterized in that an upper stop block (118) and a lower stop block (119) are further vertically and oppositely arranged on the upright column (111), and the upper stop block (118) and the lower stop block (119) are respectively located on two sides of the stroke of the lifting base (131).

4. The integrated forming equipment of claim 2, wherein the equipment main machine further comprises two gravity balance units (12), one gravity balance unit (12) is correspondingly arranged on each upright column (111), and each gravity balance unit (12) comprises:

the linear sliding rails (121), the linear sliding rails (121) are vertically and fixedly arranged on the corresponding upright posts (111);

the movable pulley mounting plate (122), the movable pulley mounting plate (122) is fixed on the slide block of the linear slide rail 121;

the hydraulic cylinder (124) is fixed below the linear slide rail (121) through a hydraulic cylinder mounting seat (123), and the end part of a piston rod of the hydraulic cylinder (124) is fixedly connected with the movable pulley mounting plate (122);

the movable pulley (126A) is rotatably arranged on the movable pulley mounting plate (122), the first fixed pulley (126B) and the second fixed pulley (126C) are both rotatably arranged on the upright post (111) and are positioned on one side of the linear slide rail (121), the position of the first fixed pulley (126B) is higher than the lowest point of the movable pulley (126A), and the position of the second fixed pulley (126C) is lower than the lowest point of the movable pulley (126A);

chain (125), chain (125) one end is fixed in on hydraulic cylinder mount pad (123), the other end of chain (125) is walked around in proper order movable pulley (126A), first fixed pulley (126B) and behind second fixed pulley (126C), fix on lift base (131).

5. The integrated forming equipment of linkage numerical control shop twine of claim 1, characterized in that, the X axle mobile unit (13) includes first slide rail (132), first rack (133), second slider (134), first translation base (135), first motor (136) and first gear (137), wherein:

at least two first sliding rails (132) are arranged, at least two first sliding rails (132) are sequentially arranged on the output end of the first moving unit (11) at intervals along the horizontal direction, two second sliding blocks (134) are arranged on each first sliding rail (132) in a sliding manner, the first translation base (135) is fixedly arranged on the second sliding blocks (134) on at least two first sliding rails (132), the first motor (136) is fixedly arranged on the first translation base (135), the output end of the first motor (136) is provided with a first gear (137), the first rack (133) is meshed with the first gear (137), the first rack (133) is fixedly arranged on the output end of the first moving unit (11) along the horizontal transverse direction, the first translation base (135) is an output of the X-axis moving unit (13);

both horizontal and transverse ends of the first translation base (135) are provided with limit stoppers (138); and the output end of the first mobile unit (11) is provided with a positioning stop block matched with the limit stop block (138).

6. The integrated forming equipment of linkage numerical control shop and twine of claim 5, characterized in that, the Y axle mobile unit (14) includes second slide rail (141), third slider (141A), second translation base (142), second rack (143), second motor (144) and second gear (146), wherein:

the second translation base (142) is an output end of the Y-axis moving unit (14), the second slide rails (141) are arranged at the bottom of the second translation base (142) along the horizontal longitudinal direction, each second slide rail (141) is provided with the third slide block (141A) in a sliding manner, and the third slide blocks (141A) are fixedly arranged on the first translation base (135);

the second rack (141) is horizontally and longitudinally arranged on the second translation base (142), the second motor (144) is fixedly arranged on the first translation base (135), the output end of the second motor (144) is provided with a second gear (146), and the second gear (146) is meshed with the second rack (143).

7. The linked NC (numerical control) paving and winding integrated molding apparatus as claimed in claim 1, wherein the rolling unit (21) comprises a rolling motor (211), a rolling base (213) and a pitching base (24), wherein:

the rolling motor (211) is fixedly arranged at the output end of the Y-axis moving unit (14), the rolling base (213) is fixed at the output end of the rolling motor (211), the rolling base (213) extends along the Y-axis direction to form two side arms, the pitching base body (24) is pivoted between the two side arms, and a driven gear (224) is arranged on the pivoting shaft of the pitching base body (24) and one of the two side arms;

the pitching unit (22) comprises a pitching motor (221), a planetary reducer (222) and a driving gear (223), the pitching motor (221) is fixed on a side arm on which the driven gear (224) is mounted, the output end of the pitching motor (221) is connected with the driving gear (223) through the planetary reducer (222), and the driving gear (223) is meshed with the driven gear (224);

yaw unit (23) are including yaw motor (231) and shop and twine first mount pad (232), yaw motor (231) are fixed in pitch base member (24) upper end, the output of yaw motor (231) passes along the C axle direction pitch base member (24), the output of yaw motor (231) is in pitch base member (24) below with shop twines first mount pad (232) and is connected, shop twine and install on first mount pad (232) and shop twine head (3).

8. The linkage numerical control paving and winding integrated forming equipment as claimed in any one of claims 1 to 7, wherein the belt feeding unit comprises a belt feeding shaft and a driving motor, a material belt roll (31) required for paving and winding a workpiece is mounted on the belt feeding shaft, and the output end of the driving motor is connected with the belt feeding shaft;

the paving and winding head (3) comprises a first base, a main roller (32), an auxiliary roller (33), a main roller cylinder (34), an auxiliary roller cylinder (35) and a triangular connecting plate (36), a belt feeding shaft, the main roller (32) and the auxiliary roller (33) are arranged on the first base in parallel, the main roller (32) and the auxiliary roller (33) are arranged at two corners of the triangular connecting plate (36), a piston head of the auxiliary roller cylinder (34) is pivoted at a third corner of the triangular connecting plate (36), the auxiliary roller cylinder (35) can rotate around a rotating shaft parallel to the belt feeding shaft, and the piston head of the main roller cylinder (34) is pivoted at the corner where the main roller (32) is located.

9. The linkage numerical control spreading and winding integrated forming equipment as claimed in claim 8, wherein the secondary roller cylinder (35) is pivoted on the first base or the spreading and winding head mounting seat (232), the main roller cylinder (34) is fixed on the first base or the spreading and winding head mounting seat (232), a linear sliding rail (37) is arranged on the first base, and the linear sliding rail (37) is matched with a piston rod of the main roller cylinder (34).

