阅读说明：本技术 机组式柔印机套印方法、装置、系统和计算机可读介质 (Unit type flexible printing machine overprinting method, device, system and computer readable medium ) 是由 高敏 于 2019-10-28 设计创作，主要内容包括：本发明提供了机组式柔印机套印方法、装置、系统和计算机可读介质,该机组式柔印机套印方法包括：利用一个机组式柔印机所包括的至少两个印刷单元依次在印刷材料上印刷不同颜色的楔形色标,其中,楔形色标中上升沿与下降沿之间的色标图像在第一方向上的宽度沿第二方向单调变化；分别检测每一个楔形色标的颜色以及上升沿位置和下降沿位置；根据各楔形色标的上升沿位置和下降沿位置,分别确定各楔形色标的纵向偏差和横向偏差；针对每一个楔形色标,根据该楔形色标的颜色确定印刷该楔形色标的印刷单元,并根据该楔形色标的纵向偏差和横向偏差在第一、第二方向上对印刷该楔形色标的印刷单元的印刷版辊进行位置调整。本方案能够提高所印制产品的质量。(The invention provides a set type flexo printing machine overprinting method, a device, a system and a computer readable medium, wherein the set type flexo printing machine overprinting method comprises the following steps: sequentially printing wedge-shaped color patches with different colors on a printing material by using at least two printing units included in a unit type flexo printing machine, wherein the width of a color patch image between a rising edge and a falling edge in the wedge-shaped color patches in a first direction is monotonously changed along a second direction; respectively detecting the color and the rising edge position and the falling edge position of each wedge-shaped color code; respectively determining the longitudinal deviation and the transverse deviation of each wedge-shaped color code according to the rising edge position and the falling edge position of each wedge-shaped color code; and for each wedge-shaped color patch, determining a printing unit for printing the wedge-shaped color patch according to the color of the wedge-shaped color patch, and adjusting the position of a printing plate roller of the printing unit for printing the wedge-shaped color patch in the first and second directions according to the longitudinal deviation and the transverse deviation of the wedge-shaped color patch. The scheme can improve the quality of printed products.)

1. The overprinting method of the unit type flexible printing machine is characterized by comprising the following steps:

sequentially printing wedge patches on a printing material by using at least two printing units (701) included in a unit type flexo printing machine (70), wherein each printing unit (701) prints one wedge patch on the printing material by using the color used by the printing unit, the color used by different printing units (701) is different, the wedge patches comprise a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in a first direction is monotonously changed along a second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

respectively detecting the color of each wedge-shaped color code and a rising edge position and a falling edge position, wherein the rising edge position is the intersection point of the rising edge and a reference line, the falling edge position is the intersection point of the falling edge and the reference line, and the reference line is parallel to the first direction;

determining a longitudinal deviation and a transverse deviation of each wedge-shaped color scale according to the rising edge position and the falling edge position of each wedge-shaped color scale, wherein the longitudinal deviation is used for representing the position deviation of the corresponding wedge-shaped color scale in the first direction, and the transverse deviation is used for representing the position deviation of the corresponding wedge-shaped color scale in the second direction;

for each of the wedge patches, performing:

determining the printing unit (701) for printing the wedge-shaped color scale according to the color of the wedge-shaped color scale;

the position of a printing forme roller of the printing unit (701) printing the wedge-shaped color patch is adjusted in the first direction and the second direction according to the longitudinal deviation and the lateral deviation of the wedge-shaped color patch.

2. The method of claim 1, wherein determining a longitudinal deviation and a lateral deviation of each of the wedge-shaped color patches according to the rising edge position and the falling edge position of each of the wedge-shaped color patches comprises:

selecting one wedge-shaped color patch from each wedge-shaped color patch as a reference color patch, wherein the rising edge is a straight line and the rising edge is parallel to the second direction;

for each of the wedge-shaped color patches except the reference color patch, performing:

calculating a first distance between the rising edge position of the wedge color patch and the rising edge position of the reference color patch;

determining the difference between the first distance and a standard distance as the longitudinal deviation of the wedge patch;

calculating a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, and calculating a third distance between the falling edge position and the rising edge position of the reference color patch;

determining a difference between the second distance and the third distance as the lateral deviation of the wedge patch.

3. The method of claim 2, wherein said selecting one of said wedge patches from each of said wedge patches as a reference patch comprises:

-determining said printing unit (701) into which said printed material enters first or second as a reference printing unit (701) according to the order in which said printed material enters each of said printing units (701);

determining the wedge-shaped color patches printed by the reference printing unit (701) as the reference color patches.

4. The method according to any one of claims 1 to 3, wherein the detecting the color and the rising edge position and the falling edge position of each of the wedge-shaped color patches respectively comprises:

determining at least one first image recognizer (80), wherein, according to the sequence of the printed materials entering the printing units (701), the paper outlet of each printing unit (701) except the first printing unit (701) is provided with one matched first image recognizer (80), and the first printing unit (701) is the printing unit (701) into which the printed materials enter firstly;

for each of the first image identifiers (80), performing:

detecting, with the first image identifier (80), a color, the rising edge position and the falling edge position of a first wedge-shaped color patch from the printed material, wherein the first wedge-shaped color patch is the wedge-shaped color patch printed by the first printing unit (701);

the first image recognizer (80) is used to detect the color, the rising edge position and the falling edge position of a second wedge-shaped color patch from the printing material, wherein the second wedge-shaped color patch is the wedge-shaped color patch printed by the printing unit (701) matched with the image recognizer.

5. The method according to any one of claims 1 to 3, wherein the detecting the color and the rising edge position and the falling edge position of each of the wedge-shaped color patches respectively comprises:

determining a second image identifier (90), wherein the second image identifier (90) is arranged at the paper outlet of the printing unit (701) which the printing material enters last;

detecting the color, the rising edge position and the falling edge position of each wedge-shaped color scale respectively by using the second image recognizer (90).

6. Unit formula flexographic printing machine overprinting device (60), its characterized in that includes:

a patch printing module (601) for printing wedge patches on a printing material in sequence by using at least two printing units (701) included in a set-up flexo printing machine (70), wherein each of the printing units (701) prints a wedge patch on the printing material by using a color used by the printing unit, the colors used by different printing units (701) are different, the wedge patch includes a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in a first direction is monotonously changed along a second direction, the first direction is a running direction of the printing material, and the second direction is perpendicular to the first direction;

a patch detecting module (602) for detecting the color of each of the wedge patches printed by the patch printing module (601) and the position of the rising edge and the position of the falling edge, respectively, wherein the position of the rising edge is the intersection of the rising edge and a reference line, the position of the falling edge is the intersection of the falling edge and the reference line, and the reference line is parallel to the first direction;

a deviation calculating module (603) for determining a longitudinal deviation and a lateral deviation of each wedge-shaped color patch according to the rising edge position and the falling edge position of each wedge-shaped color patch detected by the patch detecting module (602), wherein the longitudinal deviation is used for representing the position deviation of the corresponding wedge-shaped color patch in the first direction, and the lateral deviation is used for representing the position deviation of the corresponding wedge-shaped color patch in the second direction;

a position adjusting module (604) for determining, for each of the wedge-shaped color patches, the printing unit (701) that prints the wedge-shaped color patch based on the color of the wedge-shaped color patch detected by the patch detecting module (602), and adjusting the position of the printing forme roller of the printing unit (701) that prints the wedge-shaped color patch in the first direction and the second direction based on the longitudinal deviation and the lateral deviation of the wedge-shaped color patch determined by the deviation calculating module (603).

7. The apparatus of claim 6, wherein the deviation calculation module (603) comprises:

a reference selection unit (6031) for selecting one of the wedge patches as a reference patch, wherein the rising edge is a straight line and the rising edge is parallel to the second direction;

a longitudinal deviation calculating unit (6032) for calculating, for each of the wedge-shaped color patches other than the reference color patch selected by the reference selecting unit (6031), a first distance between the rising edge position of the wedge-shaped color patch and the rising edge position of the reference color patch, and determining a difference between the first distance and a standard distance as the longitudinal deviation of the wedge-shaped color patch;

a lateral deviation calculating unit (6033) for calculating, for each of the wedge-shaped color patches other than the reference color patch selected by the reference selecting unit (6031), a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, and a third distance between the falling edge position and the rising edge position of the reference color patch, and determining a difference between the second distance and the third distance as the lateral deviation of the wedge-shaped color patch.

8. The apparatus of claim 7,

the reference selection unit (6031) is configured to determine the printing unit (701) into which the printing material first or second enters as a reference printing unit (701) and determine the wedge patch printed by the reference printing unit (701) as the reference patch according to an order in which the printing material enters the respective printing units (701).

