阅读说明：本技术 一种新型纵剪机系统 (Novel slitting machine system ) 是由 刘鑫 于 2019-12-24 设计创作，主要内容包括：本发明属于金属加工技术领域,公开了一种新型纵剪机系统,包括基座,基座右端设置有开卷机；中部前侧设置有纵剪机检测模块,上侧通过螺栓安装有支架和纵剪档位轮,支架中部上下一次设置有两个刀轴,到轴上安装有刀片,支架左右两侧上下通过螺栓依次安装有转轴,转轴上固接有托辊；基座左端设置有压平装置,压平装置右下角在基座前侧是只有收卷装置,收卷装置外侧套接有塑料套筒。本发明通过设置的托辊结构,减小钢料输送上下的振动,不会造成“跑刀”现象；通过收卷装置外侧的塑料套筒多收卷的钢带的厚度进行限位,使收卷的钢带直径大小一致,容易收纳；通过设置管卷打包带剪刀和纵剪打包存放装置,使剪切完成后的带钢容易打包存放。(The invention belongs to the technical field of metal processing, and discloses a novel slitting machine system which comprises a base, wherein an uncoiler is arranged at the right end of the base; a slitting machine detection module is arranged on the front side of the middle part, a bracket and a slitting gear wheel are mounted on the upper side of the middle part through bolts, two cutter shafts are arranged on the middle part of the bracket at the upper and lower parts of the bracket at one time, blades are mounted on the cutter shafts, rotating shafts are sequentially mounted on the left and right sides of the bracket at the upper and lower parts of the bracket through bolts, and carrier rollers are fixedly connected to the; the left end of the base is provided with a flattening device, the lower right corner of the flattening device is only provided with a winding device on the front side of the base, and the outer side of the winding device is sleeved with a plastic sleeve. According to the invention, the vibration of steel material up and down in conveying is reduced by the arranged carrier roller structure, and the phenomenon of cutter running is avoided; the steel belt which is wound by the plastic sleeve outside the winding device is limited in thickness, so that the wound steel belt is consistent in diameter and easy to store; through the arrangement of the tube coil packing belt scissors and the longitudinal shearing packing storage device, the cut strip steel is easy to pack and store.)

1. The novel slitting machine system is characterized by comprising a base, wherein an uncoiler is arranged at the right end of the base; a longitudinal shearing machine detection module is arranged on the front side of the middle part of the base, and a bracket and a longitudinal shearing gear wheel are mounted on the upper side of the base through bolts;

the support middle part is provided with two arbor, install the blade to epaxial, the pivot is installed in proper order through the bolt from top to bottom in the support left and right sides, and the rigid coupling has the bearing roller in the pivot.

2. The novel slitting machine system as claimed in claim 1, wherein a flattening device is arranged at the left end of the base, a winding device is arranged at the right lower corner of the flattening device at the front side of the base, and a plastic sleeve is sleeved outside the winding device.

3. The novel slitting machine system as claimed in claim 1, wherein the left side of the base is provided with a tube roll strapping tape scissors, a C-hook storage rack, a slitting and packaging weighing machine, and a slitting and packaging storage device.

4. The novel slitting machine system as claimed in claim 1, wherein the slitting range wheels consist of three side-by-side rollers.

5. The new slitting machine system as claimed in claim 1, wherein the plastic sleeve is bolted to the take-up roll with a gap between the plastic sleeve and the take-up roll.

6. The novel slitting machine system of claim 1, wherein the slitting machine detection module comprises:

the acquisition unit is configured for acquiring a depth map of a measured cutting product and extracting depth information of a scene

The extraction unit is configured to extract a foreground object from the depth map, obtain a pixel region of the foreground object, and count the area of the pixel region;

a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area

The comparison unit is configured to compare points where the previous frame and the current frame are obviously changed and count the proportion of the points occupying the detection area;

the judging unit is used for judging whether the scene is static or not and returning a Boolean value;

the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.

7. The new slitting machine system as claimed in claim 1, wherein the winding method of the winding device comprises the steps of:

step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; simultaneously, sticking double-sided adhesive tape at a second station;

step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;

rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.

8. A novel slitting machine system according to claim 3 wherein the baling method of the slitting baling storage device comprises the steps of:

firstly, placing a piece to be packaged on the mobile platform;

step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-drawing belt operation;

thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;

and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.

Technical Field

The invention belongs to the technical field of metal processing, and particularly relates to a novel slitting machine system.

