Intelligent automatic cigarette case packaging device
阅读说明：本技术 智能烟盒自动包装装置 (Intelligent automatic cigarette case packaging device ) 是由 潘春燕 于 2019-10-28 设计创作，主要内容包括：本发明公开了一种智能烟盒自动包装装置,涉及包装机械,旨在解决现有技术功能有限影响生产效率的问题,其技术方案要点是：一种智能烟盒自动包装装置,包括工作台、双臂机器人以及折纸机构,双臂机器人包括左臂以及右臂,左臂和右臂均分别设置有取料吸盘和夹爪；自动包装装置还包括烟支槽机构、烟盒纸放置框、压盖板、整形料槽机构、点胶筒、点胶刮板以及压痕块；自动包装装置还包括推料机构、塞烟支机构、预折定型块以及定型假胆。本发明的一种智能烟盒自动包装装置,同时适应有内胆的烟支包装和无内胆的烟支包装,具备更强的适应性,同步包装盒的折纸成型和烟支的放入,功能更加完善,有效提高生产效率。(The invention discloses an intelligent automatic cigarette case packaging device, relates to packaging machinery, and aims to solve the problem that the prior art has limited functions and influences the production efficiency, and the key points of the technical scheme are as follows: an intelligent automatic cigarette case packaging device comprises a workbench, a double-arm robot and a paper folding mechanism, wherein the double-arm robot comprises a left arm and a right arm, and the left arm and the right arm are respectively provided with a material taking sucker and a clamping jaw; the automatic packaging device also comprises a cigarette groove mechanism, a cigarette box paper placing frame, a pressing cover plate, a shaping material groove mechanism, a dispensing cylinder, a dispensing scraping plate and an indentation block; the automatic packaging device also comprises a pushing mechanism, a cigarette plugging mechanism, a pre-folding shaping block and a shaping false liner. The intelligent automatic cigarette case packaging device is suitable for cigarette packaging with the inner container and cigarette packaging without the inner container, has stronger adaptability, synchronizes paper folding forming of the packaging box and cigarette putting, has more perfect functions, and effectively improves production efficiency.)
1. The utility model provides an automatic packing plant of intelligence cigarette case, includes workstation (1), is located double-armed robot (2) of workstation one side to and install in paper folding mechanism (3) at workstation (1) center, its characterized in that: the double-arm robot (2) comprises a left arm (2-1) and a right arm (2-2), wherein the left arm (2-1) and the right arm (2-2) are respectively provided with a material taking sucker (2-3) and a clamping jaw (2-4);
the automatic packaging device further comprises a cigarette groove mechanism (4), a cigarette box paper placing frame (5), a press cover plate (6), a shaping groove mechanism (7), a dispensing cylinder (8), a dispensing scraper plate (9) and an indentation block (10), wherein the cigarette groove mechanism (4), the cigarette box paper placing frame (5) and the shaping groove mechanism (7) are respectively installed at preset positions of the workbench (1), and the press cover plate (6), the dispensing cylinder (8), the dispensing scraper plate (9) and the indentation block (10) are respectively placed at the preset positions of the workbench (1) and are used for the double-arm robot (2) to take at any time;
the automatic packaging device also comprises a material pushing mechanism (11), a cigarette plugging mechanism (12), a pre-folding shaping block (13) and a shaping false liner (14), the cigarette plugging mechanism (12) comprises a cigarette groove (12-1), a temporary cigarette storage box (12-2) which is taken by the double-arm robot (2) and is placed in the cigarette groove (12-1), and a cigarette pushing rod (12-3) connected with the cigarette groove (12-1) in a sliding way, wherein the cigarette groove (12-1) is at least provided with two openings, one opening of the paper folding mechanism faces the paper folding mechanism (3), the other opening is used for the cigarette pushing rod (12-3) to enter and exit, the pushing mechanism (11) is used for controlling the cigarette pushing rod (12-3) to slide, and the pre-folding shaping block (13) and the shaping false liner (14) are placed at a preset position of the workbench (1) and are taken by the double-arm robot (2) at any time.