9. The apparatus according to any of claims 6 to 8, wherein the color patch detection module (602) comprises:

a first determining unit (6021) for determining at least one first image recognizer (80), wherein, in accordance with an order in which the printed materials enter the respective printing units (701), a matching first image recognizer (80) is provided at a paper exit of each of the printing units (701) other than a first printing unit (701), the first printing unit (701) being the printing unit (701) into which the printed material first enters;

a first detecting unit (6022) for identifying, for each of the first image identifiers (80) determined by the first determining unit (6021), a color of a first wedge patch, which is the wedge patch printed by the first printing unit (701), the rising edge position, and the falling edge position from the printed material by using the first image identifier (80);

a second detecting unit (6023) for identifying, for each of the first image identifiers (80) determined by the first determining unit (6021), a color of a second wedge patch, which is the wedge patch printed by the printing unit (701) matching the image identifier, the rising edge position, and the falling edge position from the printed material by using the first image identifier (80).

10. The apparatus according to any of claims 6 to 8, wherein the color patch detection module (602) comprises:

a second determination unit (6024) for a second image recognizer (90), wherein said second image recognizer (90) is disposed at a paper exit of said printing unit (701) into which said printed material enters last;

a third detecting unit (6025) for identifying the color, the rising edge position, and the falling edge position of each of the wedge patches, respectively, by the second image identifier (90) determined by the second determining unit (6024).

11. Unit formula flexographic printing machine overprinting device (60), its characterized in that includes: at least one memory (605) and at least one processor (606);

the at least one memory (605) for storing a machine readable program;

the at least one processor (606) configured to invoke the machine readable program to perform the method of any of claims 1 to 5.

12. Unit-type flexographic printing machine overprinting system (100), comprising: a set-type flexo printing machine (70) and a set-type flexo printing machine overprinting device (60) according to any one of claims 6 to 11;

the unit type flexo printing machine (70) comprises at least two printing units (701), and the colors used by the different printing units (701) are different;

the unit type flexo printing machine (70) is used for printing wedge-shaped color patches on a printing material in sequence through the included printing units (701) according to the control of the unit type flexo printing machine overprinting device (60), wherein each printing unit (701) uses the color used by the printing unit to print one wedge-shaped color patch on the printing material, the wedge-shaped color patch comprises a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in the first direction is monotonously changed along the second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

the unit type flexo printing machine (70) is further used for adjusting the position of a printing plate roller in each printing unit (701) in the first direction and the second direction according to the control of the unit type flexo printing machine overprinting device (60).

13. The system of claim 12, further comprising: at least one first image recognizer (80);

according to the sequence of the printed materials entering the printing units (701), the paper outlet of each printing unit (701) except the first printing unit (701) is provided with a matched first image recognizer (80), and the first printing unit (701) is the printing unit (701) into which the printed materials enter firstly;

the first image recognizer (80) is used for detecting the color, the rising edge position and the falling edge position of a first wedge color patch from the printing material and detecting the color, the rising edge position and the falling edge position of a second wedge color patch from the printing material according to the control of the unit type flexo printing device (60), wherein the first wedge color patch is the wedge color patch printed by the first printing unit (701), and the second wedge color patch is the wedge color patch printed by the printing unit (701) matched with the image recognizer.

14. The system of claim 12, further comprising: a second image recognizer (90);

the second image recognizer (90) is arranged at a paper outlet of the printing unit (701) where the printing material enters last;

the second image recognizer (90) is used for respectively detecting the color, the rising edge position and the falling edge position of each wedge-shaped color scale.

15. Computer readable medium, characterized in that it has stored thereon computer instructions which, when executed by a processor, cause the processor to carry out the method of any one of claims 1 to 5.

Technical Field

The invention relates to the technical field of printing, in particular to a set type flexible printing machine overprinting method, device and system and a computer readable medium.

Background

A gang flexo printing machine is a printing device commonly used for printing labels and flexible packages. The unit type flexible printing machine comprises a plurality of printing units, and each printing unit can print patterns with different colors on a printing material in sequence to realize overprinting so as to form required multicolor patterns on the printing material. In the overprinting process, the positions of printing plate rollers in each printing unit need to be adjusted to ensure that each printing unit can overlap and register the image-text printing.

At present, when a machine set type flexo printing machine is used for overprinting, the automatic overprinting is usually realized by adopting a mark following overprinting mode. The automatic overprinting mode of the label overprinting specifically comprises the following steps: the method includes printing a monochrome square on a printing material by each printing unit, detecting the monochrome square printed by each printing unit on the printing material by an image recognizer, and adjusting the position of a printing plate roller of each printing unit according to the deviation of the monochrome square printed by each printing unit from a reference position.

Aiming at the existing method for realizing the overprinting of the unit type flexo printing machine in a label following overprinting mode, the position deviation of a printing plate roller in each printing unit in the paper feeding direction can only be detected according to a single color square label, and the deviation of each printing plate roller in the direction vertical to the paper feeding direction cannot be detected. Therefore, the existing label following overprinting mode can only realize automatic overprinting in the longitudinal direction (paper feeding direction) but cannot realize automatic overprinting in the transverse direction (direction perpendicular to the paper feeding direction), so that the quality of printed products is poor.

Disclosure of Invention

In view of the above, the present invention provides a set-type flexographic printing machine overprinting method, apparatus, system and computer readable medium, which can improve the quality of printed products.

In a first aspect, an embodiment of the present invention provides a set type flexographic printing machine overprinting method, including:

sequentially printing wedge patches on a printing material by using at least two printing units included in a unit type flexo printing machine, wherein each printing unit prints one wedge patch on the printing material by using the color used by the printing unit, the colors used by different printing units are different, the wedge patches comprise a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in a first direction is monotonously changed along a second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

respectively detecting the color of each wedge-shaped color code and a rising edge position and a falling edge position, wherein the rising edge position is the intersection point of the rising edge and a reference line, the falling edge position is the intersection point of the falling edge and the reference line, and the reference line is parallel to the first direction;

determining a longitudinal deviation and a transverse deviation of each wedge-shaped color scale according to the rising edge position and the falling edge position of each wedge-shaped color scale, wherein the longitudinal deviation is used for representing the position deviation of the corresponding wedge-shaped color scale in the first direction, and the transverse deviation is used for representing the position deviation of the corresponding wedge-shaped color scale in the second direction;

and for each wedge-shaped color patch, determining the printing unit for printing the wedge-shaped color patch according to the color of the wedge-shaped color patch, and adjusting the position of a printing plate roller of the printing unit for printing the wedge-shaped color patch in the first direction and the second direction according to the longitudinal deviation and the transverse deviation of the wedge-shaped color patch.

In a first possible implementation manner, with reference to the first aspect, the determining, according to the rising edge position and the falling edge position of each wedge-shaped color patch, a longitudinal deviation and a lateral deviation of each wedge-shaped color patch respectively includes:

selecting one wedge-shaped color patch from each wedge-shaped color patch as a reference color patch, wherein the rising edge is a straight line and the rising edge is parallel to the second direction;

for each of the wedge-shaped color patches except the reference color patch, performing:

calculating a first distance between the rising edge position of the wedge color patch and the rising edge position of the reference color patch;

determining the difference between the first distance and a standard distance as the longitudinal deviation of the wedge patch;

calculating a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, and calculating a third distance between the falling edge position and the rising edge position of the reference color patch;

determining a difference between the second distance and the third distance as the lateral deviation of the wedge patch.

In a second possible implementation manner, with reference to the first possible implementation manner, the selecting one of the wedge-shaped color patches as a reference color patch includes:

determining the printing unit into which the printing material enters firstly or secondly as a reference printing unit according to the sequence of the printing material entering each printing unit;

determining the wedge patches printed by the reference printing unit as the reference patches.

In a third possible implementation manner, with reference to the first aspect, the first possible implementation manner of the first aspect, or the second possible implementation manner of the first aspect, the detecting the color and the rising edge position and the falling edge position of each of the wedge-shaped color patches respectively includes:

determining at least one first image recognizer, wherein according to the sequence of the printed materials entering the printing units, the paper outlet of each printing unit except the first printing unit is provided with one matched first image recognizer, and the first printing unit is the printing unit into which the printed materials enter firstly;

for each of the first image recognizers, performing:

detecting, with the first image identifier, a color of a first wedge patch, the rising edge position, and the falling edge position from the printed material, wherein the first wedge patch is the wedge patch printed by the first printing unit;

detecting, with the first image recognizer, a color, the rising edge position, and the falling edge position of a second wedge patch from the printed material, wherein the second wedge patch is the wedge patch printed by the printing unit matching the image recognizer.

In a fourth possible implementation manner, with reference to the first aspect, the first possible implementation manner of the first aspect, or the second possible implementation manner of the first aspect, the detecting the color and the rising edge position and the falling edge position of each of the wedge-shaped color patches respectively includes:

determining a second image recognizer, wherein the second image recognizer is arranged at a paper outlet of the printing unit where the printing material enters last;

and respectively detecting the color, the rising edge position and the falling edge position of each wedge-shaped color scale by using the second image recognizer.