Background

Currently, the closest prior art: slitting machines, also known as slitting lines, slitting machines, are a name for metal slitting equipment. The metal strip cutting machine is suitable for longitudinal cutting work of metal strip materials, rewinds slit narrow strips into coils, has the characteristics of convenience in operation, high cutting quality, high material utilization rate, stepless speed regulation of cutting speed and the like, is composed of uncoiling (unreeling), tail positioning, slitting and slitting, coiling (reeling) and the like, is suitable for materials such as tinplate, silicon steel sheets, aluminum strips, copper, stainless steel plates and galvanized plates, and is generally used in industries such as transformers, motors, household appliances, automobiles, building materials and packaging. In the dragging and leveling process of the existing slitting machine, because the conveying device can only guide the strip steel left and right, but cannot limit the vertical direction, when the conveying speed of the strip steel material is higher, vertical vibration can be generated to cause the phenomenon of cutter running, the width of the cut material is inaccurate, and the cutting requirement cannot be met; the existing slitting machine has no limiting device at the winding device, so that the diameters of wound steel strips are easily different, and the steel strips are not easily stored; the existing method can not detect whether flaw points exist on the steel plate raw material; the rolled strip steel is inconvenient to pack.

In summary, the problems of the prior art are as follows:

(1) in the dragging and leveling process of the existing slitting machine, because the conveying device can only guide the strip steel left and right, and the up-down direction can not be limited, when the conveying speed of the strip steel material is higher, the strip steel material can vibrate up and down to cause the phenomenon of cutter running, the width of the cut material is inaccurate, and the cutting requirement can not be met.

(2) The existing slitting machine has no device for fibers in a winding device, so that the diameter of a wound steel belt is easily different, and the steel belt is not easily stored.

(3) The existing method can not detect whether flaw points exist on the steel plate raw material; the rolled strip steel is inconvenient to pack.

Disclosure of Invention

Aiming at the problems in the prior art, the invention provides a novel slitting machine system.

The novel slitting machine system comprises a base, wherein an uncoiler is arranged at the right end of the base; the middle part front side is provided with indulges shears detection module, and the upside is installed the support through the bolt and is indulged and cut the gear wheel, and the support middle part is provided with two arbor from top to bottom once, to epaxial blade of installing, the pivot is installed in proper order through the bolt from top to bottom in the support left and right sides, and the rigid coupling has the bearing roller in the pivot.

The device comprises a base, a pressing device and a plastic sleeve, wherein the pressing device is arranged at the left end of the base, only a winding device is arranged at the front side of the base at the right lower corner of the pressing device, and the plastic sleeve is sleeved on the outer side of the winding device.

The base left side is provided with a pipe coil packing belt scissors, a C-shaped hook storage rack, a longitudinal shearing and packing weighing machine and a longitudinal shearing and packing storage device.

The longitudinal shearing gear wheel is composed of three rollers arranged side by side.

Furthermore, the plastic sleeve is connected with the winding device in a sleeved mode through a bolt, and a little gap is reserved between the plastic sleeve and the winding device.

The slitting machine detection module comprises:

the acquisition unit is configured for acquiring a depth map of a measured cutting product and extracting depth information of a scene

The extraction unit is configured to extract a foreground object from the depth map, obtain a pixel region of the foreground object, and count the area of the pixel region;

a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area

The comparison unit is configured to compare points where the previous frame and the current frame are obviously changed and count the proportion of the points occupying the detection area;

the judging unit is used for judging whether the scene is static or not and returning a Boolean value;

the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.

Further, the winding method of the winding device comprises the following steps:

step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; simultaneously, sticking double-sided adhesive tape at a second station;

step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;

rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.

Further, the packaging method of the longitudinal shearing, packaging and storing device comprises the following steps:

firstly, placing a piece to be packaged on the mobile platform;

step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-drawing belt operation;

thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;

and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.

In summary, the advantages and positive effects of the invention are: according to the invention, through the arranged carrier roller structure, when the steel material conveying speed is higher, the up-and-down vibration is reduced, the phenomenon of cutter running is avoided, the width of the cut material is accurate, and the cutting requirement is met; the steel belt which is wound by the plastic sleeve outside the winding device is limited in thickness, so that the wound steel belt is consistent in diameter and easy to store; through the arrangement of the tube coil packing belt scissors and the longitudinal shearing packing storage device, the cut strip steel is easy to pack and store.

Drawings

Fig. 1 is a schematic structural diagram of a novel slitting machine system according to an embodiment of the present invention.

Fig. 2 is a schematic structural diagram of a pair of scissors for a pipe coil packing belt of the novel slitting machine system provided by the embodiment of the invention.

Fig. 3 is a schematic structural view of a C-shaped hook storage rack of the novel slitting machine system according to an embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a slitting, packaging and storing device of the novel slitting machine system provided by the embodiment of the invention.

