阅读说明：本技术 自适应柔性涂胶工作站 (Self-adaptive flexible gluing workstation ) 是由 张文燕 于 2019-11-06 设计创作，主要内容包括：本发明涉及一种自适应柔性涂胶工作站,包括涂胶机器人、滑台系统、工件托盘、安全光栅和PLC控制器,工件托盘受驱动滑移地安装在滑台系统上,滑台系统上依次设有上料工位、涂胶工位和下料工位,涂胶机器人对应涂胶工位设置于滑台系统的一侧,安全光栅对应下料工位安装在滑台系统上,涂胶机器人的涂胶系统上安装有3D激光轮廓传感器,涂胶系统和3D激光轮廓传感器分别与PLC控制器连接,3D激光轮廓传感器检测工件表面轮廓并反馈到PLC控制器并通过PLC控制器对涂胶系统的运行进行控制。本发明运行精度和稳定性高,能够实现涂胶的自适应调节,能够有效保证涂胶的平面度。(The invention relates to a self-adaptive flexible gluing workstation which comprises a gluing robot, a sliding table system, a workpiece tray, a safety grating and a PLC (programmable logic controller), wherein the workpiece tray is arranged on the sliding table system in a driving sliding manner, a feeding station, a gluing station and a discharging station are sequentially arranged on the sliding table system, the gluing robot is arranged on one side of the sliding table system corresponding to the gluing station, the safety grating is arranged on the sliding table system corresponding to the discharging station, a 3D laser profile sensor is arranged on the gluing system of the gluing robot, the gluing system and the 3D laser profile sensor are respectively connected with the PLC, and the 3D laser profile sensor detects the surface profile of a workpiece and feeds the surface profile back to the PLC and controls the operation of the gluing system through the PLC. The invention has high operation precision and stability, can realize the self-adaptive adjustment of gluing and can effectively ensure the flatness of gluing.)

1. The utility model provides a flexible rubber coating workstation of self-adaptation, includes rubber coating robot (1), its characterized in that: also comprises a sliding table system (2), a workpiece tray (3), a safety grating (4) and a PLC (programmable logic controller) (5), the workpiece tray (3) is arranged on the sliding table system (2) in a driven and sliding way, a feeding station, a gluing station and a blanking station are sequentially arranged on the sliding table system (2), the gluing robot (1) is arranged at one side of the sliding table system (2) corresponding to the gluing station, the safety grating (4) is arranged on the sliding table system (2) corresponding to the blanking station, a 3D laser profile sensor (7) is arranged on a gluing system (6) of the gluing robot (1), the gluing system (6) and the 3D laser profile sensor (7) are respectively connected with the PLC controller (5), the 3D laser profile sensor (7) detects the surface profile of the workpiece, feeds the surface profile back to the PLC (5) and controls the operation of the gluing system (6) through the PLC (5).

2. An adaptive flexible glue station according to claim 1, characterised in that: rubber coating robot (1) sets up in the rubber coating and encloses the inside that keeps off (8), the material loading station and the rubber coating station of slip table system (2) are located the rubber coating and enclose the inside that keeps off (8), the unloading station is located the rubber coating and encloses the outside that keeps off (8), PLC controller (5) set up in the rubber coating and enclose the outside that keeps off (8).

3. An adaptive flexible glue station according to claim 1, characterised in that: the sliding table system (2) adopts a servo electric cylinder to drive the workpiece tray (3) to slide, the servo electric cylinder is installed on one side of the bottom of the workpiece tray (3), and the other side of the bottom of the workpiece tray (3) is installed on the sliding rail.

Technical Field

The invention belongs to the technical field of workpiece gluing, and particularly relates to a self-adaptive flexible gluing workstation.

Background

The surface of the sheet metal product is coated with the glue, so that the surface defects of the sheet metal part can be effectively overcome. The existing gluing mode is divided into a manual gluing mode and an automatic mechanical gluing mode, the manual gluing efficiency is low, the labor intensity is high, enterprises with high automation requirements are eliminated, the automatic mechanical gluing mode adopts a gluing robot to glue, and the efficiency is high. But the existing gluing equipment generally has the defects of complex structure and unstable operation, and the flatness of gluing can not be ensured, thus affecting the product quality.

Disclosure of Invention

The invention aims to solve the technical problem of providing a self-adaptive flexible gluing workstation which is high in operation precision and stability and capable of realizing self-adaptive adjustment of gluing and ensuring the flatness of gluing.