In a second aspect, an embodiment of the present invention further provides a set type flexographic printing device, including:

a patch printing module, configured to sequentially print wedge patches on a printing material by at least two printing units included in a set-type flexographic printing machine, wherein each of the printing units prints one of the wedge patches on the printing material by using a color used by the printing unit, and the color used by the different printing units is different, and the wedge patches include a rising edge and a falling edge, a width of a patch image between the rising edge and the falling edge in a first direction is monotonically changed along a second direction, the first direction is a running direction of the printing material, and the second direction is perpendicular to the first direction;

a color patch detecting module, configured to detect a color of each of the wedge-shaped color patches printed by the color patch printing module, and a rising edge position and a falling edge position, respectively, where the rising edge position is an intersection of the rising edge and a reference line, the falling edge position is an intersection of the falling edge and the reference line, and the reference line is parallel to the first direction;

a deviation calculating module, configured to determine a longitudinal deviation and a lateral deviation of each wedge-shaped color patch according to the rising edge position and the falling edge position of each wedge-shaped color patch detected by the patch detecting module, wherein the longitudinal deviation is used for representing a position deviation of the corresponding wedge-shaped color patch in the first direction, and the lateral deviation is used for representing a position deviation of the corresponding wedge-shaped color patch in the second direction;

and the position adjusting module is used for determining the printing unit for printing the wedge-shaped color scale according to the color of the wedge-shaped color scale detected by the color scale detecting module aiming at each wedge-shaped color scale, and adjusting the position of the printing plate roller of the printing unit for printing the wedge-shaped color scale in the first direction and the second direction according to the longitudinal deviation and the transverse deviation of the wedge-shaped color scale determined by the deviation calculating module.

In a first possible implementation manner, with reference to the second aspect, the deviation calculating module includes:

a reference selection unit, configured to select one of the wedge-shaped color patches as a reference color patch, wherein the rising edge is a straight line and the rising edge is parallel to the second direction;

a longitudinal deviation calculating unit for calculating, for each of the wedge-shaped color patches other than the reference color patch selected by the reference selecting unit, a first distance between the rising edge position of the wedge-shaped color patch and the rising edge position of the reference color patch, and determining a difference between the first distance and a standard distance as the longitudinal deviation of the wedge-shaped color patch;

a lateral deviation calculating unit for calculating, for each of the wedge-shaped color patches other than the reference color patch selected by the reference selecting unit, a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, and a third distance between the falling edge position and the rising edge position of the reference color patch, and determining a difference between the second distance and the third distance as the lateral deviation of the wedge-shaped color patch.

In a second possible implementation manner, in combination with the first possible implementation manner,

the reference selection unit is used for determining the printing unit into which the printing material enters first or second as a reference printing unit according to the sequence of the printing material entering each printing unit, and determining the wedge-shaped color scale printed by the reference printing unit as the reference color scale.

In a third possible implementation manner, with reference to the second aspect, the first possible implementation manner of the second aspect, or the second possible implementation manner of the second aspect, the color patch detecting module includes:

a first determining unit for determining at least one first image recognizer, wherein, according to the sequence of the printed materials entering the printing units, the paper outlet of each printing unit except the first printing unit is provided with a matched first image recognizer, and the first printing unit is the printing unit into which the printed materials enter firstly;

a first detecting unit, configured to identify, for each of the first image identifiers determined by the first determining unit, a color of a first wedge color patch, the rising edge position, and the falling edge position from the printing material by using the first image identifier, where the first wedge color patch is the wedge color patch printed by the first printing unit;

and a second detecting unit, configured to, for each of the first image recognizers determined by the first determining unit, recognize, by using the first image recognizer, a color of a second wedge patch, which is the wedge patch printed by the printing unit matching the image recognizer, the rising edge position, and the falling edge position on the printed material.

In a fourth possible implementation manner, with reference to the second aspect, the first possible implementation manner of the second aspect, or the second possible implementation manner of the second aspect,

the color patch detection module includes:

a second determining unit for a second image recognizer, wherein the second image recognizer is disposed at a paper outlet of one of the printing units into which the printed material finally enters;

a third detecting unit, configured to respectively identify the color, the rising edge position, and the falling edge position of each wedge-shaped color patch by using the second image identifier determined by the second determining unit.

In a third aspect, an embodiment of the present invention further provides another set-type overprinting apparatus for a flexographic printing machine, including: at least one memory and at least one processor;

the at least one memory to store a machine readable program;

the at least one processor, configured to invoke the machine readable program, to perform the method of any of claims 1 to 5.

In a fourth aspect, an embodiment of the present invention further provides a set type flexo printing system, including: a set-type flexo printing machine and a set-type flexo printing machine overprinting device provided by the second aspect, any possible implementation manner of the second aspect, or the third aspect;

the unit type flexo printing machine comprises at least two printing units, and the colors used by the different printing units are different;

the unit type flexo printing machine is used for printing wedge-shaped color patches on a printing material in sequence through the included printing units according to the control of the unit type flexo printing machine overprinting device, wherein each printing unit uses the color used by the printing unit to print one wedge-shaped color patch on the printing material, the wedge-shaped color patches comprise a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in the first direction is monotonously changed along the second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

the unit type flexo printing machine is also used for adjusting the positions of printing rollers in the printing units in the first direction and the second direction according to the control of the unit type flexo printing machine overprinting device.

In a first possible implementation manner, with reference to the fourth aspect, the set-type flexographic printing machine overprinting system further includes: at least one first image recognizer;

according to the sequence of the printed materials entering the printing units, the paper outlet of each printing unit except the first printing unit is provided with a matched first image recognizer, and the first printing unit is the printing unit into which the printed materials enter firstly;

the first image recognizer is configured to detect, according to control of the set-type flexo printing device, a color, the rising edge position, and the falling edge position of a first wedge-shaped color patch from the printing material, and detect a color, the rising edge position, and the falling edge position of a second wedge-shaped color patch from the printing material, where the first wedge-shaped color patch is the wedge-shaped color patch printed by the first printing unit, and the second wedge-shaped color patch is the wedge-shaped color patch printed by the printing unit matched with the image recognizer.

In a second possible implementation manner, with reference to the fourth aspect, the set-type flexographic printing machine overprinting system further includes: a second image recognizer;

the second image recognizer is arranged at a paper outlet of the printing unit where the printing material enters last;

the second image recognizer is used for respectively detecting the color, the rising edge position and the falling edge position of each wedge-shaped color scale.

In a fifth aspect, the present invention further provides a computer-readable medium, where computer instructions are stored, and when executed by a processor, cause the processor to perform the method provided by the first aspect and any one of the possible implementation manners of the first aspect.

According to the technical scheme, each printing unit included in the unit type flexo printing machine uses different colors, each printing unit sequentially uses the color used by each printing unit to print the wedge-shaped color patches on the printing material, the wedge-shaped color patches comprise a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in the first direction is monotonously changed along the second direction, the printing unit for printing the wedge-shaped color patches can be determined according to the colors of the wedge-shaped color patches, if a printing plate roller of the printing unit generates position deviation in the first direction, the distance between the wedge-shaped color patches in the first direction can be changed, if the printing plate roller of the printing unit generates position deviation in the second direction, the distance between the rising edge position and the falling edge position of the corresponding wedge-shaped color patches can be changed, and the distance between the wedge-shaped color patches in the first direction can also be determined according to the rising edge position and the falling edge position of each wedge-shaped color patch Therefore, the longitudinal deviation and the transverse deviation of each wedge-shaped color code can be determined according to the rising edge position and the falling edge position of each wedge-shaped color code, and then the printing plate rollers of each printing unit can be subjected to position adjustment in the first direction and the second direction according to the longitudinal deviation and the transverse deviation of each wedge-shaped color code, so that the images printed by each printing unit can be aligned in the longitudinal direction and the transverse direction, and the quality of printed products is improved.

Drawings

FIG. 1 is a flow chart of a method for overprinting a cluster type flexo printer according to an embodiment of the present invention;

FIG. 2 is a schematic diagram of a wedge-shaped color patch provided by one embodiment of the present invention;

FIG. 3 is a flow chart of a wedge color patch longitudinal deviation and lateral deviation determination method according to an embodiment of the present invention;

FIG. 4 is a flow chart of a method for wedge color patch detection according to an embodiment of the present invention;

FIG. 5 is a flow chart of another method for wedge color patch detection provided by an embodiment of the present invention;

FIG. 6 is a schematic diagram of a modular flexo printing unit according to an embodiment of the present invention;

FIG. 7 is a schematic view of another cluster-type flexographic overprinting apparatus provided in accordance with one embodiment of the present invention;

FIG. 8 is a schematic view of yet another modular flexo overprinting apparatus provided in accordance with an embodiment of the present invention;

FIG. 9 is a schematic view of yet another modular flexo printing unit according to an embodiment of the present invention;

FIG. 10 is a schematic diagram of a gang-type flexo-printing unit including a memory and a processor according to an embodiment of the present invention;

FIG. 11 is a schematic diagram of a modular flexo printing system according to one embodiment of the present invention;

FIG. 12 is a schematic diagram of another modular flexo printing system according to one embodiment of the present invention;

FIG. 13 is a schematic diagram of yet another modular flexographic printing system provided in accordance with an embodiment of the present invention;

FIG. 14 is a flow chart of another method for overprinting a cluster flexor according to an embodiment of the present invention;

FIG. 15 is a schematic view of a gang flexo printing machine according to one embodiment of the present invention;

fig. 16 is a schematic diagram of a rising edge position and a falling edge position provided by an embodiment of the present invention.