10. A linked numerical control laying and winding integrated forming equipment, according to claim 1, characterized in that said rotary table (4) comprises a second base (41), a turntable (42), a toothed ring (43), two rotary electric machines (44) and two rotary gears, wherein:

the second base (41) is arranged on one horizontal transverse side of the equipment main machine (1), the rotary table (42) is rotatably arranged at the upper end of the second base (41), the rotation axis of the rotary table is in the vertical direction, the gear ring (43) is arranged on the lower portion of the rotary table (42), the axis of the gear ring is in the vertical direction, the two rotary motors (44) are respectively arranged on the side wall of the second base (41), the output end of each rotary motor (44) is provided with a rotary gear, and the two rotary gears are meshed with the gear ring (43).

Technical Field

The invention belongs to the technical field of mechanical design and manufacturing, and particularly relates to linkage numerical control laying and winding integrated forming equipment.

Background

The traditional numerical control winding machine can complete the winding forming of the composite material skin of a cylindrical, conical and power curve-shaped revolving body, but cannot complete the laying forming of the special-shaped curved surface skin. For the special-shaped curved surface skin, the traditional numerical control cloth belt winding machine is only used for completing the rotation of the mold and the fixation of the prepreg tape, the laying and forming of the cloth belt are completed manually, the prepreg tape applies tension manually in the laying process, and the sticking between the cloth belt and the mold product is not real and is larger than the theoretical circumference.

Except that the revolving body shell type composite material thin-wall skin structural part product can be directly wound and formed by a cloth tape winding machine, the forming of the composite material thin-wall product with the complex space and the special-shaped curve type does not have automatic equipment at present, and the product needs to be formed by hands. The laying direction, precision and laying quality of the composite material skin fibers have great influence on the comprehensive performance and quality consistency of the product. The manual laying firstly needs to preheat the die, so that the prepreg can be well adhered to the die; the laying angle and the gap splicing of the prepreg tows are manually controlled; in order to ensure good adhesion between the prepregs, each 2-3 layers of prepregs are laid, vacuum packaging is needed for carrying out one-time prepressing; the mould needs to be preheated before the next laying, and the prepreg laid on the mould needs to be subjected to a plurality of heating processes frequently. The forming process has long period, high labor intensity and low efficiency; and the fiber laying angle, the splicing seams among fiber bundles, the resin content of prepreg, the fiber straightening degree and the like of the manually-formed composite material structural part cannot be ensured, the product quality stability is poor, and the requirements of engineering high-efficiency production rhythm of composite material space curved surface skin products cannot be met.

Therefore, the fiber mesh cloth is manually used for parallel overlapping winding, oblique overlapping winding of the twill cloth, forming and curing, and then machining and shaping are carried out, and the main defects of the method are as follows:

firstly, after manual curing molding processing, various quality defects such as wrinkles, bridges, layering, cracking and the like exist, so that the product quality reliability, stability and consistency are poor; secondly, the material cost is high due to low material utilization rate, in order to reduce the manual operation difficulty and improve the manual efficiency, the traditional curing process is to directly wrap the whole special-shaped curved surface workpiece, large-area materials need to be cut off after curing to realize molding, the material utilization rate of actual winding molding is less than 30%, and the waste is extremely serious; in addition, redundant cloth tape skin needs to be removed through mechanical cutting, the cloth tape fiber is cut off and damaged in the process, the comprehensive performance is low, the processing cost is high, the dust pollution is serious during cutting, the process turnover period is long, the overall cost is high, and the period is long.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides linkage numerical control paving and winding integrated forming equipment, which aims to solve the technical problems in the prior art caused by the fact that fiber mesh cloth is manually used for parallel overlapping winding, oblique line cloth overlapping winding forming solidification and then machining shaping are carried out.

The invention realizes the purpose through the following technical scheme:

the utility model provides a linkage numerical control is spread and is twined integration former, former is including equipping the host computer, spreading to twine the wrist, spreading to twine head and swivel work head, wherein:

the equipment main machine is provided with three translation units which are respectively a Z-axis moving unit which ascends and descends along the vertical direction, an X-axis moving unit which moves along the horizontal direction and a Y-axis moving unit which moves along the horizontal direction, the X-axis moving unit is arranged at the output end of the Z-axis moving unit, and the Y-axis moving unit is arranged at the output end of the X-axis moving unit;

the winding wrist comprises a rolling unit, a pitching unit and a yawing unit, wherein the rolling unit is fixedly arranged at the output end of the Y-axis moving unit, the output end of the rolling unit can rotate around the horizontal direction and the longitudinal direction, the pitching unit is fixedly arranged at the output end of the rolling unit, the output end of the pitching unit can do pitching action, the yawing unit is fixedly arranged at the output end of the pitching unit, the output end of the yawing unit can rotate around the vertical direction, the winding head is arranged at the output end of the yawing unit, and a belt conveying unit is arranged on the winding head and used for conveying a material belt coil required by winding a workpiece;

the rotary workbench is arranged on one horizontal side of the equipment host machine and used for placing a workpiece to be paved and wound and driving the workpiece to rotate in the vertical direction.

Further, the equipment host comprises two oppositely arranged upright posts;

z axle mobile unit includes elevator motor, first ball, first slider and lift base, wherein:

each upright post is provided with one lifting motor, the output ends of the two lifting motors are correspondingly connected with one end of a first ball screw, the other end of the first ball screw is installed on the corresponding upright post through a first support, a central shaft of the first ball screw is vertically arranged, each first ball screw is correspondingly provided with a first sliding block in a sliding manner, a lifting base is fixedly connected with the two first sliding blocks, the lifting base can slide on the two oppositely arranged upright posts, and the lifting base is the output end of the Z-axis moving unit;

every still correspond on the stand and be provided with a first guide rail, first guide rail first ball and first slider parallel arrangement, first guide rail and corresponding first ball parallel arrangement, first slider slides and sets up in the correspondence on the first guide rail.

Furthermore, an upper stop block and a lower stop block are oppositely arranged on the upright column along the vertical direction, and the upper stop block and the lower stop block are respectively positioned on two sides of the stroke of the lifting base.