2. The intelligent cigarette case automatic packing device of claim 1, wherein: the cigarette groove mechanism is characterized in that the workbench (1) is connected with a bearing plate (1-1) in a sliding mode, a bearing pushing cylinder (1-2) used for controlling the bearing plate (1-1) to move is fixedly installed on the workbench, and the cigarette groove mechanism (4) and the cigarette box paper placing frame (5) are fixedly installed on the bearing plate (1-1).
3. The intelligent cigarette case automatic packing device of claim 1, wherein: shaping silo mechanism (7) are including fixed mounting in installation grillage (7-1) of workstation (1), fixed mounting in shaping sheet frame (7-2) of workstation (1) to and along shaping sheet frame (7-2) length direction gliding removal pressure seat (7-3), installation grillage (7-1) is provided with and is used for controlling to remove gliding shaping lead screw structure (7-4) of pressure seat (7-3), it is provided with side guide plate (7-5) and top board (7-6) to remove pressure seat (7-3).
4. The intelligent cigarette case automatic packing device of claim 3, wherein: the movable pressing seat (7-3) is provided with a pressing plate control cylinder (7-7) for controlling the upper pressing plate (7-6) to move longitudinally.
5. The intelligent cigarette case automatic packing device of claim 3, wherein: and a width adjusting plate (7-8) is arranged on one side of the inner cavity of the shaping plate frame (7-2).
6. The intelligent cigarette case automatic packing device of claim 1, wherein: a rubber barrel frame (8-1) clamped by the clamping jaws (2-4) is fixed on a barrel body hoop of the rubber dispensing barrel (8), and a rubber dispensing needle head (8-2) is arranged at the bottom end of the rubber dispensing barrel (8).
7. The intelligent cigarette case automatic packing device of claim 1, wherein: the tobacco pushing device is characterized in that a tobacco pushing plate (12-4) is arranged at one end of the tobacco pushing rod (12-3), the tobacco pushing plate (12-4) is in clearance fit with an opening of the tobacco groove (12-1), an end (12-5) used for being connected with a pushing mechanism (11) is arranged at the other end of the tobacco pushing rod (12-3), the pushing mechanism (11) comprises a material pushing frame (11-1) connected with the workbench (1) in a sliding mode, a pushing cylinder (11-2) arranged on the material pushing frame (11-1), and a pushing clamping jaw (11-3) arranged on the pushing cylinder (11-2) and used for clamping the end (12-5) in a clearance mode, and a material pushing screw rod structure (11-4) used for controlling the material pushing frame (11-1) to slide is installed on the workbench (1).
8. The intelligent cigarette case automatic packing device of claim 7, wherein: the cigarette stopper is characterized in that a stopper cigarette bottom plate (12-6) is fixedly mounted on the workbench (1), a Y-axis sliding table (12-7) is connected to the stopper cigarette bottom plate (12-6) in a sliding mode, an X-axis electromagnetic sliding rail (12-8) is arranged on the Y-axis sliding table (12-7), an electromagnetic sliding block (12-9) is arranged on the X-axis electromagnetic sliding rail (12-8), a cigarette groove (12-1) is fixedly mounted on the electromagnetic sliding block (12-9), and a Y-axis pushing cylinder (12-10) used for pushing the Y-axis sliding table (12-7) to slide is arranged on the stopper cigarette bottom plate (12-6).
9. The intelligent cigarette case automatic packing device of claim 1, wherein: the opening of the cigarette groove (12-1) facing the paper folding mechanism (3) is rectangular, and spring plates (12-11) are obliquely arranged inwards on four sides of the cigarette groove.
10. The intelligent cigarette case automatic packing device of claim 1, wherein: each edge of the pre-folding shaping block (13) is provided with an inclined surface (13-1), and the inclined surfaces (13-1) and the bottom surface of the pre-folding shaping block (13) are matched to form an inclined angle (13-2).
Technical Field
The invention relates to a packaging machine, in particular to an intelligent automatic cigarette case packaging device.