List of reference numerals:

101: printing wedge-shaped color marks on printing material in sequence by using at least two printing units included in unit type flexible printing machine

102: detecting the color and the rising edge position and the falling edge position of each wedge color code respectively

103: determining the longitudinal deviation and the transverse deviation of each wedge-shaped color code according to the rising edge position and the falling edge position of each wedge-shaped color code

104: position adjustment of printing plate rollers in lateral and longitudinal directions based on the color of the wedge-shaped color scale, longitudinal deviation and lateral deviation

301: selecting one wedge color code from each wedge color code as reference color code

302: taking a first distance between a wedge color code and the rising edge position of the reference color code as the longitudinal deviation of the wedge color code

303: the difference between the distance between the falling edge position and the rising edge position of a wedge-shaped color code and a reference color code is used as the lateral deviation

401: determining at least one first image recognizer

402: detecting the color, rising edge position and falling edge position of a first wedge color patch using a first image identifier

403: detecting the color, rising edge position and falling edge position of the second wedge color patch using a first image identifier

501: determining a second image recognizer

502: respectively detecting the color, the rising edge position and the falling edge position of each wedge-shaped color code by using a second image recognizer

1401: printing wedge-shaped color marks on printing materials in turn by using each printing unit in unit type flexible printing machine

1402: detecting the color, rising edge position and falling edge position of the wedge color code by using each image recognizer

1403: determining the longitudinal deviation and the transverse deviation of each wedge-shaped color code according to the rising edge position and the falling edge position of each wedge-shaped color code

1404: according to the longitudinal deviation and the transverse deviation of each wedge-shaped color code, the printing plate roller in each printing unit is respectively adjusted

601: color patch printing module 602: color patch detection module 603: deviation calculation module

604: position adjustment module 6031: reference selection module 6032: longitudinal deviation calculation unit

6033: lateral deviation calculation unit 6021 first determination unit 6022 first detection unit

6023 second detection unit 6024 second determination unit 6025: third detection unit

605, a memory 606, a processor 100, a unit type flexographic printing machine overprinting system

60 unit type flexographic printing machine overprinting device 70 unit type flexographic printing machine 701 printing unit

80 first image recognizer 90 second image recognizer 1501 print unit

1502 printing unit 1503 printing unit 1504 printing unit

1505 image recognizer 1506 image recognizer 1507 image recognizer

1601 wedge color code 1602 wedge color code 1603 wedge color code

1604 wedge color scale Pos21 rising edge position Pos22 falling edge position

Pos23 rising edge position Pos24 falling edge position Pos31 rising edge position

Pos32 falling edge position Pos33 rising edge position Pos34 falling edge position

Pos41 rising edge position Pos42 falling edge position Pos43 rising edge position

Pos44 falling edge position

Detailed Description

As described above, in the current set-type flexographic printing method, each printing unit included in the set-type flexographic printing machine prints a single color square on a printing material, and a position deviation of a printing plate roller in each printing unit in the longitudinal direction (paper feeding direction) can be determined according to a distance between the single color squares on the printing material, and further, a position of the printing plate roller in each printing unit in the longitudinal direction can be adjusted according to the determined position deviation, so that automatic overprinting in the longitudinal direction is realized. However, only the positional deviation of the printing plate roller in the longitudinal direction in each printing unit can be specified from each monochrome square, and the positional deviation of the printing plate roller in the lateral direction (direction perpendicular to the paper feeding direction) in each printing unit cannot be specified, so that automatic overprinting in the lateral direction cannot be realized. In summary, the current set type flexo printing machine overprinting method can only realize longitudinal automatic overprinting, but cannot realize transverse automatic overprinting, so that printed products may have transverse deviation, resulting in poor quality of the printed products.

The invention provides a set type flexo printing machine overprinting method, a device and a system, wherein each printing unit of the set type flexo printing machine respectively prints wedge-shaped color patches with different colors on a printing material, the printing unit for printing the wedge-shaped color patches can be determined according to the color of one wedge-shaped color patch, each wedge-shaped color patch comprises a rising edge and a falling edge, and the width of a color patch image between the rising edge and the falling edge in the longitudinal direction is monotonously changed along the transverse direction. The intersection points of the rising edge and the falling edge of the wedge-shaped color marks and the longitudinal datum line are defined as the rising edge position and the falling edge position, when printing rollers of the two printing units generate deviation in the longitudinal direction, the distance between the rising edge positions of the two corresponding wedge-shaped color marks can be changed, and when the printing rollers of the printing units generate deviation in the transverse direction, the distance between the rising edge positions and the falling edge positions of the corresponding wedge-shaped color marks can be changed.

It should be noted that, for convenience of describing the relative positions of the wedge-shaped color patches, in the set type flexo printing method, device and system provided in the following embodiments, the first direction refers to a paper feeding direction of the set type flexo printing machine, that is, the first direction, the paper feeding direction and the longitudinal direction refer to the same direction, and the second direction refers to a direction perpendicular to the running direction of the set type flexo printing machine, that is, the second direction and the transverse direction refer to the same direction.

The following describes a set-type flexographic printing machine overprinting method, device and system provided by the embodiment of the invention in detail with reference to the accompanying drawings.

As shown in fig. 1, an embodiment of the present invention provides a set type flexo printing method, which may include the following steps:

step 101: the method comprises the steps that at least two printing units included by a unit type flexo printing machine are used for sequentially printing wedge-shaped color patches on a printing material, wherein each printing unit uses the color used by the printing unit to print one wedge-shaped color patch on the printing material, the colors used by different printing units are different, the wedge-shaped color patches comprise a rising edge and a falling edge, the width of a patch image between the rising edge and the falling edge in a first direction is monotonously changed along a second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

step 102: respectively detecting the color of each wedge-shaped color code and a rising edge position and a falling edge position, wherein the rising edge position is the intersection point of the rising edge and a datum line, the falling edge position is the intersection point of the falling edge and the datum line, and the datum line is parallel to the first direction;

step 103: respectively determining the longitudinal deviation and the transverse deviation of each wedge-shaped color code according to the rising edge position and the falling edge position of each wedge-shaped color code, wherein the longitudinal deviation is used for representing the position deviation of the corresponding wedge-shaped color code in the first direction, and the transverse deviation is used for representing the position deviation of the corresponding wedge-shaped color code in the second direction;

step 104: and for each wedge-shaped color patch, determining a printing unit for printing the wedge-shaped color patch according to the color of the wedge-shaped color patch, and adjusting the position of a printing plate roller of the printing unit for printing the wedge-shaped color patch in a first direction and a second direction according to the longitudinal deviation and the transverse deviation of the wedge-shaped color patch.

In the embodiment of the invention, each printing unit included in the unit type flexo printing machine uses different colors, each printing unit sequentially uses the color used to print the wedge-shaped color patches on the printing material, because the wedge-shaped color patches comprise a rising edge and a falling edge, and the width of the patch image between the rising edge and the falling edge in the first direction is monotonously changed in the second direction, the printing unit printing the wedge-shaped color patches can be determined according to the colors of the wedge-shaped color patches, if the printing roller of the printing unit generates position deviation in the first direction, the distance between the wedge-shaped color patches in the first direction can be changed, if the printing roller of the printing unit generates position deviation in the second direction, the distance between the rising edge position and the falling edge position of the corresponding wedge-shaped color patch can be changed, and the distance between the wedge-shaped color patches in the first direction can also be determined according to the rising edge position and the falling edge position of each wedge-shaped color patch, therefore, the longitudinal deviation and the transverse deviation of each wedge-shaped color code can be determined according to the rising edge position and the falling edge position of each wedge-shaped color code, and then the printing plate rollers of each printing unit can be subjected to position adjustment in the first direction and the second direction according to the longitudinal deviation and the transverse deviation of each wedge-shaped color code, so that the images printed by each printing unit can be aligned in the longitudinal direction and the transverse direction, and the quality of printed products is improved.

In the embodiment of the invention, the wedge-shaped color scale comprises a rising edge and a falling edge, and the width of the color scale image between the rising edge and the falling edge in the first direction changes monotonically in the second direction, because the rising edge position and the falling edge position are respectively the intersection points of the rising edge and the falling edge with the reference line, and the reference line is parallel to the first direction, when the wedge-shaped color scale has a transverse deviation, the distance between the rising edge position and the falling edge position of the wedge-shaped color scale changes, so that the transverse deviation of the wedge-shaped color scale can be detected based on the relative position between the rising edge and the falling edge in the wedge-shaped color scale, and further, the transverse automatic overprinting is realized.

The wedge-shaped color scale can be in any shape, and the width of the color scale image between the rising edge and the falling edge in the first direction is only required to be ensured to be monotonously changed along the second direction, and the rising edge and the falling edge can be straight lines or curves. As shown in fig. 2, the wedge-shaped color scale may be a right triangle, an isosceles triangle, a regular triangle, a right trapezoid, a regular trapezoid, and a shape including at least one curve, wherein a denotes a rising edge, b denotes a falling edge, X denotes a first direction, and Y denotes a second direction.