Furthermore, the equipment host computer still includes two gravity balance units, every all be provided with one on the stand correspondingly the gravity balance unit, every the gravity balance unit all includes:

the linear slide rails are vertically and fixedly arranged on the corresponding upright posts;

the movable pulley mounting plate is fixed on the sliding block of the linear sliding rail;

the hydraulic cylinder is fixed below the linear slide rail through a hydraulic cylinder mounting seat, and the end part of a piston rod of the hydraulic cylinder is fixedly connected with the movable pulley mounting plate;

the movable pulley A is rotatably arranged on the movable pulley mounting plate, the first fixed pulley B and the second fixed pulley C are both rotatably arranged on the upright post and positioned on one side of the linear slide rail, the position of the first fixed pulley B is higher than the lowest point of the movable pulley A, and the position of the second fixed pulley C is lower than the lowest point of the movable pulley A;

the chain, chain one end is fixed in on the pneumatic cylinder mount pad, the other end of chain is walked around in proper order movable pulley A first fixed pulley B and behind the second fixed pulley C, fix on the lift base.

Further, the X-axis moving unit includes a first slide rail, a first rack, a second slider, a first translation base, a first motor, and a first gear, wherein:

the first sliding rails are at least two, at least two first sliding rails are sequentially arranged on the output end of the first moving unit at intervals along the horizontal direction, two second sliding blocks are arranged on each first sliding rail in a sliding mode, the first translation base is fixedly arranged on the second sliding blocks on the at least two first sliding rails, the first motor is fixedly arranged on the first translation base, a first gear is arranged at the output end of the first motor, the first rack is meshed with the first gear, the first rack is fixedly arranged on the output end of the first moving unit along the horizontal direction, and the first translation base is the output end of the X-axis moving unit;

both horizontal and transverse ends of the first translation base are provided with limit stops; and the output end of the first mobile unit is provided with a positioning stop block matched with the limit stop block respectively.

Further, the Y-axis moving unit includes a second slide rail, a third slider a, a second translation base, a second rack, a second motor, and a second gear, wherein:

the second translation base is an output end of the Y-axis moving unit, the second sliding rails are arranged at the bottom of the second translation base along the horizontal longitudinal direction, the third sliding block A is arranged on each second sliding rail in a sliding mode, and the third sliding block A is fixedly arranged on the first translation base;

the second rack is horizontally and longitudinally arranged on the second translation base, the second motor is fixedly arranged on the first translation base, a second gear is arranged at the output end of the second motor, and the second gear is meshed with the second rack.

Further, the roll unit includes a roll motor, a roll base, and a pitch matrix, wherein:

the rolling motor is fixedly arranged at the output end of the Y-axis moving unit, the rolling base is fixed at the output end of the rolling motor, the rolling base extends along the Y-axis direction to form two side arms, the pitching base is pivoted between the two side arms, and a driven gear is arranged on a pivoting shaft of the pitching base and one of the two side arms;

the pitching unit comprises a pitching motor, a planetary reducer and a driving gear, the pitching motor is fixed on a side arm provided with the driven gear, the output end of the pitching motor is connected with the driving gear through the planetary reducer, and the driving gear is meshed with the driven gear;

the yawing unit comprises a yawing motor and a winding head mounting seat, the yawing motor is fixed at the upper end of the pitching basal body, the output end of the yawing motor penetrates through the pitching basal body along the C-axis direction, the output end of the yawing motor is arranged below the pitching basal body and connected with the winding head mounting seat, and the winding head is mounted on the winding head mounting seat.

Further, the belt conveying unit comprises a belt conveying shaft and a driving motor, a material belt coil required by the workpiece to be paved and wound is mounted on the belt conveying shaft, and the output end of the driving motor is connected with the belt conveying shaft;

the spreading and winding head comprises a first base, a main roller, an auxiliary roller, a main roller cylinder, an auxiliary roller cylinder and a triangular connecting plate, wherein the belt feeding shaft, the main roller and the auxiliary roller are arranged on the first base in parallel, the main roller and the auxiliary roller are arranged on two corners of the triangular connecting plate, a piston head of the auxiliary roller cylinder is pivoted on a third corner of the triangular connecting plate, the auxiliary roller cylinder can rotate around a rotating shaft parallel to the belt feeding shaft, and a piston head of the main roller cylinder is pivoted on a corner where the main roller is located.

Furthermore, the auxiliary roller cylinder is pivoted on the first base or the spreading and winding head mounting seat, the main roller cylinder is fixed on the first base or the spreading and winding head mounting seat, the first base is provided with a linear slide rail, and the linear slide rail is matched with a piston rod of the main roller cylinder, so that the main roller cylinder can only do linear telescopic motion with single degree of freedom.

Still further, the rotary table includes a second base, a turntable, a ring gear, two rotary motors, and two rotary gears, wherein:

the second base is arranged on one horizontal side of the equipment host, the rotary table is rotatably arranged at the upper end of the second base, the rotary axis of the rotary table is in the vertical direction, the gear ring is arranged on the lower portion of the rotary table, the axis of the gear ring is in the vertical direction, the two rotary motors are respectively arranged on the side wall of the second base, the output end of each rotary motor is provided with a rotary gear, and the two rotary gears are meshed with the gear ring.

The invention has the beneficial effects that:

the invention discloses linkage numerical control spreading and winding integrated forming equipment which can directly control the space motion track of a spreading and winding head, and can accurately attach the surface of a workpiece even if the workpiece is a special-shaped curved surface for spreading and winding, thereby reducing or even avoiding the operation of cutting off materials for shaping after curing and forming, reducing pollution, saving cost, improving efficiency and providing an equipment platform suitable for engineering application research and manufacturing for an automatic tow spreading technology.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 is a schematic diagram of the overall structure layout and coordinate orientation of a linkage numerical control laying and winding integrated molding device according to an embodiment of the invention;

FIG. 2 is a schematic structural diagram of a Z-axis moving unit in an embodiment of the present invention;

FIG. 3 is a schematic structural diagram of a gravity balance unit in an embodiment of the present invention;

FIG. 4 is a schematic diagram of an assembly structure of the X-axis moving unit and the Y-axis moving unit according to the embodiment of the present invention;

