阅读说明：本技术 一种玫瑰茄红色素的新型制备方法 (Novel preparation method of roselle red pigment ) 是由 黄晓德 赵伯涛 钱骅 陈斌 朱羽尧 于 2018-08-28 设计创作，主要内容包括：本发明涉及一种玫瑰茄红色素制备方法。目前,我国玫瑰茄红色素的提取制备多采用浸泡提取、减压浓缩、层析分离纯化、真空干燥工艺,该工艺提取过程的加热能耗大、耗水量大,产品质量不稳定,易产生废液造成环境污染,而且浸泡提取以单次单罐方式进行,无法实现提取的连续性,提取效率低下,已成为玫瑰茄红色素生产的瓶颈问题。本发明通过对提取分离设备及工艺的改进,将水循环连续逆流提取工艺与分级膜过滤纯化工艺进行集成,实现了玫瑰茄红色素的连续提取,减少了生产废水,同时实现了提取分离的连续性,大大提高了生产效率,具有良好的应用前景。(The invention relates to a preparation method of roselle red pigment. At present, the extraction and preparation of the hibiscus sabdariffa red pigment in China mostly adopt the processes of soaking extraction, reduced pressure concentration, chromatographic separation and purification and vacuum drying, the process has the disadvantages of large heating energy consumption, large water consumption, unstable product quality and easy generation of waste liquid to cause environmental pollution in the extraction process, and the soaking extraction is carried out in a single-pot mode, so that the continuity of extraction cannot be realized, the extraction efficiency is low, and the process becomes the bottleneck problem of the production of the hibiscus sabdariffa red pigment. The invention integrates the water circulation continuous countercurrent extraction process and the classification membrane filtration purification process by improving the extraction separation equipment and the process, realizes the continuous extraction of the roselle red pigment, reduces the production wastewater, realizes the continuity of extraction separation, greatly improves the production efficiency and has good application prospect.)

1. A novel method for preparing roselle calyx red pigment is characterized in that the pigment production comprises the following steps: continuous countercurrent extraction, combined ceramic membrane impurity removal, nanofiltration membrane concentration, extraction solution circulation and freeze drying, wherein the yield of the obtained dried hibiscus sabdariffa red pigment is 0.5-0.73%, the color value is not less than 60, and the obtained roselle red pigment is black red or purple red powder.

2. The impurity removal method for the combined ceramic membrane according to claim 1, wherein the combined ceramic membrane is a two-stage series ceramic membrane group, wherein the aperture of the primary membrane is 0.5-1.0 micron, and the working pressure of the membrane in the implementation process is 0.12-0.16 MPa; the aperture of the secondary membrane is 0.01-0.05 micron, and the working pressure of the membrane is 0.15-0.2MPa in the implementation process.

3. The continuous countercurrent extraction process as claimed in claim 1, wherein the equipment is a screw type continuous countercurrent extractor, in the process of implementation, the calyx of Hibiscus sabdariffa is pulverized to 40 meshes, and is fed through a feed inlet of the continuous countercurrent extractor, the extraction solvent is fed through a solvent inlet, the rotation speed of a material screw propulsion rotary vane is 30-80 r/min, the travel time of the material from the feed inlet to a discharge outlet is 1.5-2.0 h, the extraction solvent is water with pH of 1.0-2.5, and the extraction temperature is 30-50 ℃.

4. Nanofiltration concentration according to claim 1, wherein the filtration membrane used for concentration is an organic nanofiltration membrane with a pore size of 1-20nm, the working pressure of the membrane during the implementation process is 1.2-1.6MPa, and the weight of the final concentrated solution is 0.3-1.5 times of the weight of the raw material for extraction.

Technical Field

The invention belongs to the technical field of extraction of active functional components of plants, and particularly relates to a novel preparation method of roselle red pigment.