Alternatively, on the basis of the set-type flexo printing method shown in fig. 1, wedge-shaped color patches with straight rising edges and parallel to the second direction can be printed on the printing material, and then a reference color patch can be determined from each wedge-shaped color patch, and the longitudinal deviation and the transverse deviation of other wedge-shaped color patches can be determined by taking the reference color patch as a reference, as shown in fig. 3, specifically, the longitudinal deviation and the transverse deviation of the wedge-shaped color patches can be determined by the following method:

step 301: selecting a wedge-shaped color code from each wedge-shaped color code as a reference color code;

step 302: for each wedge-shaped color patch except the reference color patch, calculating a first distance between the rising edge position of the wedge-shaped color patch and the rising edge position of the reference color patch, and determining the difference value of the first distance and the standard distance as the longitudinal deviation of the wedge-shaped color patch;

step 303: for each wedge-shaped color patch other than the reference color patch, calculating a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, calculating a third distance between the falling edge position and the rising edge position of the reference color patch, and determining the difference between the second distance and the third distance as the lateral deviation of the wedge-shaped color patch.

In the embodiment of the invention, one of the wedge-shaped color patches is selected as the reference color patch, and according to the rising edge position and the falling edge position of the reference color patch and the rising edge position and the falling edge position of each wedge-shaped color patch, the longitudinal deviation and the horizontal deviation of each wedge-shaped color patch relative to the reference color patch can be respectively determined, and then the printing unit for printing the reference color patch can be used as the reference to respectively adjust the positions of the printing plate rollers in other printing units according to the determined longitudinal deviation and the determined horizontal deviation. The longitudinal deviation and the transverse deviation of other wedge-shaped color codes are determined based on the same wedge-shaped color code, on one hand, the accuracy of the determined longitudinal deviation and the transverse deviation can be ensured, on the other hand, the printing unit for printing the reference color code is used as a reference to carry out position adjustment on printing plate rollers in other printing units, and the accuracy of the position adjustment on the printing plate rollers is ensured.

In the embodiment of the invention, the rising edge of the wedge-shaped color patch is a straight line and is parallel to the second direction, and the rising edge is parallel to the second direction, so that the position of the rising edge of the wedge-shaped color patch cannot be changed along with the change of the transverse deviation, the distance between the wedge-shaped color patch and the reference color patch can be conveniently determined according to the position of the rising edge of the wedge-shaped color patch and the position of the rising edge of the reference color patch, and the longitudinal deviation of the wedge-shaped color patch can be determined according to the distance between the wedge-shaped color patch and the reference color patch and the preset standard distance. Through the wedge color code that rises along parallel with the second direction of printing on the printing material, guarantee that the position of rising edge does not change along with the change of lateral deviation to need not complicated operation alright with the longitudinal deviation who determines the wedge color code, shortened and confirmed the required time of wedge color code longitudinal deviation, thereby can make each printing unit registration more fast, save the printing material.

In the embodiment of the present invention, the standard distance between two adjacent wedge patches, that is, the distance between the wedge rollers printed by two printing units when there is no longitudinal deviation between the printing rollers in the two adjacent printing units, may be preset according to the diameter of the printing roller in each printing unit, the distance between the printing rollers in each printing unit, and the pattern that each printing unit is responsible for printing. The standard distance set for different adjacent wedge patches may be the same or different, such as 25mm, 50mm, or 75mm may be set for the standard distance between any two adjacent wedge patches.

In the embodiment of the invention, if a wedge-shaped color patch has no lateral deviation relative to the reference color patch, the second distance between the rising edge position and the falling edge position of the wedge-shaped color patch should be equal to the third distance between the rising edge position and the falling edge position of the reference color patch, so that the lateral deviation of the wedge-shaped color patch can be determined when the second distance is not equal to the third distance, and the direction of the lateral deviation can be determined according to the magnitude relation between the second distance and the third distance. And determining the difference between the second distance and the third distance as the transverse deviation, further determining the transverse position deviation of the printing plate roller in the corresponding printing unit according to the specific shape of the wedge-shaped color scale, and then adjusting the transverse position of the printing plate roller according to the transverse position deviation of the printing plate roller.

Alternatively, on the basis of the method for determining the longitudinal deviation and the lateral deviation of the wedge-shaped color patches shown in fig. 3, the printing unit into which the first or the second printed material enters may be determined as the reference printing unit according to the sequence of the printed materials entering the respective printing units, and further, the wedge-shaped color patches printed by the reference printing unit may be determined as the reference color patches.

In the embodiment of the present invention, according to the deployment sequence of each printing unit in the unit-type flexographic printing machine, the printing unit into which the printing material first enters is determined as a reference printing unit, and further, the wedge-shaped color patches printed by the reference printing unit are determined as reference color patches, and for each printing unit which enters the printing material after the reference printing unit, after the printing unit completes the printing of the wedge-shaped color patches, the colors of the wedge-shaped color patches and the reference color patches printed by the printing unit, as well as the rising edge position and the falling edge position, can be detected, and further, the position of the printing plate roller in the printing unit can be adjusted according to the detected colors, the rising edge position and the falling edge position.

In the embodiment of the invention, according to the deployment sequence of each printing unit in the unit type flexo printing machine, the printing unit where the printing material enters secondly is determined as the reference printing unit, and further, the wedge-shaped color scale printed by the reference printing unit is determined as the reference color scale. Can detect the color and the rising edge position and the falling edge position of the wedge color code and the reference color code that the printing unit printed by the first entering of printing material carries out position adjustment with the printing plate roller in the printing unit of the first entering of printing material according to the color and rising edge position and falling edge position that detect after the reference color code printing is accomplished. For each printing unit that enters the printing material after the reference printing unit, after the printing unit completes printing of the wedge color patch, the colors of the wedge color patch and the reference color patch printed by the printing unit, and the rising edge position and the falling edge position can be detected, and then the position of the printing plate roller in the printing unit can be adjusted according to the detected colors and the rising edge position and the falling edge position.

In the embodiment of the invention, because the deviation and the transverse deviation of the corresponding wedge-shaped color scale are determined by comparing with the reference color scale, when the wedge-shaped color scale printed by the printing unit into which the first or the second printing material enters is determined as the reference color scale, the position adjustment of the printing plate roller in the corresponding printing unit can be started after the printing of the first two wedge-shaped color scales is completed, the position adjustment of the printing plate roller in the printing unit which completes the wedge-shaped color scale printing is performed while the printing unit which does not complete the wedge-shaped color scale printing prints the wedge-shaped color scale, the time for performing the position adjustment of the printing plate roller in each printing unit is shortened, and thus each printing unit can be registered more quickly, the consumption of the printing materials in the process of adjusting the printing plate roller is reduced, and the printing materials are saved.

In the embodiment of the present invention, in addition to determining the printing unit into which the first or second printed material enters as the reference printing unit, any other printing unit may be determined as the reference printing unit, and the wedge patches printed by the reference printing unit may be determined as the reference patches, and accordingly, the detection of the color and the rising edge position and the falling edge position of each wedge patch is started after the completion of the printing of the reference patches, and although the time required for the position adjustment of the cliche roller is increased with respect to the determination of the first or second printed wedge patches as the reference patches, the quality of the printed product may also be ensured.

Alternatively, on the basis of the set-type flexo printing method shown in fig. 1, a plurality of image recognizers can be used to detect the color and the rising edge position and the falling edge position of each wedge-shaped color patch respectively, as shown in fig. 4, the method for detecting each wedge-shaped color patch by using a plurality of image recognizers includes the following steps:

step 401: determining at least one first image recognizer, wherein according to the sequence of printed materials entering each printing unit, a matched first image recognizer is arranged at the paper outlet of each printing unit except the first printing unit, and the first printing unit is the printing unit into which the printed materials enter firstly;

step 402: for each first image recognizer, detecting the color and the rising edge position and the falling edge position of a first wedge color code from the printing material by using the first image recognizer, wherein the first wedge color code is the wedge color code printed by the first printing unit;

step 403: for each first image recognizer, detecting the color and the rising edge position and the falling edge position of a second wedge color patch from the printing material by using the first image recognizer, wherein the second wedge color patch is a wedge color patch printed by a printing unit matched with the image recognizer.

In the embodiment of the invention, according to the sequence of the printed materials entering the printing units, except the first printing unit where the printed materials enter first, the paper outlets of other printing units are provided with a matched image recognizer, namely, each image recognizer has a matched printing unit, and different image recognizers are matched with different printing units. For each image recognizer, the image recognizer is used for detecting the color, the rising edge position and the falling edge position of the wedge-shaped color patch printed by the first printing unit, the image recognizer is also used for collecting the color, the rising edge position and the falling edge position of the wedge-shaped color patch printed by the image recognizer matched with the image recognizer, and then the wedge-shaped color patch printed by the first printing unit is used as a reference color patch according to the color, the rising edge position and the falling edge position of the two wedge-shaped color patches detected by the image recognizer, so that the position of the printing plate roller in the printing unit matched with the image recognizer can be adjusted.