FIG. 5 is a schematic front view of FIG. 4;

FIG. 6 is a schematic view of the structure of the Y-axis moving unit in the view of FIG. 5;

FIG. 7 is a perspective view of the first translating base of FIG. 4;

FIG. 8 is a schematic structural view of a wrapped wrist according to an embodiment of the present invention;

FIG. 9 is a schematic bottom view of the structure of FIG. 8;

FIG. 10 is a schematic structural view of a laying head in an embodiment of the invention;

FIG. 11 is a schematic structural view of a laying head in an embodiment of the invention;

FIG. 12 is a schematic view of a rotary table according to an embodiment of the present invention;

FIG. 13 is a schematic cross-sectional view of FIG. 12;

fig. 14 is a schematic layout of an auxiliary device of a linkage numerical control laying and winding integrated molding equipment according to an embodiment of the invention;

fig. 15 is a side view of fig. 14.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment of the invention provides linkage numerical control paving and winding integrated forming equipment.

Fig. 1 is a schematic diagram of the overall structural layout and coordinate orientation of a linkage numerical control laying and winding integrated molding device according to an embodiment of the present invention, and with reference to fig. 1, the molding device according to an embodiment of the present invention includes a device host 1, a laying and winding wrist 2, a laying and winding head 3, and a rotary table 4.

Referring to fig. 1, the equipment main body 1 according to the embodiment of the present invention is provided with three translation units, which are a Z-axis moving unit 11 that ascends and descends along a vertical direction, an X-axis moving unit 13 that moves along a horizontal direction, and a Y-axis moving unit 14 that moves along a horizontal direction, where the X-axis moving unit 13 is disposed at an output end of the Z-axis moving unit 11, and the Y-axis moving unit 14 is disposed at an output end of the X-axis moving unit 13.

In the embodiment of the present invention, the Z-axis moving unit 11, the X-axis moving unit 13, and the Y-axis moving unit 14 constitute three translation units, and the Z-axis moving unit 11, the X-axis moving unit 13, and the Y-axis moving unit 14 shown in fig. 1 are formed to be lifted along the Z-axis, moved along the X-axis, and moved along the Y-axis.

Fig. 2 is a schematic structural diagram of a Z-axis moving unit in an embodiment of the present invention, and with reference to fig. 1 and fig. 2, a main body of the equipment main machine 1 in an embodiment of the present invention is configured as a gantry, and can be directly modified on the basis of an existing gantry, and includes two opposite columns 111, and a cross beam, that is, an output end of the Z-axis moving unit 11 — a lifting base 131, is slidably disposed between the two columns 11.

Referring to fig. 2, the Z-axis moving unit 11 according to the embodiment of the present invention includes a lifting motor 116, a first ball screw 113, a first slider 117, and a lifting base 131, wherein: all be provided with a lifting motor 116 on every stand 111, two lifting motor's output all corresponds and is connected with the one end of first ball 113, the other end of first ball 113 is installed on corresponding stand 111 through first support 114, vertical setting is followed to first ball 113's center pin, all correspond to slide on every first ball 113 and be provided with first slider 117, lift base 131 and two first slider 117 fixed connection, lift base 131 can slide on two stands 111 that set up relatively.

In the embodiment of the present invention, the lifting motor 116 and the first ball screw 113 may be connected through a speed reducer or a coupling to drive the first ball screw 113 to rotate, and one end of the first ball screw 113 may also be supported by the first support 114, that is, the first ball screw 113 is fixed on the upright 111 through the two first supports 114, and the lifting motor 116 is fixedly mounted on the upright 111 through the second support 115. The lifting motor 116 drives the first ball screw 113 to rotate, drives the first slider 117 to lift vertically, and further drives the lifting base 131 to slide on the two oppositely arranged upright posts 111.

With reference to fig. 2, in the embodiment of the present invention, each upright 111 is further provided with a corresponding first guide rail 112, the first ball screw 113 and the first slider 117 are arranged in parallel, the first guide rail 112 and the corresponding first ball screw 113 are arranged in parallel, the first slider 117 is slidably arranged on the corresponding first guide rail 112, and the first slider 117 and the corresponding first guide rail 112 are matched to guide the movement of the first slider 117 so as to drive the lifting base 131 to lift.

Specifically, in the embodiment of the present invention, the lifting base 131 may be fixedly connected to the screw nuts of the two first ball screws 113, and two ends of the lifting base 131 are respectively fixedly connected to the corresponding first sliders 117 on the first guide rail 112, so as to move up and down along the first guide rail 112 under the driving of the rotation of the first ball screws 113. The screw nut of the first ball screw 113 may be directly nested on the lifting base 131 or a component integrally formed with the lifting base 131, may be first installed on the first ball screw 113 and then fixed with the lifting base 131, or may be formed by directly forming a threaded hole matching with the first ball screw 113 on the lifting base 131, which is not limited in this embodiment of the present invention.

Further, referring to fig. 2, the upright 111 of the embodiment of the present invention is further provided with an upper stopper 118 and a lower stopper 119, which are vertically opposite to each other, the upper stopper 118 and the lower stopper 119 are respectively located at two sides of the stroke of the lifting base 131 to limit the up-down stroke of the lifting base 131, in addition, the lower stopper 119 can also play a role of supporting the lifting base 131 when the vehicle is stopped, and at this time, the lifting base 131 is located at the lowest point to smoothly unload the later gravity balance unit, thereby safely shutting down the vehicle.

The equipment main machine of the embodiment of the present invention further includes two gravity balance units 12, fig. 3 is a schematic structural diagram of the gravity balance units in the embodiment of the present invention, and with reference to fig. 3, each upright 111 is correspondingly provided with one gravity balance unit 12, and the two gravity balance units 12 are horizontally and laterally symmetrically disposed and respectively disposed on opposite sides of the two uprights 111.