Background
With the rapid development of robot technology, demands for robots in various fields are increasing day by day, and there is a demand for robots capable of working like a human in fields such as industry, services, packaging, and the like. Most of the existing automatic packaging lines are completed through a special machine assembly line, so that not only are conveying belts, various complex mechanisms and other equipment required, but also the occupied area is large; the double-arm robot packaging can be carried out on the workbench, so that the occupied area is greatly reduced, too many complex devices are not needed, and the multifunctional manipulator and the die can be used correspondingly.
The Chinese patent with publication number CN109866466A discloses a box folding device, a box folding manipulator and a box folding method for a paper box, and the technical points are as follows: the device comprises a module component, a mould outer frame with a horizontal clapboard in the middle, a mould base and a cam motion mechanism assembly body; the outer die frame is arranged at the upper end of the die base, the module assembly is placed on a partition plate of the outer die frame, and the cam motion mechanism assembly body is arranged on the die base; the module component comprises a first supporting block corresponding to a lower cover plate of the unfolding paper box, a second supporting block corresponding to two lower cover side plates of the unfolding paper box, a third supporting block corresponding to a connecting plate of the unfolding paper box, a fourth supporting block corresponding to two connecting lug plates of the unfolding paper box, a fifth supporting block corresponding to a lower cover end plate of the unfolding paper box and a sixth supporting block corresponding to two lower cover lug plates of the unfolding paper box.
The technical scheme provided by the comparison document can only complete the folding of the cigarette case, and cigarettes need to be packaged into the folded cigarette case by adopting other processes or equipment, so that the problem that the production efficiency is influenced due to limited functions exists; therefore, a new solution is needed to solve this problem.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the intelligent automatic cigarette case packaging device which is simultaneously suitable for cigarette packaging with a liner and cigarette packaging without the liner, has stronger adaptability, synchronizes the paper folding forming of the packaging box and the cigarette putting, has more perfect functions and effectively improves the production efficiency.
The technical purpose of the invention is realized by the following technical scheme: an intelligent automatic cigarette case packaging device comprises a workbench, a double-arm robot and a paper folding mechanism, wherein the double-arm robot is positioned on one side of the workbench, the paper folding mechanism is arranged in the center of the workbench, the double-arm robot comprises a left arm and a right arm, and the left arm and the right arm are respectively provided with a material taking sucker and a clamping jaw; the automatic packaging device also comprises a cigarette groove mechanism, a cigarette box paper placing frame, a pressing cover plate, a shaping groove mechanism, a dispensing cylinder, a dispensing scraper and an indentation block, wherein the cigarette groove mechanism, the cigarette box paper placing frame and the shaping groove mechanism are respectively arranged at preset positions of the workbench, and the pressing cover plate, the dispensing cylinder, the dispensing scraper and the indentation block are respectively arranged at the preset positions of the workbench and are taken by a double-arm robot at any time; automatic packing plant still includes pushing equipment, stopper a cigarette mechanism, book shaping piece in advance and design false courage, stopper a cigarette mechanism include the cigarette groove, take and place the cigarette box of keeping in of cigarette inslot by double-armed robot to and slide and connect in the cigarette pole that pushes away of cigarette groove, the cigarette groove has two openings at least, and its one opening is towards paper folding mechanism, and another opening supplies to push away the cigarette pole business turn over, pushing equipment is used for controlling to push away the cigarette pole and slides, book shaping piece in advance and design false courage are placed in the preset position of workstation, and supply double-armed robot to take at any time.
By adopting the technical scheme, the automatic packing device has two different packing forms, one packing form is cigarette packing with an inner container, namely 18-21 cigarettes are arranged in the inner container, the invention only needs to pack the cigarettes together with the inner container in the cigarette case, and the other packing form is cigarette packing without the inner container, namely 18-21 cigarettes are directly packed in the cigarette case.