In an embodiment of the present invention, a printing unit into which the printing material first enters is determined as a reference printing unit, and the wedge-shaped color code printed by the reference printing unit is used as the reference color code, a matched image recognizer is arranged for each printing unit except the reference printing unit, therefore, after each printing unit finishes the wedge color scale printing, the color of the wedge-shaped color patches and the reference color patches printed by the printing unit, as well as the rising edge position and the falling edge position, can be detected by an image recognizer matched with the printing unit to perform position adjustment on the printing plate roller in the printing unit, the position of the printing plate rollers in all the printing units is adjusted without waiting for all the printing units to finish the wedge-shaped color code printing, so that the efficiency of adjusting the position of the printing plate rollers in all the printing units can be improved.

In the embodiment of the invention, each image recognizer is used for detecting the color and the rising edge position and the falling edge position of the reference color patch and the wedge color patch printed by the printing unit matched with the reference color patch, firstly, the reference color patch and the wedge color patch printed by the printing unit matched with the image recognizer can be recognized according to the color, and secondly, the transverse deviation and the longitudinal deviation of the wedge color patch printed by the printing unit matched with the image recognizer can be determined according to the two detected groups of rising edge positions and falling edge positions. Because the rising edge position and the falling edge position of the reference color code and the rising edge position and the falling edge position of the wedge-shaped color code printed by the matched printing unit are detected by the same image recognizer, the detected two groups of rising edge positions and falling edge positions have smaller errors, and the accuracy of the determined transverse deviation and longitudinal deviation is ensured.

In the embodiment of the present invention, in addition to setting the matched image identifier for each printing unit except for the first printing unit, an image identifier matched with the first printing unit may also be set at the paper outlet of the first printing unit, and the image identifier matched with the first printing unit may be used to detect the color and the rising edge position and the falling edge position of the wedge-shaped color patch printed by the first printing unit, and at this time, the other image identifiers may no longer detect the color and the rising edge position and the falling edge position of the wedge-shaped color patch printed by the first printing unit.

In the embodiment of the present invention, the image recognizer is configured to detect the color, the rising edge position, and the falling edge position of the wedge-shaped color patch, so that any device capable of achieving the above detection target may be used as the image recognizer, for example, the image recognizer may be a three-color electric eye (three-color sensor), and the three-color electric eye is a monitoring camera capable of recognizing the color and the color change position.

Alternatively, on the basis of the set-type flexo printing method shown in fig. 1, an image recognizer may be used to detect the color and the rising edge position and the falling edge position of each wedge-shaped color patch, as shown in fig. 5, the method for detecting each wedge-shaped color patch by using an image recognizer includes the following steps:

step 501: determining a second image recognizer, wherein the second image recognizer is arranged at the paper outlet of a printing unit which is finally entered by the printing material;

step 502: and respectively detecting the color of each wedge-shaped color scale and the position of the falling edge with the sum of the rising edge by using a second image recognizer.

In the embodiment of the invention, each printing unit sequentially prints the wedge-shaped color patches on the printing material, each printing unit prints one wedge-shaped color patch on the printing material when the printing material enters one printing unit, and each printing unit prints the wedge-shaped color patches on the printing material after the printing material passes through the last printing unit, so that an image recognizer is arranged at a paper outlet of the printing unit where the printing material finally enters, the image recognizer can detect the color of the wedge-shaped color patches printed by each printing unit and the position of the falling edge of the rising edge of the wedge-shaped color patches, and the position of the printing roller in each printing unit can be adjusted according to the color of each wedge-shaped color patch and the position of the falling edge of the rising edge of the wedge-shaped color patches.

In the embodiment of the invention, the image recognizer is arranged at the paper outlet of the printing unit where the printing material finally enters, and the longitudinal deviation and the transverse deviation of each wedge-shaped color scale can be detected only by the image recognizer, so that the cost of automatic overprinting can be reduced due to the fact that the number of required image recognizers is reduced.

In the embodiment of the present invention, in addition to the image recognizer provided only at the paper output port of the one printing unit into which the printed material finally enters, the image recognizers may be provided at the paper output ports of other printing units, and each image recognizer load detects the color of at least two wedge color patches and the position of the falling edge of which the rising edge is the sum. For example, the unit type flexo printing machine includes 4 printing units, the 4 printing units are sequentially a printing unit 1, a printing unit 2, a printing unit 3 and a printing unit 4 according to the order of entering the printing material, an image recognizer 1 is arranged at the paper outlet of the printing unit 2, an image recognizer 2 is arranged at the paper outlet of the printing unit 4, the image recognizer 1 is used for detecting the color of the wedge-shaped color scale printed by the printing unit 1 and the printing unit 2 and the rising edge as the sum of the falling edge positions, and the image recognizer 2 is used for detecting the color of the wedge-shaped color scale printed by the printing unit 1, the printing unit 3 and the printing unit 4 and the rising edge as the sum of the falling edge positions.

It should be noted that, in the set-type flexographic printing machine overprinting method provided in each of the above embodiments, each of the printing plate rollers in each printing unit prints a wedge color scale every rotation, so the set-type flexographic printing machine overprinting method is only a treatment in a period of one rotation of the printing plate roller, and the set-type flexographic printing machine overprinting method provided in the embodiments of the present invention is cyclically executed in the process of printing a product by the set-type flexographic printing machine, so as to dynamically adjust the transverse position and the longitudinal position of each printing plate roller, and thus realize automatic overprinting in the transverse direction and the longitudinal direction.

It should be further noted that the adjustment of the position of the printing plate roller in the first direction can be achieved by adjusting the rotation speed of the printing plate roller, and the adjustment of the position of the printing plate roller in the second direction can be achieved by driving the printing plate roller to move in the second direction by the motor.

As shown in fig. 6, an embodiment of the present invention provides a set type flexographic printing device 60, including:

a patch printing module 601, configured to sequentially print wedge patches on a printing material by using at least two printing units included in a set-type flexo printing machine, where each printing unit prints a wedge patch on the printing material by using a color used by the printing unit, the colors used by different printing units are different, the wedge patch includes a rising edge and a falling edge, a width of a patch image between the rising edge and the falling edge in a first direction changes monotonically in a second direction, the first direction is a running direction of the printing material, and the second direction is perpendicular to the first direction;

a color patch detecting module 602, configured to detect a color of each wedge-shaped color patch printed by the color patch printing module 601, and a rising edge position and a falling edge position, respectively, where the rising edge position is an intersection of the rising edge and a reference line, the falling edge position is an intersection of the falling edge and the reference line, and the reference line is parallel to the first direction;

a deviation calculating module 603, configured to determine a longitudinal deviation and a lateral deviation of each wedge-shaped color patch according to the rising edge position and the falling edge position of each wedge-shaped color patch detected by the patch detecting module 602, respectively, where the longitudinal deviation is used to represent a position deviation of the corresponding wedge-shaped color patch in the first direction, and the lateral deviation is used to represent a position deviation of the corresponding wedge-shaped color patch in the second direction;

a position adjusting module 604, configured to determine, for each wedge-shaped color patch, a printing unit for printing the wedge-shaped color patch according to the color of the wedge-shaped color patch detected by the patch detecting module 602, and perform position adjustment on a printing plate roller of the printing unit for printing the wedge-shaped color patch in the first direction and the second direction according to the longitudinal deviation and the lateral deviation of the wedge-shaped color patch determined by the deviation calculating module 603.

In an embodiment of the present invention, the color patch printing module 601 may be configured to perform step 101 in the above-described method embodiment, the color patch detecting module 602 may be configured to perform step 102 in the above-described method embodiment, the deviation calculating module 603 may be configured to perform step 103 in the above-described method embodiment, and the position adjusting module 604 may be configured to perform step 104 in the above-described method embodiment.

Alternatively, on the basis of the set-type flexographic printing device 60 shown in fig. 6, as shown in fig. 7, the deviation calculation module 603 includes:

a reference selection unit 6031 configured to select one wedge color patch from the wedge color patches as a reference color patch, where the rising edge is a straight line and the rising edge is parallel to the second direction;

a longitudinal deviation calculation unit 6032 for calculating, for each wedge-shaped color patch other than the reference color patch selected by the reference selection unit 6031, a first distance between the rising edge position of the wedge-shaped color patch and the rising edge position of the reference color patch, and determining a difference between the first distance and the standard distance as a longitudinal deviation of the wedge-shaped color patch;

a lateral deviation calculating unit 6033 for calculating, for each of the wedge-shaped color patches other than the reference color patch selected by the reference selecting unit 6031, a second distance between the falling edge position and the rising edge position of the wedge-shaped color patch, and a third distance between the falling edge position and the rising edge position of the reference color patch, and determining a difference between the second distance and the third distance as the lateral deviation of the wedge-shaped color patch.