The invention provides a self-adaptive flexible gluing work station which comprises a gluing robot, a sliding table system, a workpiece tray, a safety grating and a PLC (programmable logic controller), wherein the workpiece tray is driven to be installed on the sliding table system in a sliding mode, a feeding station, a gluing station and a discharging station are sequentially arranged on the sliding table system, the gluing robot is arranged on one side of the sliding table system corresponding to the gluing station, the safety grating is installed on the sliding table system corresponding to the discharging station, a 3D laser profile sensor is installed on the gluing system of the gluing robot, the gluing system and the 3D laser profile sensor are respectively connected with the PLC, and the 3D laser profile sensor detects the surface profile of a workpiece and feeds back the surface profile of the workpiece to the PLC and controls the operation of the gluing system through the PLC.

The rubber coating robot sets up in the rubber coating encloses the inside of keeping off, the material loading station and the rubber coating station of slip table system are located the rubber coating and enclose the inside that keeps off, the unloading station is located the rubber coating and encloses the outside that keeps off, the PLC controller sets up in the rubber coating and encloses the outside that keeps off.

The sliding table system adopts a servo electric cylinder to drive the workpiece tray to slide, the servo electric cylinder is installed on one side of the bottom of the workpiece tray, and the other side of the bottom of the workpiece tray is installed on the sliding rail.

Advantageous effects

In the invention, the sliding table system adopts the servo electric cylinder to drive the workpiece tray to slide, the workpiece tray can be accurately positioned at each station, and the running precision and stability of the device can be effectively ensured. In addition, the 3D laser profile sensor is arranged on the gluing system, so that the surface profile of the workpiece to be glued can be detected, the surface profile data of the workpiece can be fed back to the PLC, the gluing speed and the gluing thickness of the gluing system can be adjusted in real time through the PLC, the self-adaptive adjustment of gluing is realized, and the flatness of gluing can be ensured.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural view of the present invention installed inside a gluing fence.

Detailed Description

The invention will be further illustrated with reference to the following specific examples. It should be understood that these examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Further, it should be understood that various changes or modifications of the present invention may be made by those skilled in the art after reading the teaching of the present invention, and such equivalents may fall within the scope of the present invention as defined in the appended claims.

The self-adaptive flexible gluing workstation shown in fig. 1 and 2 comprises a gluing robot 1, a sliding table system 2, a workpiece tray 3, a safety grating 4 and a PLC (programmable logic controller) 5.

The workpiece tray 3 is driven to be installed on the sliding table system 2 in a sliding mode, the sliding table system 2 drives the workpiece tray 3 to slide by adopting a servo electric cylinder, the servo electric cylinder is installed on one side of the bottom of the workpiece tray 3, the other side of the bottom of the workpiece tray 3 is installed on a sliding rail, and the sliding rail is installed in parallel with the servo electric cylinder. The sliding table system 2 is sequentially provided with a feeding station, a gluing station and a discharging station, the servo electric cylinder is adopted to drive the workpiece tray 3 to slide, the workpiece tray 3 can be accurately positioned at each station, and the running precision of the device is ensured.

The gluing robot 1 is arranged on one side of the sliding table system 2 corresponding to the gluing station, and the safety grating 4 is arranged on the sliding table system 2 corresponding to the blanking station. The gluing system 6 of the gluing robot 1 is provided with the 3D laser profile sensor 7, the gluing system 6 and the 3D laser profile sensor 7 are respectively connected with the PLC controller 5, the 3D laser profile sensor 7 can detect the surface profile of the part of the workpiece to be glued and feed back the surface profile data of the workpiece to the PLC controller 5, and the PLC controller 5 controls the operation of the gluing system 6.

As shown in fig. 2, the gluing robot 1 is arranged inside the gluing enclosure 8, the feeding station and the gluing station of the sliding table system 2 are arranged inside the gluing enclosure 8, the discharging station is arranged outside the gluing enclosure 8, and the PLC controller 5 is arranged outside the gluing enclosure 8.

The self-adaptive flexible gluing workstation is characterized in that: manually placing a workpiece to be coated on the workpiece tray 3, starting a button by equipment, and conveying the workpiece tray 3 to a working position by the sliding table system 2 after the safety grating 4 detects that no personnel exist in the area; the gluing robot 1 carries a gluing system 6 to glue a product, a 3D laser profile sensor 7 detects a part to be glued while gluing, detects concave-convex distribution of the surface of a workpiece, and transmits profile data of the surface of the workpiece to a PLC (programmable logic controller) 5 in real time; the PLC 5 adjusts the gluing speed and thickness of the gluing robot 1 in real time through the fed back workpiece surface profile data, so that different quantities of gluing can be performed on the workpiece profiles with different sinking degrees, and the gluing flatness can meet the specified requirements; after the gluing is finished, the gluing robot 1 resets, the sliding table system 2 conveys the workpiece tray 3 and the products to a blanking station, and blanking is carried out manually.