The cigarette packaging mode with the inner container comprises the following specific working processes: (1) the worker places the cigarettes wrapped in the inner container in the cigarette groove mechanism, and the worker stacks the cut cigarette box paper in the cigarette box paper placement frame to complete material preparation; (2) the automatic packaging device is formally started, and the left arm and the right arm of the double-arm robot simultaneously utilize the material taking sucker to absorb the cigarette box paper and transfer the cigarette box paper to the paper folding mechanism; (3) clamping a dispensing cylinder by a left arm of a double-arm robot by using a clamping jaw, coating glue on cigarette box paper, clamping a dispensing scraping plate by a right arm of the double-arm robot by using the clamping jaw, and uniformly coating the glue; (4) after the left arm of the double-arm robot is placed back to the dispensing cylinder, the grabbing cover plate is ready, after the right arm of the double-arm robot is placed back to the dispensing scraper plate, the grabbing cover plate grabs cigarettes wrapped in the liner, the cigarettes are transferred to cigarette box paper, and then the grabbing cover plate grabs the indentation blocks; (5) the double-arm robot folds the packing paper by utilizing the indentation block and the cover pressing plate to match with the paper folding mechanism, so that the cigarettes with inner containers are packed in the cigarette box paper in the folding process; (6) and finally, the indentation block and the gland plate are put back by the double-arm robot, cigarettes packaged by the left arm of the double-arm robot are clamped and transferred to the shaping trough mechanism, and the shaping trough mechanism performs extrusion shaping.
The cigarette packaging mode without the inner container comprises the following specific working processes: (1) a worker places 18-21 cigarettes in a temporary cigarette storage box, and places the temporary cigarette storage box in a cigarette groove mechanism, wherein a plurality of temporary cigarette storage boxes are prepared, and the worker stacks cut cigarette box paper in a cigarette box paper placement frame to complete material preparation; (2) the automatic packaging device is formally started, and the left arm and the right arm of the double-arm robot simultaneously utilize the material taking sucker to absorb the cigarette box paper and transfer the cigarette box paper to the paper folding mechanism; (3) a left arm of the double-arm robot grabs the pre-folding shaping block and places the pre-folding shaping block on the cigarette box paper, and a right arm of the double-arm robot grabs the indentation block and folds an obvious crease under the guidance of the pre-folding shaping block by matching with a paper folding mechanism; (4) the right arm of the double-arm robot lays the cigarette box paper on the paper folding mechanism again, the right arm of the double-arm robot puts back the indentation block and clamps the dispensing scraper, and the left arm clamps the dispensing cylinder after grabbing and putting back the pre-folding shaping block to finish the uniform coating of the glue; (5) the left arm of the double-arm robot is put back to the dispensing cylinder to clamp the shaped false container, the shaped false container is placed on the cigarette box paper, the right arm of the double-arm robot is put back to the dispensing scraper to clamp the indentation block, the double-arm robot utilizes the indentation block to match with the paper folding mechanism, and takes the shaped false container as a reference to fold the rectangular packaging box with one end of the rectangular packaging box in an open structure; (6) the left arm of the double-arm robot draws out the shaped false container from the packaging box and puts the shaped false container back, the right arm of the double-arm robot puts back the indentation block and clamps the cigarette temporary storage box, the shaped false container is placed in a cigarette groove of the cigarette plugging mechanism, and the pushing mechanism pushes the cigarette pushing rod to move forwards, so that the cigarette is pushed into the packaging box by the cigarette pushing rod; (7) the right arm of the double-arm robot clamps the temporary cigarette storage box again and puts the temporary cigarette storage box back to the cigarette groove mechanism, then clamps the indentation block again, and completes the sealing of the cigarette case by matching with the paper folding mechanism, thereby completing the packaging of cigarettes without inner containers; (8) finally, the double-arm robot puts back the indentation block, the left arm of the double-arm robot clamps and transfers the packaged cigarettes to the shaping trough mechanism, and the shaping trough mechanism performs extrusion shaping; the description of the packaging mode is that compared with the inner container packaging mode, the mode adds the step (3) of pre-folding the cigarette box paper, so that after the step (5) of folding the cigarette box paper into the rectangular packaging box with an opening at one end, the rectangular packaging box has a more regular rectangular structure, and further the rectangular packaging box is prevented from collapsing after the step (6) of drawing out the shaping false containers, and the smooth pushing of a plurality of cigarettes is ensured.
In conclusion, the cigarette packaging device is suitable for cigarette packaging with the inner container and cigarette packaging without the inner container, and has stronger adaptability; the paper folding forming and the cigarette putting of the synchronous packaging box have more perfect functions, so that the process of putting the cigarette is not required to be carried out independently, and the production efficiency is effectively improved.
The invention is further configured to: the workbench is connected with a bearing plate in a sliding mode, a bearing pushing cylinder used for controlling the bearing plate to move is fixedly installed on the workbench, and a cigarette groove mechanism and a cigarette box paper placing frame are fixedly installed on the bearing plate.
By adopting the technical scheme, when the double-arm robot needs to absorb the cigarette box paper and take the cigarettes, the bearing pushing cylinder pulls the bearing plate to be close to the paper folding mechanism and the double-arm robot, so that the cigarette box paper and the cigarettes are ensured to be in the absorption or grabbing range of the double-arm robot; after the absorption or the grabbing is finished, the bearing pushing cylinder pushes the bearing plate to be far away from the paper folding mechanism, so that the interference of the cigarette groove mechanism and the cigarette box paper placing frame on the double-arm robot is avoided; to sum up, place the frame with a cigarette groove mechanism and cigarette case paper and install in the loading board that possesses the mobility, guarantee that cigarette case paper and cigarette are in the absorption of both arms robot or snatch under the prerequisite of within range, effectively prevent that the work of both arms robot from receiving the interference.
The invention is further configured to: shaping silo mechanism includes fixed mounting in the installation grillage of workstation, fixed mounting in the shaping sheet frame of workstation to and press the seat along the gliding removal of shaping sheet frame length direction, the installation grillage is provided with and is used for controlling to remove the gliding shaping lead screw structure of pressure seat, it is provided with side guide plate and top board to remove the pressure seat.
By adopting the technical scheme, after the packaged cigarettes are placed into the shaping plate frame of the shaping trough mechanism, the inner walls on the two sides of the shaping plate frame clamp the two side surfaces of the cigarettes, the shaping screw rod structure pulls the movable pressing seat to slide until the side pressing plates are matched with the inner walls of the shaping plate frame to clamp the front and back surfaces of the cigarettes, and the upper pressing plate is matched with the bottom surface of the inner wall of the shaping plate frame to clamp the upper surface and the lower surface of the cigarettes; in conclusion, six faces of the shaping trough mechanism clamp the cigarettes at the same time, so that the cigarette box is shaped.
The invention is further configured to: the movable pressing seat is provided with a pressing plate control cylinder for controlling the upper pressing plate to move longitudinally.
By adopting the technical scheme, when the upper end surface of the cigarette needs to be pressed by the upper pressing plate, the pressing plate controls the air cylinder to push the upper pressing plate to move downwards until force is applied to the upper end surface of the cigarette; in conclusion, the upper pressing plate is endowed with the capability of longitudinal displacement, so that the cigarette box is suitable for cigarettes with more heights, and the bottom surface of the cigarette box does not need to be ensured to be attached to the bottom surface of the inner wall of the shaping plate frame when the cigarettes are placed.
The invention is further configured to: and a width adjusting plate is arranged on one side of the inner cavity of the shaping plate frame.
Through adopting above-mentioned technical scheme, add the width regulating plate and be used for adjusting the width of plastic sheet frame to the plastic of the cigarette of adaptation different width.
The invention is further configured to: the barrel body staple bolt of a dispensing barrel is fixed with a rubber barrel frame for clamping by a clamping jaw, and the bottom end of the dispensing barrel is provided with a dispensing needle head.
By adopting the technical scheme, the dispensing cylinder is provided with the rubber cylinder frame, so that a force application point for clamping the clamping jaws is provided, and convenience is provided for clamping the dispensing cylinder; the glue dispensing cylinder is provided with the glue dispensing needle head to force glue to slowly flow out, so that the flowing uniformity of the glue is improved, and the glue dispensing uniformity of the glue on cigarette box paper is improved.
The invention is further configured to: the cigarette pushing device is characterized in that a cigarette pushing plate is arranged at one end of the cigarette pushing rod, the cigarette pushing plate is in clearance fit with an opening of a cigarette groove, an end used for being connected with a pushing mechanism is arranged at the other end of the cigarette pushing rod, the pushing mechanism comprises a pushing frame connected to a workbench in a sliding mode, a pushing cylinder arranged on the pushing frame and a pushing clamping jaw arranged on the pushing cylinder and used for clamping the end in a clearance mode, and a pushing lead screw structure used for controlling the pushing frame to slide is mounted on the workbench.
By adopting the technical scheme, the cigarette pushing rod is provided with the cigarette pushing plate to realize simultaneous contact with a plurality of cigarettes, so that the plurality of cigarettes can be synchronously pushed out, the end head of the cigarette pushing rod is matched with the pushing clamping jaw of the pushing mechanism, and a force application point is provided to ensure that the pushing mechanism applies force to the cigarette pushing rod; the pushing mechanism is specifically pushed in the following process, the pushing clamping jaw is pushed to move downwards by the pushing cylinder until the pushing clamping jaw is clamped on the end, the pushing lead screw structure drives the pushing frame to slide towards the paper folding mechanism, so that the cigarette pushing rod is pushed to slide towards the paper folding mechanism through the pushing clamping jaw and the end, and then a plurality of cigarettes are pushed to be synchronously inserted into the cigarette case.
The invention is further configured to: the utility model discloses a cigarette processing device, including workstation, stopper cigarette bottom plate, Y axle slip table, X axle electromagnetism slide rail, smoke groove fixed mounting are in the electromagnetism slide rail, stopper cigarette bottom plate is provided with and is used for promoting the gliding Y axle of Y axle slip table to push away the cylinder.
By adopting the technical scheme, when a plurality of cigarettes need to be synchronously plugged into the cigarette case by the cigarette plugging mechanism, the Y-axis pushing cylinder pushes the Y-axis sliding table to slide until the opening of the cigarette groove is aligned to the opening of the cigarette case, the electromagnetic slide block drives the cigarette groove to slide along the X-axis electromagnetic slide rail until the opening of the cigarette groove is connected with the opening of the cigarette case, and therefore the cigarettes can be smoothly pushed into the cigarette case; after the cigarette is plugged, the cigarette groove slides along the X-axis electromagnetic slide rail to reset, and the Y-axis propulsion cylinder pulls the Y-axis sliding table to reset and slide, so that the cigarette plugging mechanism is far away from the paper folding mechanism, and the cigarette plugging mechanism is prevented from interfering the folding of the cigarette case; in conclusion, through two direction control cigarette groove displacements of XY, under the prerequisite of guaranteeing that the opening in cigarette groove communicates in the cigarette case, effectively prevent to interfere the folding of cigarette case because of a cigarette mechanism is blocked.
The invention is further configured to: the opening of the cigarette groove facing the paper folding mechanism is rectangular, and elastic sheets are obliquely arranged on four sides of the cigarette groove inwards.
Through adopting above-mentioned technical scheme, when the opening of cigarette groove communicates in the opening of cigarette case, the shell fragment inserts within the cigarette case, realizes on the one hand that to the stretching of cigarette case ensure that many pieces of cigarette props up and is guaranteed to push the cigarette case smoothly, and on the other hand avoids sealing the hem of cigarette case to be promoted by a cigarette and turns into the cigarette case in to avoid sealing the hem and the cigarette of cigarette case to take place the contact, and here needs to explain, and one of them hem of the hem that seals of cigarette case is smeared with glue, therefore this hem should not take place the contact with a cigarette.
The invention is further configured to: each border of book design piece in advance all is provided with the inclined plane, the inclined plane forms the oblique angle with book design piece bottom surface cooperation in advance.
Through adopting above-mentioned technical scheme for the cigarette case paper is after the guide through the preflex setting block is folded in advance, and the crease that its preflex produced is more obvious.