Background

Roselle red pigment is a pigment substance extracted from the calyx of Roselle Hibiscus Sabdariffa of Malvaceae. Modern chemical analysis shows that the roselle red pigment mainly comprises anthocyanin substances, and the main components comprise delphinidin-3-elderberry diglycoside, delphinidin-3-glucoside, cornflower-3-elderberry diglycoside, cornflower-3-glucoside and the like. A great deal of research at home and abroad proves that the roselle red pigment not only can be used as a dye and a toner for toning foods such as beverages, cakes and the like, but also has physiological effects of oxidation resistance, mutation resistance and the like, and has been widely regarded in the fields of health care products, medicines and the like in recent years.

At present, the anthocyanin is mostly extracted at home and abroad by the traditional processes of aqueous solvent reflux extraction, heating concentration, vacuum drying and the like. Not only the energy consumption and the water consumption in the production are larger, but also the anthocyanin is easy to degrade in the heating process, so that the color value and the activity of the product are reduced. With the progress of microfiltration, ultrafiltration, nanofiltration and other technologies in recent years, the purposes of impurity removal, separation and concentration are achieved by controlling the aperture of a filtering membrane, the low-temperature separation of pigments is realized, the influence of heating on the structure and activity of anthocyanin is avoided, and the resource loss is reduced by the cyclic utilization of an extraction solvent. The present invention is not limited to the above-mentioned techniques, and can be applied to various fields such as a medical field.

The invention aims to overcome the defects of large energy consumption, high temperature and large water consumption in the prior art for preparing the roselle red pigment. The experimental comparison shows that: by applying the combined ceramic membrane impurity removal and nanofiltration membrane concentration technology, the normal-temperature concentration of the roselle red pigment is realized, the influence of the traditional heating concentration on the stability of the pigment is avoided, and the color value of the product is improved to more than 60 percent compared with that of the product prepared by the traditional method by combining the freeze-drying process and about 30 percent; the solvent circulation process realizes the repeated utilization of the extraction solvent, so that the average water consumption for single extraction of each kilogram of calyx is reduced from 20kg to 4kg, and the reduction range is 80 percent. Therefore, the method of the invention is an economic and efficient method for extracting and preparing the roselle red pigment.

Disclosure of Invention

The invention relates to a novel method for extracting and preparing hibiscus sabdariffa red pigment by taking hibiscus sabdariffa calyx as a raw material, which mainly comprises the following 6 steps.

(1) Raw material treatment

The roselle calyx is screened to remove impurities, dried or dried in the sun, and crushed to 40 meshes to obtain the extraction raw material.

(2) Countercurrent extraction

Adding 10-20 times of water with pH of 1.0-2.5 into the obtained roselle calyx pigment extraction raw material in a continuous countercurrent extractor, and performing countercurrent extraction for 1.5-2.0 hr at 30-40 deg.C to obtain roselle calyx red pigment extractive solution.

(3) Micro-filtering to remove impurities

Connecting the extracting solution obtained in the step 2 to a secondary series ceramic membrane with the aperture of 0.5-1.0 micron and the aperture of 0.01-0.05 micron through a pipeline, and removing the residual solid particles and partial macromolecular substances in the extracting solution by pressure filtration, wherein the working pressure of primary filtration is 0.12-0.16MPa, the working pressure of secondary filtration is 0.15-0.2MPa, and respectively obtaining filtrate and trapped fluid with the volume ratio of 9-9.5: 1, the filtrate and the pigment extracting solution for removing impurities, and the trapped fluid is impurity fluid.

(4) Nanofiltration concentration

And (3) passing the pigment extracting solution without impurities obtained in the step (3) through an organic nanofiltration membrane with the aperture of 1-20nm, wherein the working pressure of the membrane in the filtering process is 1.2-1.6MPa, and concentrating until the weight of the concentrated solution is 0.3-1.5 times of that of the extracting raw material. The pigment extract is concentrated solution, and the effluent filtrate is used as extract for recycling.

(5) Freeze drying

Directly freeze-drying or vacuum-drying at 50-60 deg.C to obtain hibiscus sabdariffa red pigment.

(6) Solvent circulation

And (4) conveying and refluxing the effluent liquid generated in the nanofiltration concentration process in the step (4) to a solvent inlet of the countercurrent extractor through a conveying pipeline by a circulating pump, and recycling the effluent liquid as an extracting solution.

The specific implementation mode is as follows: