阅读说明：本技术 剪切工程手动线 (Manual line for shearing engineering ) 是由 王卫 房旭 董卫军 高�浩 周丽媛 于 2019-12-17 设计创作，主要内容包括：本发明提供了一种剪切工程手动线,包括AGV小车和镜片剪切设备,所述镜片剪切设备包括剪切机架,在剪切机架上设有将满镜片基板送入AGV小车的驱动机构,在驱动机构的四周分布有1个AGV小车输送工位和若干剪切工位,所述驱动机构包括通过竖向转轴安装在剪切机架上的转盘、将满镜片基板送入AGV小车的输送机构和将满镜片基板从剪切工位取出的升降机构。本发明人员集中作业、方便管理；实现了自动化取放镜片基板、放置镜片脱落、保证了镜片的品质；利用自动化的操作,使人脱离生产设备、改变了整体的作业方式,提高了操作人员的作业舒适度,避免了安全隐患。(The invention provides a manual line for a shearing engineering, which comprises an AGV trolley and lens shearing equipment, wherein the lens shearing equipment comprises a shearing rack, a driving mechanism for sending full lens substrates into the AGV trolley is arranged on the shearing rack, 1 AGV trolley conveying station and a plurality of shearing stations are distributed around the driving mechanism, and the driving mechanism comprises a turntable, a conveying mechanism and a lifting mechanism, wherein the turntable is arranged on the shearing rack through a vertical rotating shaft, the conveying mechanism is used for sending the full lens substrates into the AGV trolley, and the lifting mechanism is used for taking the full lens substrates out of the shearing stations. The personnel of the invention operate in a centralized way and are convenient to manage; the automatic taking and placing of the lens substrate and the falling of the placed lens are realized, and the quality of the lens is ensured; by utilizing automatic operation, people can be separated from production equipment, the integral operation mode is changed, the operation comfort level of operators is improved, and potential safety hazards are avoided.)

1. The utility model provides a cut engineering hand-operated line which characterized in that: comprises an AGV trolley and a lens shearing device, the lens shearing device comprises a shearing frame, a driving mechanism for sending full lens base plates into the AGV trolley is arranged on the shearing frame, 1 AGV trolley conveying station and a plurality of shearing stations are distributed around the driving mechanism, a base plate bearing platform is arranged at the shearing station, the driving mechanism comprises a turntable arranged on the shearing frame through a vertical rotating shaft, a conveying mechanism for sending the full lens base plates into the AGV trolley and a lifting mechanism for taking the full lens base plates out of the shearing stations, the lifting mechanism comprises a lifting cylinder arranged on the turntable and a lifting platform matched with the lifting cylinder, the conveying mechanism comprises a conveying guide rail arranged on the lifting platform, the conveying guide rail is vertically arranged with the axial direction of the vertical rotating shaft, a conveying platform is arranged on the conveying guide rail, the conveying platform is a U-shaped platform horizontally arranged, be equipped with the clearing hole that can make conveying platform take out full lens base plate through the lift mode on the base plate plummer, be equipped with the lens that a plurality of layers placed full lens base plate in the AGV dolly and place the platform, it has the groove of passing through that can make conveying platform place full lens base plate through the lift mode to open on the lens is placed the platform.

2. The shear engineered hand line of claim 1, wherein: an electrical control cabinet is arranged at the lower part of the shearing machine frame.

3. The shear engineered hand line of claim 1, wherein: the shearing stations are 3, and the 3 shearing stations and the AGV trolley conveying stations are symmetrically distributed in the circumferential direction of the driving mechanism.

4. The shear engineered hand line of claim 1, wherein: install wireless transceiver, motor driver, barrier inductor, power, navigation magnetic stripe inductor and coordinate sensor on the AGV dolly.

5. The shear engineered hand line of claim 4, wherein: the obstacle sensor is a laser obstacle avoidance sensor.

Technical Field

The invention relates to the technical field of lens production, in particular to a manual line for shearing engineering.

Background

In the production process of lens lenses, a plurality of processes are usually required, each process strictly divides a factory area, and products in each process need to be transported, wherein after the lenses are formed by a forming machine, the lenses are cut and separated from a material handle by a shearing machine and are arranged on a bearing substrate.

In the current operating mode, after the one-layer substrate is full of lenses, workers need to work inside the shearing machine in time, and due to the fact that the workers need to stretch bodies into the machine to work in the current operating method, the labor intensity of the workers is high, fatigue is easily caused, and certain potential safety hazards exist. Meanwhile, the temperature near the lens forming machine is high, so that the working environment is poor. Another makes things convenient for manual operation to make operating personnel disperse to whole workshop, also does not benefit to the management, even dustless workshop personnel frequently walk and also can cause the pollution for the lens, can influence the lens quality to a certain extent.

Disclosure of Invention

The invention aims to solve the technical problem of the prior art and provides a shearing engineering manual line which is reasonable in design, has an automation degree and can improve the working efficiency, and the specific scheme is as follows:

the invention relates to a manual wire for shearing engineering, which is characterized in that: comprises an AGV trolley and a lens shearing device, the lens shearing device comprises a shearing frame, a driving mechanism for sending full lens base plates into the AGV trolley is arranged on the shearing frame, 1 AGV trolley conveying station and a plurality of shearing stations are distributed around the driving mechanism, a base plate bearing platform is arranged at the shearing station, the driving mechanism comprises a turntable arranged on the shearing frame through a vertical rotating shaft, a conveying mechanism for sending the full lens base plates into the AGV trolley and a lifting mechanism for taking the full lens base plates out of the shearing stations, the lifting mechanism comprises a lifting cylinder arranged on the turntable and a lifting platform matched with the lifting cylinder, the conveying mechanism comprises a conveying guide rail arranged on the lifting platform, the conveying guide rail is vertically arranged with the axial direction of the vertical rotating shaft, a conveying platform is arranged on the conveying guide rail, the conveying platform is a U-shaped platform horizontally arranged, be equipped with the clearing hole that can make conveying platform take out full lens base plate through the lift mode on the base plate plummer, be equipped with the lens that a plurality of layers placed full lens base plate in the AGV dolly and place the platform, it has the groove of passing through that can make conveying platform place full lens base plate through the lift mode to open on the lens is placed the platform.

The technical problem to be solved by the invention can be further realized by the following technical scheme that an electrical control cabinet is arranged at the lower part of the shearing machine frame.

The technical problem to be solved by the invention can be further realized by the following technical scheme that the number of the shearing stations is 3, and the 3 shearing stations and the AGV trolley conveying stations are symmetrically distributed in the circumferential direction of the driving mechanism.

The technical problem to be solved by the invention can be further realized by the following technical scheme that a wireless transceiver, a motor driver, an obstacle sensor, a power supply, a navigation magnetic stripe sensor and a coordinate sensor are arranged on the AGV.

The technical problem to be solved by the invention can be further realized by the following technical scheme, wherein the obstacle sensor is a laser obstacle avoidance sensor.

Compared with the prior art, the invention has the beneficial effects that: the personnel can operate in a centralized way, and the management is convenient; the automatic taking and placing of the lens substrate and the falling of the placed lens are realized, and the quality of the lens is ensured; by utilizing automatic operation, people can be separated from production equipment, the integral operation mode is changed, the operation comfort level of operators is improved, and potential safety hazards are avoided.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic top view of the structure of FIG. 1;

fig. 3 is a schematic perspective view of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

As shown in fig. 1, 2 and 3, the manual line for shearing engineering provided by this embodiment comprises an AGV trolley 9 and a lens shearing device, wherein the lens shearing device comprises a shearing frame 2, a driving mechanism for sending a full lens substrate into the AGV trolley is arranged on the shearing frame 2, 1 AGV trolley conveying station 4 and a plurality of shearing stations 1 are distributed around the driving mechanism, a substrate bearing table 5 is arranged at the shearing station 1, the driving mechanism comprises a turntable 8 mounted on the shearing frame through a vertical rotating shaft, a conveying mechanism for sending the full lens substrate into the AGV trolley and an elevating mechanism for taking the full lens substrate out of the shearing station, the elevating mechanism comprises an elevating cylinder mounted on the turntable 8 and an elevating table matched with the elevating cylinder, the conveying mechanism comprises a conveying guide rail arranged on the elevating table, the conveying guide rail is arranged perpendicular to the axial direction of the vertical rotating shaft, install conveying platform 7 on carrying guide rail, conveying platform 7 is the U type platform that the level set up, is equipped with the clearing hole 6 that can make conveying platform take out full lens base plate through the lift mode on the base plate plummer, be equipped with the lens that a plurality of layers placed full lens base plate in AGV dolly 9 and place the platform, it has the groove that passes through that can make conveying platform place full lens base plate through the lift mode to open on the platform is placed to the lens. AGV dolly main equipment constitutes has: the device comprises a main controller, a laser radar obstacle avoidance device and a magnetic inductor. The function is to plan the delivery road, execute the delivery instruction, and deliver the product to the operation area safely and efficiently.

An electrical control cabinet 3 is arranged at the lower part of the shearing machine frame. Install electrical control system in electrical control cabinet 3, it can be real-time with upper computer control system communication, the AGV dolly lens transport the operation platform connect the material position, through get a set button and put a set button on the operation platform, get and put the lens base plate. And then the steps of aligning, locking screws, scanning and inputting product information and the like are carried out on the lens, so that centralized operation is realized and the working efficiency is improved. The shearing stations are 3, and the 3 shearing stations and the AGV trolley conveying stations are symmetrically distributed in the circumferential direction of the driving mechanism. Install wireless transceiver, motor driver, barrier inductor, power, navigation magnetic stripe inductor and coordinate sensor on the AGV dolly. The obstacle sensor is a laser obstacle avoidance sensor.

After the shearing machine is full of the bin, a bin full instruction is sent to an upper computer, and a worker knows the type of the lens through a display screen and prepares a corresponding substrate. The staff gets the material instruction according to pressing down, the AGV dolly reachs the lifting machine and connects the position, wait for lifting machine to blowing position, the AGV takes away after empty base plate, go to cutter AGV dolly transport station, the cutter begins to descend full lens base plate, the AGV dolly takes away full lens base plate, rotatory 180 degrees, the host computer sends the route instruction, the AGV dolly reachs the lifting machine and connects the position, the lifting machine begins to the position that descends, the AGV dolly goes to the lifting machine and connects the material level, the lifting machine begins to lift the base plate that the lens was filled, the AGV dolly leaves the lifting machine and connects the material level, go to the lifting machine and wait the district, the flow finishes.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the concept of the present invention in the disclosure of the present invention, and fall into the protection scope of the present invention.