In conclusion, the invention has the following beneficial effects: the cigarette packaging machine can be simultaneously suitable for cigarette packaging with the inner container and cigarette packaging without the inner container, and has stronger adaptability; the paper folding forming and the cigarette placing of the packaging box can be synchronized, and the function is more perfect, so that the procedure of placing the cigarettes independently is not needed, and the production efficiency is effectively improved; the cigarette groove mechanism and the cigarette box paper placing frame are arranged on the bearing plate with the moving capability, so that the work of the double-arm robot is effectively prevented from being interfered on the premise of ensuring that the cigarette box paper and the cigarettes are positioned in the suction or grabbing range of the double-arm robot; six faces of the shaping trough mechanism clamp the cigarettes at the same time, so that the cigarette box is shaped; by endowing the upper pressure plate with the capability of longitudinal displacement, the cigarette box is suitable for cigarettes with more heights on one hand, and on the other hand, the bottom surface of the cigarette box does not need to be ensured to be attached to the bottom surface of the inner wall of the shaping plate frame when the cigarettes are placed; a width adjusting plate is additionally arranged for adjusting the width of the shaping plate frame so as to adapt to the shaping of cigarettes with different widths; the dispensing cylinder is provided with the rubber cylinder frame, so that a force application point for clamping by the clamping jaw is provided, and convenience is provided for clamping the dispensing cylinder; the glue dispensing cylinder is provided with a glue dispensing needle head to force glue to slowly flow out, so that the flowing uniformity of the glue is improved, and the glue dispensing uniformity of the glue on cigarette box paper is improved; the cigarette pushing rod is provided with a cigarette pushing plate to realize simultaneous contact with a plurality of cigarettes, so that the plurality of cigarettes are synchronously pushed out; the cigarette pushing rod is provided with an end head matched with a pushing clamping jaw of the pushing mechanism, so that a force application point is provided to ensure that the pushing mechanism applies force to the cigarette pushing rod; the cigarette slot displacement is controlled through the XY two directions, so that the cigarette case is effectively prevented from being interfered by the cigarette plugging mechanism on the premise of ensuring that the opening of the cigarette slot is communicated with the cigarette case; the cigarette groove is inserted into the cigarette case through the elastic sheet, so that on one hand, the cigarette case is expanded to ensure that a plurality of cigarettes are smoothly pushed into the cigarette case, on the other hand, the sealing folded edge of the cigarette case is prevented from being pushed by the cigarettes and turning into the cigarette case, and the sealing folded edge of the cigarette case is prevented from contacting with the cigarettes; the shape structure of the pre-folding shaping block is optimized, so that after the cigarette box paper is pre-folded through the guiding of the pre-folding shaping block, the crease generated by pre-folding is more obvious.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of the left arm of the present invention, and it should be noted that the right arm has the same structure as the left arm;
FIG. 3 is a top view of the present invention after hiding the dual-arm robot;
FIG. 4 is a schematic structural view of the cigarette paper of the present invention, in which "broken lines" and "glue-coated areas" are marked with Chinese characters;
FIG. 5 is a schematic structural view of a cigarette plugging mechanism according to the present invention;
FIG. 6 is a schematic structural diagram of a cigarette temporary storage box of the present invention, in which a Chinese character is used to mark "cigarette";
FIG. 7 is a schematic structural view of a cigarette slot mechanism and a cigarette case paper placing frame mounted on the bearing plate according to the present invention;
FIG. 8 is a schematic structural view of the shaping trough mechanism of the present invention;
FIG. 9 is a schematic structural view of another angle of the shaping trough mechanism of the present invention;
FIG. 10 is a schematic structural view of a dispensing cartridge according to the present invention;
FIG. 11 is a diagram showing the relationship between the cigarette plugging mechanism and the pushing mechanism according to the present invention;
FIG. 12 is a view showing the fitting relationship between the cigarette stopper mechanism and the pushing mechanism from another view angle;
FIG. 13 is a schematic structural diagram of a pre-folding shaping block according to the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