Fig. 5 is a schematic structural diagram of a slitting shift wheel of the novel slitting machine system provided by the embodiment of the invention.

In the figure: 1. a base; 2. an uncoiler; 3. a carrier roller; 4. a cutter shaft; 5. a handle; 6. a support; 7. a slider; 8. a flattening device; 9. a winding device; 10. a slitting machine detection module; 11. a plastic sleeve.

Detailed Description

In order to further understand the contents, features and effects of the present invention, the following embodiments are illustrated and described in detail with reference to the accompanying drawings.

In view of the problems of the prior art, the present invention provides a novel slitting machine system, which is described in detail below with reference to the accompanying drawings.

As shown in fig. 1 to 5, a novel slitting machine system comprises a base 1, wherein an uncoiler 2 is arranged at the right end of the base 1; the front side of the middle part is provided with a slitting machine detection module 10, the upper side of the middle part is provided with a bracket 6 and a slitting gear wheel through bolts, the middle part of the bracket 6 is provided with two cutter shafts 4 at the upper and lower parts at one time, the cutter shafts are provided with blades, the left and right sides of the bracket 6 are sequentially provided with rotating shafts through bolts, and the rotating shafts are fixedly connected with carrier rollers 3; a flattening device 8 is arranged at the left end of the base 1, only a winding device 9 is arranged at the front side of the base 1 at the right lower corner of the flattening device 8, and a plastic sleeve 11 is sleeved outside the winding device 9; the left side of the base 1 is provided with a tube roll packing belt scissors, a C-shaped hook storage rack, a longitudinal shearing and packing weighing machine and a longitudinal shearing and packing storage device.

Furthermore, the longitudinal shearing gear wheel is composed of three rollers arranged side by side.

Further, the plastic sleeve 11 is sleeved on the winding device 9 through a bolt, and a gap is reserved between the plastic sleeve 11 and the winding device 9 to limit the diameter of the wound steel belt.

Further, arbor 4 is installed on the slider 7 in the middle part of support 6, slider 7 inlays the dress and in the slide of support 6 inboard, slider 7 upper portion rigid coupling has the screw rod, and the screw rod upper end is fixed with handle 5, and the interval between arbor 4 about the twist grip 5 can change to satisfy different work demands.

Furthermore, the plastic sleeve is connected with the winding device in a sleeved mode through a bolt, and a little gap is reserved between the plastic sleeve and the winding device.

The slitting machine detection module comprises:

the acquisition unit is configured for acquiring a depth map of a measured cutting product and extracting depth information of a scene

The extraction unit is configured to extract a foreground object from the depth map, obtain a pixel region of the foreground object, and count the area of the pixel region;

a proportional threshold determining unit configured to calculate a proportional threshold according to a ratio of the pixel area of the foreground object to the detection area

The comparison unit is configured to compare points where the previous frame and the current frame are obviously changed and count the proportion of the points occupying the detection area;

the judging unit is used for judging whether the scene is static or not and returning a Boolean value;

the acquisition unit, the extraction unit, the proportion threshold value determination unit, the comparison unit and the judgment unit are configured in the terminal.

Further, the winding method of the winding device comprises the following steps:

step one, in an initial state, a first station is in a winding position, and the first station rotates to wind a winding object; simultaneously, sticking double-sided adhesive tape at a second station;

step two, when the material roll at the first station is rolled to a preset length or the diameter of the material roll reaches a preset thickness, the first station stops rotating;

rotating the rotating bracket by a certain angle to enable the material roll at the original first station to reach a cutting position, and sticking the wound object by the double-sided adhesive tape at the original second station; the wound object between the two stations is cut off.

Further, the packaging method of the longitudinal shearing, packaging and storing device comprises the following steps:

firstly, placing a piece to be packaged on the mobile platform;

step two, the longitudinal shearing, packaging and storing device sends out the packaging belt, and the longitudinal shearing, packaging and storing device carries out pre-drawing belt operation;

thirdly, moving the longitudinal shearing, packaging and storing device to a position to be packaged;

and step four, sealing and cutting off the packaging belt by the longitudinal shearing, packaging and storing device.

Through the distance between two arbor 4 of handle 5 adjustment to suitable interval, decoiler 2 is opened a book panel, and arbor 4 clearance cuts about panel passes through 6 left sides bearing roller 3 entering of support, and through bearing roller 3 to flattening device 8 on 6 right sides of support after the cutting is accomplished, and panel is walked around flattening device 8 and is got into coiling mechanism 9 and carry out the rolling, packs through pipe coil packing area scissors and indulges to cut packing strorage device and deposit after the rolling is accomplished.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.