Referring to fig. 3, in the embodiment of the present invention, each gravity balance unit 12 includes a linear slide rail 121, a movable pulley mounting plate 122, a hydraulic cylinder mounting seat 123, a hydraulic cylinder 124, a chain 125, a movable pulley 126A, a first fixed pulley 126B, and a second fixed pulley 126C, where the linear slide rail 121 is vertically and fixedly disposed on the corresponding upright 111, the movable pulley mounting plate 122 is fixed on a slide block of the linear slide rail 121, the hydraulic cylinder 124 can be fixed below the linear slide rail 121 through the hydraulic cylinder mounting seat 123, a piston rod end of the hydraulic cylinder 124 is fixedly connected to the movable pulley mounting plate 122, the movable pulley 126A is rotatably disposed on the movable pulley mounting plate 122, the first fixed pulley 126B and the second fixed pulley 126C are rotatably disposed on the upright 111 and located on one side of the linear slide rail 121, the first fixed pulley 126B is located at a higher than the lowest point of the movable pulley 126A, the second fixed pulley 126C is located at a lower than the, one end of the chain 125 is fixed to the hydraulic cylinder mounting base 123, and the other end of the chain 125 passes around the movable pulley 126A, the first fixed pulley 126B, and the second fixed pulley 126C in sequence and then can be fixed to the lifting base 131 through the connecting joint 127.

The movable pulley 126A, the first fixed pulley 126B and the second fixed pulley 126C of the embodiment of the invention are sprockets.

Further, referring to fig. 3, the hydraulic cylinder mounting base 123 of the embodiment of the present invention includes a base body 123A, a fixing plate 123B, and two guide plates 128, wherein a hydraulic cylinder mounting hole is formed in the base body 123A, and the hydraulic cylinder 124 passes through the hydraulic cylinder mounting hole and is fixed to the base body 123A by the mounting flange 123B. Two opposite sides of the mounting flange 123B and two opposite hole walls of the cylinder mounting hole form a gap therebetween through which the two guide plates 128 pass, respectively. The lower ends of the two guide plates respectively penetrate through the gaps on the corresponding sides, and the upper ends of the two guide plates are fixed at the end part of the piston rod of the hydraulic cylinder 124.

When the lifting base 131 is raised and lowered, the gravity of the lifting base 131 and all the components thereon is balanced by the lifting force of the piston rod of the hydraulic cylinder 124. The piston rod pushes or pulls the movable pulley mounting plate 122 to move the movable pulley 126A up or down, thereby driving the front portion (in the orientation shown in fig. 3) of the chain 125 to shorten or lengthen, so as to perform gravity balance in real time along with the synchronous movement of the lifting base 131.

Fig. 4 is an assembly structure diagram of an X-axis moving unit and a Y-axis moving unit according to an embodiment of the invention, fig. 5 is a front view diagram of fig. 4, and fig. 6 is a structure diagram of the Y-axis moving unit under the view angle of fig. 5. Referring to fig. 4 to 6, the X-axis moving unit 13 according to the embodiment of the present invention includes a first slide rail 132, a first rack 133, a second slider 134, a first translation base 135, a first motor 136, and a first gear 137, wherein:

the number of the first slide rails 132 is at least two, at least two first slide rails 132 are sequentially arranged at intervals on the output end of the first moving unit 11 along the horizontal direction, each first slide rail 132 is provided with two second sliding blocks 134 in a sliding manner, the first translation base 135 is fixedly arranged on the second sliding blocks 134 on the at least two first slide rails 132, the first motor 136 is fixedly arranged on the first translation base 135, the output end of the first motor 136 is provided with a first gear 137, the first rack 133 is meshed with the first gear 137, the first rack 133 is fixedly arranged on the output end of the first moving unit 11 along the horizontal direction, and the first translation base 135 is the output end of the X-axis moving unit 13.

In the embodiment of the present invention, the first motor 136 drives the first gear 137, so that the first gear 137 and the first rack 133 are engaged for transmission, and further drives the first translation base 135 to move on the output end of the first moving unit 11 along the horizontal direction, where the first translation base 135 is the output end of the X-axis moving unit 13.

Specifically, in the embodiment of the present invention, three first sliding rails 132 may be disposed, and are all disposed on the upper surface of the lifting base 131 along the horizontal direction, every two of the six second sliding blocks 134 are in sliding fit with the three first sliding rails 132, and the first translation base 135 is fixed on the six second sliding blocks 134, so as to improve the stability.

Further, referring to fig. 4 and 5, in the embodiment of the present invention, both ends of the first translation base 135 in the horizontal direction are provided with limit stoppers 138, and the output end (i.e., the lifting base) of the first moving unit 11 or the upright 111 is provided with positioning stoppers respectively matched with the limit stoppers 138 to limit the stroke of the first translation base 135 in the horizontal direction. Of course, the limiting sliding blocks may also be directly disposed at two ends of the first sliding rail 132, and the limiting sliding blocks are moved to different positions and then fixed on the first sliding rail 132, so as to achieve the rapid adjustment of the stroke range.

Referring to fig. 4 to 6, the Y-axis moving unit 14 according to the embodiment of the present invention includes a second slide rail 141, a third slider 141A, a second translation base 142, a second rack 143, a second motor 144, and a second gear 146, the second translation base 142 is an output end of the Y-axis moving unit 14, the second slide rails 141 are disposed at the bottom of the second translation base 142 in a horizontal and longitudinal direction, each second slide rail 141 is provided with a third slide block 141A in a sliding fit manner, the third slide blocks 141A are fixedly disposed on the first translation base 135, the second rack 141 is disposed on the second translation base 142 in the horizontal and longitudinal direction, the second motor 144 is fixedly disposed on the first translation base 135, the output end of the second motor 144 is provided with a second gear 146, the second rack 146 is fixedly disposed on a side surface of the second translation base 142 in the horizontal and longitudinal direction, and the second gear 146 is engaged with the second rack 143.

In the embodiment of the present invention, the second motor 144 drives the second gear 146 to rotate, and the second gear 146 is engaged with the second rack 143, so as to drive the second translation base 142 mounted with the second rack 143 to move along the horizontal longitudinal direction.

Fig. 7 is a schematic perspective view of the first translation base in fig. 4, and in combination with fig. 4, 6 and 7, in an embodiment of the present invention, the first translation base 135 is a frame structure composed of a plurality of transverse rods and longitudinal rods. The number and spacing of the cross bars are equal to the number and spacing of the first guide rails 132, and the positions correspond to each other during installation, so as to improve the support strength and stability of the first translation base 135 and reduce the weight of the translation base as much as possible. The first translation base 135 is provided with a first motor mounting hole 135A for mounting the first motor 136, a second motor mounting seat 135B for mounting the second motor 144, two slider mounting seats 135C for mounting the third slider 141A, and a plurality of pairs of slider positioning members 135D.

In the embodiment of the present invention, the second motor 144 is fixed on the second motor mounting seat 135B through the second motor support 145, and the four third sliders 141A are fixed at corresponding positions of the slider mounting seat 135C through bolts and are each retained by a pair of slider positioning members 135D.

In the embodiment of the present invention, the third slide block 141A, instead of the second guide rail 141, is disposed on the first translation base 135 in the design of the Y-axis moving unit 14, so that the horizontal and longitudinal length of the lifting base 131 can be greatly reduced, thereby greatly reducing the weight of the lifting base 131 and the burden of the gravity balance mechanism. The second translation base 142 itself can be designed to be lightweight, for example, using a light aluminum alloy, copper, or the like, and needs to be elongated, that is, to have a certain length, so that the overall weight can be reduced as much as possible while securing a range of motion.

With reference to fig. 1, in the embodiment of the present invention, the winding wrist 2 includes a rolling unit 21, a pitching unit 22 and a yawing unit 23, the rolling unit 21 is fixedly disposed at an output end of the Y-axis moving unit 14, an output end of the rolling unit 21 is rotatable around a horizontal direction and a longitudinal direction, the pitching unit 22 is fixedly disposed at an output end of the rolling unit 21, an output end of the pitching unit 22 is capable of pitching, the yawing unit 23 is fixedly disposed at an output end of the pitching unit 22, an output end of the yawing unit 23 is rotatable around a vertical direction, the winding head 3 is disposed at an output end of the yawing unit 23, and the winding head 3 is provided with a tape feeding unit for feeding a material tape roll required for winding a workpiece.

In the embodiment of the present invention, the rolling unit 21, the pitching unit 22 and the yawing unit 23 are three rotating units, that is, the rolling unit 21 shown in fig. 1 rotates around the a axis, the pitching unit 22 rotates around the B axis, and the yawing unit 23 rotates around the C axis, where the a axis is parallel to the Y axis, the B axis is parallel to the X axis, and the C axis is parallel to the Z axis. The rolling unit 21 can move along the horizontal longitudinal direction along with the Y-axis moving unit 14, the rolling unit 21 drives the pitching unit 22 to roll around the a-axis, the pitching unit 22 drives the yawing unit 23 to pitch around the B-axis, and the lapping head 3 can rotate around the C-axis under the driving of the yawing unit 23 to realize yawing motion.

Fig. 8 is a schematic structural diagram of a wrapped wrist according to an embodiment of the present invention, fig. 9 is a schematic structural diagram of a bottom view angle of fig. 8, and referring to fig. 8-9, a rolling unit 21 according to an embodiment of the present invention includes a rolling motor 211, a rolling base 213, and a pitching base 24, wherein the rolling motor 211 is fixedly disposed on an output end (i.e., the second translation base 142) of the Y-axis moving unit 14, the rolling base 213 is fixed on an output end of the rolling motor 211, the rolling base 213 extends along the Y-axis direction to form two side arms, the pitching base 24 is pivoted between the two side arms, a driven gear 224 is disposed on a pivoting shaft 241 of the pitching base 24 and one of the two side arms, and in order to improve the smoothness of the rotation of the pitching base 24, a bearing may be optionally mounted on the other pivoting shaft 241 to cooperate with the rolling base 213 or the pitching base 24.

With reference to fig. 8 and 9, the pitch unit 22 according to the embodiment of the present invention includes a pitch motor 221, a planetary reducer 222, and a driving gear 223, the pitch motor 221 is fixed to a side arm on which a driven gear 224 is mounted, an output end of the pitch motor 221 is connected to the driving gear 223 through the planetary reducer 222, the driving gear 223 is engaged with the driven gear 224, the yaw unit 23 includes a yaw motor 231 and a winding head mounting seat 232, the yaw motor 231 is fixed to an upper end of the pitch base 24, the output end of the yaw motor 231 penetrates the pitch base 24 along the C-axis direction, the output end of the yaw motor 231 is connected to the winding head mounting seat 232 below the pitch base 24, and the winding head 3 is mounted on the winding head mounting seat 232.

Fig. 10 is a schematic structural diagram of an embodiment of the laying head of the present invention, and in conjunction with fig. 10, a tape feeding unit (not shown due to the shielding of the tape roll 31) of the embodiment of the present invention includes a tape feeding shaft on which the tape roll 31 required for laying a workpiece is mounted, and a driving motor having an output end connected to the tape feeding shaft for adjusting a tape feeding speed.

Further, referring to fig. 10, the laying head 3 of the embodiment of the present invention includes a first base (not shown), a main roller 32, a sub roller 33, a main roller cylinder 34, a sub roller cylinder 35, and a triangular connection plate 36, wherein: the first base is installed on a laying and winding head installation seat 232, the tape feeding shaft, the main roller 32 and the auxiliary roller 33 are arranged on the first base in parallel, the main roller 32 and the auxiliary roller 33 are arranged on two corners of a triangular connecting plate 36, the piston head of an auxiliary roller cylinder 35 is pivoted on the third corner of the triangular connecting plate 36, the auxiliary roller cylinder 35 can rotate around a rotating shaft parallel to the tape feeding shaft, the auxiliary roller cylinder 35 is pivoted on the first base or the laying and winding head installation seat 232, the piston head of the main roller cylinder 34 is pivoted on the corner where the main roller 32 is located, the main roller cylinder 34 only has one linear motion freedom degree so that the piston head only does linear telescopic motion, and the main roller 32 and the auxiliary roller 33 are sequentially arranged on a motion path of a laying and winding tape 31A pulled out of a material tape roll 31 and used for adjusting the angle of the laying and winding tape 31A. The base is mounted on the lapping head mount 232.

In the embodiment of the present invention, the sub-roller cylinder 35 may be pivoted on the first base or pivoted on the winding head mounting seat 232, and the main roller cylinder 34 may be fixed on the base or the winding head mounting seat 232, which is not limited in this embodiment of the present invention.

In addition, in the embodiment of the present invention, the first base is provided with a linear sliding rail 37, and the linear sliding rail 37 is matched with the piston rod of the main roller cylinder 34, so that the linear sliding rail can only make a linear telescopic motion with a single degree of freedom.

Fig. 11 is a schematic structural diagram of a laying head in an embodiment of the present invention, and referring to fig. 11, in an embodiment of the present invention, a rotatable material reel 47 and a film take-up shaft 48 are disposed on one side of a first base 46, a first tension detector 49 is disposed on one side of the first base 46 facing the material reel 47, a second tension detector 50 and a third tension detector 51 are disposed on the other side of the first base 46, the first tension detector 49 is located on the second tension detector 50 and the third tension detector 51, a stroke corrector 52 is disposed on the other side of the first base 46, the stroke corrector 52 is also located between the second tension detector 50 and the third tension detector 51, a main roller 32 and a sub roller 33 are disposed at an end of the first base 46, in actual operation, a material tape roll 31 is wound on the material reel 47, and a pre-invaded tape 53 on the material tape roll 31 sequentially passes through the first tension detector 49, a film take-up shaft 48, The second tension detector 50, the stroke corrector 52 and the third tension detector 51 enter the main roller 32 and are output from the secondary roller 33, and the pre-invaded tape coating die 54 on the material tape roll 31 is wound on the film collecting shaft 8.

In the embodiment of the invention, the first tension detector 49, the second tension detector 50, the stroke rectifier 52 and the third tension detector 51 are arranged to form a paving and winding tension control system, so that the automatic control of the paving and winding tension in a large range can be realized, the minimum is 5N, and the maximum is 200N, so that the pre-invasion belt 53 can be laid according to the set tension, the laying tension requires that the pre-invasion belt 53 is tensioned and not loosened, the pre-invasion belt can be deformed moderately, and particularly, when the pre-invasion belt is laid on a concave surface of a component, the bridging defect on the concave surface can be caused by the overlarge laying tension.

The stroke corrector 52 in the embodiment of the present invention functions as: in the process of winding and forming, because the inclined winding deformation of the cloth belt, the installation error of the guide rollers, the fluctuation of the speed and the tension of the cloth belt and other factors influence, the prepreg tape can generate transverse deviation, namely the deviation phenomenon, the stroke deviation corrector 52 can solve the problems, the two sides of the prepreg tape are provided with the guide rollers, and the deviation angles of two parallel guide rollers in a transmission path of the prepreg tape can be controlled according to the deviation of the edge position of the prepreg tape detected by the infrared deviation correction sensor so as to realize the control of the winding and winding position of the prepreg tape

In addition, with reference to fig. 11, in the embodiment of the present invention, a hot air heater 55 is further disposed at an end of the first base 46, an output end of the hot air heater 55 acts on the pre-dipping tape 53 before entering the main roller 32, so that the pre-dipping tape and the area to be wound can be heated, the viscosity of the pre-dipping tape is increased, the hot air heater 55 can be heated by using compressed air as an air source of the air heater, and the heated air is sprayed to the area to be heated through a flute tube, which has an advantage of uniform heating. The maximum outlet temperature of the hot air heater 55 can reach 400 ℃, the heating temperature can be set automatically according to the process requirements, and closed-loop control is performed through an outlet temperature sensor.

In addition, the main roller and the auxiliary roller of the embodiment of the invention adopt flexible rollers made of rubber so as to improve the adaptability of complex profiles. The main roller can translate along a linear guide rail, 4 cylinders with the diameter of 25mm are adopted to provide roller pressure, and when the air supply pressure is 0.6MPa, the roller pressure can reach 1200N. The secondary roller can swing around the axis of the main roller, 2 phi 25mm cylinders are adopted to provide roller pressure, when the air supply pressure is 0.6MPa, the thrust of the cylinders can reach 600N, and the roller pressure in the normal direction of the surface of the die changes along with the change of the swing angle of the secondary roller. The swing stroke of the secondary roller can meet the minimum curvature radius R250mm of the concave surface and the minimum curvature radius R15mm of the convex surface, and the contour curvature of a target product is met.

With reference to fig. 1, a rotary table 4 according to an embodiment of the present invention is disposed on one horizontal lateral side of the equipment main body 1, and the rotary table 4 is configured to place a workpiece to be wound and drive the workpiece to rotate around a vertical direction, which is a C1 axis in fig. 1, specifically:

fig. 12 is a schematic structural view of a rotary table according to an embodiment of the present invention, and in conjunction with fig. 12, the rotary table 4 according to an embodiment of the present invention includes a second base 41, a turntable 42, a ring gear 43, two rotary motors 44, and two rotary gears, where:

second base 41 sets up in this horizontal one side of equipping host computer 1, second base 41 upper end is rotatably located to revolving stage 42, the axis of rotation of revolving stage is vertical direction, revolving stage 42 lower part is equipped with ring gear 43, the axis of ring gear is vertical direction (C1 axle promptly), two rotating electrical machines 44 are located respectively on the second base 41 lateral wall, every rotating electrical machines 44's output all is equipped with a swing pinion, two swing pinions are about C1 axial symmetry, two swing pinions all with ring gear 43 meshing, in operation, two rotating electrical machines 44 synchronous start, the swing pinion that the drive corresponds rotates, two swing pinions drive ring gear 43 jointly and rotate, and then drive revolving stage 42 and rotate.

Fig. 13 is a schematic sectional view of fig. 12, and referring to fig. 13, in the embodiment of the present invention, a plurality of claws 55 are provided on the outer side of the top of the turntable 42, the plurality of claws 55 are provided at equal angular intervals around the central axis of the turntable 42, and the core mold is sandwiched between the plurality of claws 55.

Further, in the embodiment of the present invention shown in fig. 13, an encoder 56 is installed on the central shaft of the rotary table 42, and closed-loop control of the rotation of the rotary table 42 can be realized to realize accurate rotation of the core mold.