In the embodiment of the present invention, the reference selection unit 6031 may be configured to perform step 301, the longitudinal deviation calculation unit 6032 may be configured to perform step 302, and the lateral deviation calculation unit 6033 may be configured to perform step 303.

Alternatively, on the basis of the set-type flexographic printing apparatus 60 shown in fig. 7, the reference selection unit 6031 is configured to determine the printing unit into which the printed material enters first or second as the reference printing unit and determine the wedge patches printed by the reference printing unit as the reference patches according to the order in which the printed materials enter the respective printing units.

Alternatively, on the basis of the set type flexographic printing device 60 shown in fig. 6, as shown in fig. 8, the color patch detection module 602 includes:

a first determination unit 6021 for determining at least one first image recognizer, wherein, according to the order of the printed materials entering the respective printing units, the paper outlet of each printing unit except the first printing unit is provided with a matched first image recognizer, and the first printing unit is the printing unit into which the printed materials first enter;

a first detecting unit 6022 configured to identify, for each of the first image identifiers determined by the first determining unit 6021, a color, a rising edge position, and a falling edge position of a first wedge-shaped color patch printed by the first printing unit from the printed material by using the first image identifier;

a second detecting unit 6023 configured to identify, for each of the first image identifiers determined by the first determining unit 6021, a color, a rising edge position, and a falling edge position of a second wedge-shaped color patch printed by the printing unit matching the image identifier from the printed material by using the first image identifier.

In an embodiment of the present invention, the first determination unit 6021 may be configured to perform step 401 in the above-described method embodiment, the first detection unit 6022 may be configured to perform step 402 in the above-described method embodiment, and the second detection unit 6023 may be configured to perform step 403 in the above-described method embodiment.

Alternatively, on the basis of the set type flexographic printing device 60 shown in fig. 6, as shown in fig. 9, the color patch detection module 602 includes:

a second determination unit 6024 for a second image recognizer provided at the paper exit of a printing unit into which the printed material finally enters;

a third detecting unit 6025 for identifying the color, the rising edge position, and the falling edge position of each wedge-shaped color patch, respectively, by the second image identifier determined by the second determining unit 6024.

In an embodiment of the invention, the second determination unit 6024 may be configured to perform step 501 in the above-described method embodiment, and the third detection unit 6025 may be configured to perform step 502 in the above-described method embodiment.

As shown in fig. 10, an embodiment of the present invention provides another set type flexographic printing device 60, including: at least one memory 605 and at least one processor 606;

the at least one memory 605 to store a machine readable program;

the at least one processor 606 is configured to invoke the machine-readable program to execute the set-type flexo printing method provided in the foregoing embodiments.

As shown in fig. 11, the present invention provides a set type flexo printing system 100, comprising: a unit type flexible printing machine 70 and a unit type flexible printing machine overprinting device 60 provided by any one of the above embodiments;

the unit type flexo printing machine 70 comprises at least two printing units 701, wherein the colors used by different printing units 701 are different;

the unit type flexo printing machine 70 is used for printing wedge-shaped color patches on a printing material in sequence through the included printing units 701 according to the control of the unit type flexo printing machine overprinting device 60, wherein each printing unit 701 uses the color used by the printing unit to print one wedge-shaped color patch on the printing material, the wedge-shaped color patch comprises a rising edge and a falling edge, the width of a color patch image between the rising edge and the falling edge in a first direction is monotonously changed along a second direction, the first direction is the running direction of the printing material, and the second direction is perpendicular to the first direction;

the set type flexo printer 70 is also configured to adjust the position of the printing plate roller in each printing unit 701 in the first direction and the second direction according to the control of the set type flexo printer overprinting device 60.

In the embodiment of the invention, the unit type flexo printing machine comprises a plurality of printing units, each printing unit sequentially prints wedge-shaped color codes on a printing material under the control of the unit type flexo printing machine overprinting device, the unit type flexo printing machine overprinting device can determine the longitudinal deviation and the transverse deviation of each wedge-shaped color code by detecting the color, the rising edge position and the falling edge position of each wedge-shaped color code, and further can adjust the position of a printing plate roller in each printing unit according to the longitudinal deviation and the transverse deviation of each wedge-shaped color code, so that automatic overprinting can be realized in the longitudinal direction and the transverse direction, and the printed product has higher quality.

Alternatively, on the basis of the set-type flexographic printing system 100 shown in fig. 11, as shown in fig. 12, the set-type flexographic printing system 100 may further include: at least one first image recognizer 80;

according to the sequence of the printed materials entering the printing units 701, the paper outlet of each printing unit 701 except the first printing unit 701 is provided with a matched first image identifier 80, and the first printing unit 701 is the printing unit 701 into which the printed materials enter first;

the first image recognizer 80 is configured to detect a color, a rising edge position, and a falling edge position of a first wedge patch from the printing material and detect a color, a rising edge position, and a falling edge position of a second wedge patch from the printing material according to the control of the set-type flexographic printing device 60, wherein the first wedge patch is a wedge patch printed by the first printing unit 701, and the second wedge patch is a wedge patch printed by the printing unit 701 matching the image recognizer 80.

In the embodiment of the invention, except for the first printing unit where the printing material enters first, the paper outlets of other printing units are provided with matched first image identifiers, and for any one first image identifier, the first image identifier can detect the rising edge position and the falling edge position of the wedge-shaped color code printed by the first printing unit and the wedge-shaped color code printed by the printing unit matched with the first printing unit, so that the set type flexo printing device can adjust the position of the printing forme roller in the printing unit matched with the first image identifier according to the detected two sets of rising edge positions and falling edge positions. In this way, the first printing unit is used as the reference printing unit, and the printing forme rollers in other printing units are respectively subjected to position adjustment based on the reference printing unit, so that the efficiency of the position adjustment of the printing forme rollers can be improved, and the accuracy of the position adjustment of the printing forme rollers can be ensured.

Alternatively, on the basis of the set type flexographic printing system 100 shown in fig. 11, as shown in fig. 13, the set type flexographic printing system 100 may further include: a second image recognizer 90;

the second image recognizer 90 is disposed at a paper output port of one printing unit 701 into which the printed material finally enters;

and a second image recognizer 90 for detecting the color, the rising edge position, and the falling edge position of each wedge color patch, respectively.

In the embodiment of the invention, a second image recognizer is arranged at the paper outlet of a printing unit where the printing material finally enters, the second image recognizer can detect the color, the rising edge position and the falling edge position of each wedge-shaped color mark respectively, and the unit type flexo printing device can adjust the position of the printing plate roller in each printing unit respectively according to the color, the rising edge position and the falling edge position of each group detected by the second image recognizer. The color, the rising edge position and the falling edge position of each wedge color mark can be detected by only one second image recognizer, so that the unit type flexo printing system has low cost.

Referring to fig. 12, the present invention will be described in further detail with reference to a set-type flexographic printing machine overprinting system, and as shown in fig. 14, the set-type flexographic printing machine overprinting method includes the following steps:

step 1401: wedge-shaped color marks are printed on a printing material in turn by each printing unit in the unit type flexo printing machine.

In an embodiment of the invention, the unit type flexible printing machine comprises a plurality of printing units, each printing unit uses different colors to print on a printing material, and according to the arrangement sequence of the printing units in the unit type flexible printing machine, each printing unit uses the colors used by the printing unit to print a wedge-shaped color scale on the printing material when the printing material passes through. The wedge-shaped color code is right triangle, and a right-angle side of wedge-shaped color code is perpendicular with the direction of paper feed of printing unit as the rising edge, and another right-angle side of wedge-shaped color code is parallel with the direction of paper feed of printing unit, and the hypotenuse of wedge-shaped color code is as the falling edge, and the rising edge is located falling edge the place ahead on the direction of paper feed of printing unit.

For example, as shown in fig. 15, the unit type flexo printing machine 70 includes 4 printing units, which are a printing unit 1501, a printing unit 1502, a printing unit 1503, and a printing unit 1504 in this order according to the order of the printed materials, where the color used by the printing unit 1501 is black, the color used by the printing unit 1502 is red, the color used by the printing unit 1503 is yellow, and the color used by the printing unit 1504 is blue. When the printing material passes through the printing unit 1501, the printing unit 1501 prints a black wedge color patch on the printing material; when the printing material passes through the printing unit 1502, the printing unit 1502 prints a wedge color patch of red on the printing material; when the printing material passes through the printing unit 1503, the printing unit 1503 prints a yellow wedge color patch on the printing material; as the printed material passes through the printing unit 1504, the printing unit 1504 prints a wedge-shaped color patch of blue on the printed material.

Step 1402: the color, rising edge position and falling edge position of the wedge color scale are detected by each image recognizer.

In the embodiment of the invention, for each printing unit included in the unit type flexo printing machine, except the printing unit through which the printing material firstly passes, the paper outlet of each of the other printing units is provided with a matched image recognizer. For each image recognizer, the image recognizer can recognize the color of the wedge-shaped color scale, and further recognize the reference color scale printed by the printing unit through which the printed material first passes and the wedge-shaped color scale printed by the printing unit matched with the image recognizer, and then the image recognizer can detect the rising edge position and the falling edge position of the two wedge-shaped color scales recognized by the image recognizer.

For example, as shown in fig. 15, an image recognizer 1505 is provided at the paper output port of the print unit 1502, an image recognizer 1506 is provided at the paper output port of the print unit 1503, and an image recognizer 1507 is provided at the paper output port of the print unit 1504. The image recognizer 1505 can recognize the black wedge color patch printed by the printing unit 1501 and the red wedge color patch printed by the printing unit 1502 by detecting colors, the image recognizer 1506 can recognize the black wedge color patch printed by the printing unit 1501 and the yellow wedge color patch printed by the printing unit 1503 by detecting colors, and the image recognizer 1507 can recognize the black wedge color patch printed by the printing unit 1501 and the blue wedge color patch printed by the printing unit 1504 by detecting colors.

As shown in fig. 16, the wedge-shaped color scale by the image recognizer 1505 includes a black wedge-shaped color scale 1601 and a red wedge-shaped color scale 1602, the wedge-shaped color scale by the image recognizer 1506 includes a black wedge-shaped color scale 1601, a red wedge-shaped color scale 1602, and a yellow wedge-shaped color scale 1603, and the wedge-shaped color scale by the image recognizer 1507 includes a black wedge-shaped color scale 1601, a red wedge-shaped color scale 1602, a yellow wedge-shaped color scale 1603, and a blue wedge-shaped color scale 1604. In fig. 16, X denotes a paper feeding direction (first direction) of the printing unit, Y denotes a second direction perpendicular to the paper feeding direction, and a straight line indicated by M is a reference line for determining the rising edge position and the falling edge position.

Image recognizer 1505 may detect rising edge position Pos21 and falling edge position Pos22 of wedge color patch 1601, and may also detect rising edge position Pos23 and falling edge position Pos24 of wedge color patch 1602; image recognizer 1506 may detect rising edge position Pos31 and falling edge position Pos32 of wedge color patch 1601, and may also detect rising edge position Pos33 and falling edge position Pos34 of wedge color patch 1603; image recognizer 1507 may detect rising edge position Pos41 and falling edge position Pos42 of wedge color patch 1601, and may also detect rising edge position Pos43 and falling edge position Pos44 of wedge color patch 1604.

Step 1403: and respectively determining the longitudinal deviation and the transverse deviation of each wedge-shaped color code according to the rising edge position and the falling edge position of each wedge-shaped color code.

In the embodiment of the invention, for each image recognizer, according to two groups of rising edge positions and falling edge positions detected by the image recognizer, the longitudinal deviation and the transverse deviation of the wedge-shaped color scale printed by the printing unit matched with the image recognizer are calculated through the following formula groups;

wherein N identifies the image recognizer, Δ Dmark represents a longitudinal deviation of a wedge color patch printed by a printing unit matching the image recognizer, Δ Wmark represents a lateral deviation of a wedge color patch printed by a printing unit matching the image recognizer, PosN1 represents a rising edge position of a reference color patch detected by the image recognizer, PosN2 represents a falling edge position of a reference color patch detected by the image recognizer, PosN3 represents a rising edge position of a wedge color patch printed by a printing unit matching the image recognizer detected by the image recognizer, PosN4 represents a falling edge position of a wedge color patch printed by a printing unit matching the image recognizer detected by the image recognizer, Dbase represents a standard distance between a rising edge position of a wedge color patch printed by a printing unit matching the image recognizer and a rising edge position of a reference color patch.

For example, by substituting Pos21, Pos22, Pos23, and Pos24 into the above formula set with N equal to 2 and Dbase equal to 25mm, the longitudinal deviation and lateral deviation of wedge-shaped color patch 1602 from wedge-shaped color patch 1601 (reference color patch) can be calculated. By substituting Pos31, Pos32, Pos33, and Pos34 into the above formula set with N equal to 3 and Dbase equal to 50mm, the longitudinal deviation and lateral deviation of wedge-shaped color patch 1603 from wedge-shaped color patch 1601 (reference color patch) can be calculated. By substituting Pos41, Pos42, Pos43, and Pos44 into the above formula set with N equal to 4 and Dbase equal to 75mm, the longitudinal deviation and lateral deviation of wedge-shaped color patch 1604 from wedge-shaped color patch 1601 (reference color patch) can be calculated.

Step 1404: and respectively adjusting the printing plate rollers in the printing units according to the longitudinal deviation and the transverse deviation of each wedge-shaped color code.

In the embodiment of the present invention, for each wedge patch except for the reference patch, the position of the printing plate roll in the printing unit that prints the wedge patch is adjusted in the longitudinal and lateral directions in accordance with the longitudinal deviation and the lateral deviation of the wedge patch. The adjusting of the position of the printing plate roller in the longitudinal direction comprises accelerating or slowing of the rotating speed of the printing plate roller, and the adjusting of the position of the printing plate roller in the transverse direction comprises moving the printing plate roller forward or backward along the axis of the printing plate roller.

For example, for any one of wedge patches 1602, 1603, and 1604, if the longitudinal deviation of the wedge patch is less than zero, the rotation speed of the printing plate roller in the printing unit printing the wedge patch is slowed down according to the absolute value of the longitudinal deviation; if the longitudinal deviation of the wedge-shaped color scale is equal to zero, the rotating speed of a printing plate roller in a printing unit for printing the wedge-shaped color scale does not need to be adjusted; if the longitudinal deviation of the wedge-shaped color scale is larger than zero, the rotating speed of a printing plate roller in a printing unit for printing the wedge-shaped color scale is accelerated according to the absolute value of the longitudinal deviation; if the transverse deviation of the wedge-shaped color scale is smaller than zero, moving a printing plate roller in a printing unit for printing the wedge-shaped color scale along the opposite direction of the Y direction according to the absolute value of the transverse deviation; if the transverse deviation of the wedge-shaped color scale is equal to zero, the printing plate roller in the printing unit for printing the wedge-shaped color scale does not need to be moved in the Y direction; and if the transverse deviation of the wedge-shaped color scale is larger than zero, moving a printing plate roller in a printing unit for printing the wedge-shaped color scale along the Y direction according to the absolute value of the transverse deviation.

It should be noted that, before step 1401, the position deviation of the printing plate roller in each printing unit needs to be manually adjusted to ensure that the color wedge patch printed by each printing unit can be normally detected, for example, the error of each printing plate roller can be manually adjusted to be less than 4 mm.

The present invention also provides a computer readable medium storing instructions for causing a computer to perform a set-up flexo printing method as herein described. Specifically, a system or an apparatus equipped with a storage medium on which software program codes that realize the functions of any of the above-described embodiments are stored may be provided, and a computer (or a CPU or MPU) of the system or the apparatus is caused to read out and execute the program codes stored in the storage medium.

In this case, the program code itself read from the storage medium can realize the functions of any of the above-described embodiments, and thus the program code and the storage medium storing the program code constitute a part of the present invention.

Examples of the storage medium for supplying the program code include a floppy disk, a hard disk, a magneto-optical disk, an optical disk (e.g., CD-ROM, CD-R, CD-RW, DVD-ROM, DVD-RAM, DVD-RW, DVD + RW), a magnetic tape, a nonvolatile memory card, and a ROM. Alternatively, the program code may be downloaded from a server computer via a communications network.

Further, it should be clear that the functions of any one of the above-described embodiments may be implemented not only by executing the program code read out by the computer, but also by causing an operating system or the like operating on the computer to perform a part or all of the actual operations based on instructions of the program code.

Further, it is to be understood that the program code read out from the storage medium is written to a memory provided in an expansion board inserted into the computer or to a memory provided in an expansion unit connected to the computer, and then causes a CPU or the like mounted on the expansion board or the expansion unit to perform part or all of the actual operations based on instructions of the program code, thereby realizing the functions of any of the above-described embodiments.

It should be noted that not all steps and modules in the above flows and system structure diagrams are necessary, and some steps or modules may be omitted according to actual needs. The execution order of the steps is not fixed and can be adjusted as required. The system structure described in the above embodiments may be a physical structure or a logical structure, that is, some modules may be implemented by the same physical entity, or some modules may be implemented by a plurality of physical entities, or some components in a plurality of independent devices may be implemented together.

In the above embodiments, the hardware unit may be implemented mechanically or electrically. For example, a hardware element may comprise permanently dedicated circuitry or logic (such as a dedicated processor, FPGA or ASIC) to perform the corresponding operations. The hardware elements may also comprise programmable logic or circuitry, such as a general purpose processor or other programmable processor, that may be temporarily configured by software to perform the corresponding operations. The specific implementation (mechanical, or dedicated permanent, or temporarily set) may be determined based on cost and time considerations.

While the invention has been shown and described in detail in the drawings and in the preferred embodiments, it is not intended to limit the invention to the embodiments disclosed, and it will be apparent to those skilled in the art that various combinations of the code auditing means in the various embodiments described above may be used to obtain further embodiments of the invention, which are also within the scope of the invention.