The rotary worktable of the embodiment of the invention adopts double-motor gap elimination driving, and has simple structure, large bearing capacity and high precision. In addition, an operator can manually move the translation base along the first sliding rail on the lifting base to enable the winding head to be close, and the material roll is convenient to replace, and the winding quality state is convenient to detect and observe.

Fig. 14 is a schematic layout view of an auxiliary device of a linkage numerical control paving and winding integrated molding equipment according to an embodiment of the present invention, and referring to fig. 14, the auxiliary device includes a base 5, the base 5 is an assembly base of the equipment and is fixed on a concrete foundation through anchor bolts, two upright posts 111 are oppositely disposed on the base 5, top ends of the two upright posts 111 are connected through a top beam 6, and the base 5, the two upright posts 111 and the top beam 6 constitute a vertical frame bed body.

Referring to fig. 14, in the embodiment of the present invention, each upright 111 is provided with a safety channel 7, the upgrade base 131 is provided with a movable operation platform 8, the safety channel 7 is used for equipment operation, maintenance and overhaul, and an operator can reach the operation platform 8 through the safety channel 7 to perform operations such as tape laying installation and working state observation on the operation platform 8.

Fig. 15 is a schematic side view of fig. 14, and referring to fig. 14 and 15, the apparatus according to the embodiment of the present invention further includes a hydraulic balancing device, the hydraulic balancing device includes an oil tank 9, a hydraulic balancing cylinder 10, a pulley block, a chain 12, and an energy accumulator 13, wherein the oil tank 9 is disposed outside the base 5, each of the columns 111 is provided with one hydraulic balancing cylinder 10 and one energy accumulator 13, the hydraulic balancing cylinder 10 extends and retracts vertically, a rodless cavity and a rod cavity of the hydraulic balancing cylinder 10 are respectively connected to the oil tank 9 and the energy accumulator 13 on the same side, the pulley block includes a first pulley 11, a second pulley 14, and a third pulley 15, the first pulley 11 is disposed at an output end of the hydraulic balancing cylinder 10, the second pulley 14 is disposed on the column 111, and both ends of each of the lifting base 131 are provided with the third pulley 15, one end of the chain 12 is wound around the first pulley 11, the other end of the chain 12 is wound around the second pulley 14, and the other end of the chain 12 is wound around the third pulley 15 on the same side, so as to balance the overall mass of the lifting base 131 and the components thereon, and improve the motion precision and dynamic performance thereof.

Taking the design requirements of the paving and winding processing and the supporting equipment of a certain large-sized special-shaped workpiece as an example, the width of the prepreg tape is generally 75mm, 150mm, 300mm, 600mm and other specifications, the domestic specification of 100mm, 200mm and other specifications is also provided, and the thickness is generally 0.1-0.25 mm. Preferably, a 40-60mm wide cloth belt can be adopted, 55% of laying overlapping amount is set, and reciprocating circulation winding forming is carried out by combining equidistant subdivision of non-overlapping areas, so that the laying profile degree is improved.

Compared with the prior art, the technical scheme of the embodiment of the invention can achieve the following beneficial effects:

1. according to the embodiment of the invention, three XYZ linear axes are adopted to drive the laying head to vertically lift along the Z axis, stretch along the Y axis and move along the X axis, three ABC rotating shafts are used to drive the pitching A axis, the rolling B axis and the yawing C axis of the laying head, the rotating workbench is used to drive the workpiece rotating C1 axis, the spatial motion control and the workpiece rotating of the laying head are realized, and the track control is performed by combining a numerical control unit to realize eight-axis control seven-axis linkage laying. Because the space motion track of the winding head can be directly controlled, even a workpiece with a special-shaped curved surface can be accurately attached to the surface of the winding head for winding, so that the operation of cutting off materials for shaping after curing and molding is reduced or even avoided, the material utilization rate is greatly improved, the fiber fracture caused by cutting off is reduced or even avoided, the pollution is reduced, the cost is saved, and the efficiency is improved.

2. Because the spreading and winding head has three translational degrees of freedom and three rotational degrees of freedom, the spreading and winding head can flexibly move like hands of people, and the spreading and winding head and the rotating workbench can be matched like hands of people in a tacit manner, but compared with manual spreading and winding, the cloth tape can be stably folded, unfolded and pulled, and the reliability, the stability and the consistency of the obtained product quality are obviously improved.

3. The mechanical motion of the embodiment of the invention can set a track through the numerical control unit, can realize the reciprocating cyclic laying and forming of different proportion overlapping amount, such as the cyclic laying, the parallel overlapping laying, the oblique overlapping winding laying, the spiral winding laying and the like, and realizes the laying and forming of various space special-shaped curved surface type complex skin structural parts, thereby having extremely high universality.

4. Because the large-sized workpiece is paved and wound, the processing stroke range can be several meters, the total size and the total weight of all moving parts are larger, a double-column type lifting structure is adopted, and the lifting motion is controlled by two first ball screws simultaneously, so that the motion stability can be improved. Adopt gravity balance unit to hoist lift base, and then balance lift base and the total weight of all spare parts on it for first ball hardly receives the load influence when carrying out lifting control, promoted elevating movement's response speed greatly, reduced first ball and elevator motor's intensity requirement.

5. The piston rod of the hydraulic cylinder of the gravity balance unit is guided by the guide plate, so that the piston rod can be prevented from shifting and shaking due to the overweight load, and the stability of the gravity balance process is improved.

6. The positions of the main roller and the auxiliary roller are changed through the movement of the air cylinder, the spreading and winding angle of the cloth belt can be changed, the adaptability of the complex profile is further improved, and therefore the spreading and winding quality and stability are improved.

7. The rotary table is symmetrically driven by the double motors and the double gears, so that the control is more stable and accurate when the rotary table is driven by a large-sized workpiece.

In conclusion, the linkage numerical control laying and winding integrated forming equipment provided by the embodiment of the invention can be used as a research foundation of an automatic tow laying technology, and provides a research platform meeting engineering application requirements for systematic and deep research in the field.

The above-mentioned embodiments are only for convenience of description of the invention, and are not intended to limit the invention in any way, and those skilled in the art will recognize that the invention can be practiced without departing from the spirit and scope of the invention.

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