An intelligent cigarette case automatic packaging device is shown in figures 1 and 2 and comprises a workbench 1, a double-arm robot 2 located on one side of the workbench and a paper folding mechanism 3 installed in the center of the workbench 1, wherein the double-arm robot 2 comprises a left arm 2-1 and a right arm 2-2, and material taking suckers 2-3 and clamping jaws 2-4 are respectively installed at the movable ends of the left arm 2-1 and the right arm 2-2; as shown in fig. 1 and 3, the automatic packaging device further comprises a cigarette branch groove mechanism 4, a cigarette box paper placing frame 5, a cover pressing plate 6, a shaping groove mechanism 7, a dispensing cylinder 8, a dispensing scraper 9 and an indentation block 10, wherein the cigarette branch groove mechanism 4, the cigarette box paper placing frame 5 and the shaping groove mechanism 7 are respectively installed at a preset position of the workbench 1, and the cover pressing plate 6, the dispensing cylinder 8, the dispensing scraper 9 and the indentation block 10 are respectively placed at a preset position of the workbench 1 and are available for the double-arm robot 2 to take at any time; as shown in figures 1, 3 and 5, the automatic packaging device further comprises a material pushing mechanism 11, a cigarette plugging mechanism 12, a pre-folding shaping block 13 and a shaping false gallbladder 14, wherein the cigarette plugging mechanism 12 comprises a cigarette slot 12-1, a cigarette temporary storage box 12-2 which is taken by the double-arm robot 2 and placed in the cigarette slot 12-1, and a cigarette pushing rod 12-3 which is connected with the cigarette slot 12-1 in a sliding manner, the cigarette slot 12-1 is at least provided with two openings, one opening faces the paper folding mechanism 3, the other opening is used for the cigarette pushing rod 12-3 to enter and exit, the material pushing mechanism 11 is used for controlling the cigarette pushing rod 12-3 to slide, and the pre-folding shaping block 13 and the shaping false gallbladder 14 are placed at a preset position of the workbench 1 and are taken by the double-arm robot 2 at any time.
The automatic packing device provided by the invention has two different packing forms, one packing form is cigarette packing with an inner container, namely 18 to 21 cigarettes are arranged in the inner container, the invention only needs to pack the cigarettes together with the inner container in the cigarette case, and the other packing form is cigarette packing without the inner container, namely 18 to 21 cigarettes are directly packed in the cigarette case.
The cigarette packaging mode with the inner container comprises the following specific working processes: (1) a worker places the cigarettes wrapped in the liner in the cigarette supporting groove mechanism 4, and the worker stacks cut cigarette box paper (the specific structure of the cigarette box paper is shown in figure 4) in the cigarette box paper placing frame 5 to finish material preparation; (2) the automatic packaging device is formally started, and the left arm 2-1 and the right arm 2-2 of the double-arm robot 2 simultaneously utilize the material taking sucker 2-3 to absorb the cigarette box paper and transfer the cigarette box paper to the paper folding mechanism 3; (3) the left arm 2-1 of the double-arm robot 2 clamps the dispensing cylinder 8 by using the clamping jaws 2-4 and coats glue on the cigarette box paper, and meanwhile, the right arm 2-2 of the double-arm robot 2 clamps the dispensing scraper 9 by using the clamping jaws 2-4 and coats the glue uniformly (the coating position of the glue on the cigarette box paper is shown in figure 4); (4) the left arm 2-1 of the double-arm robot 2 returns to the dispensing cylinder 8 and then grabs the gland plate 6 for standby, and the right arm 2-2 returns to the dispensing scraper 9 and then grabs the cigarettes wrapped in the liner and transfers the cigarettes to the cigarette box paper, and then grabs the indentation block 10; (5) the double-arm robot 2 utilizes the indentation block 10 and the cover pressing plate 6 to match the paper folding mechanism 3 to fold the cigarette box paper, so that cigarettes with inner liners are packaged in the cigarette box paper in the folding process, and the paper folding mechanism 3 adopted by the invention has the same structure as the box folding device disclosed by a comparison document and has a similar box folding mode, and the difference is that the cigarettes wrapped in the inner liners are firstly placed on the cigarette box paper, and then the box folding process is carried out; (6) and finally, the double-arm robot 2 puts back the indentation block 10 and the gland plate 6, the left arm 2-1 of the double-arm robot 2 clamps and conveys the packaged cigarettes to the shaping trough mechanism 7, and the shaping trough mechanism 7 performs extrusion shaping.
The cigarette packaging mode without the inner container comprises the following specific working processes: (1) 18 to 21 cigarettes are placed in a temporary cigarette storage box 12-2 (marked in figure 6) by a worker, the temporary cigarette storage box 12-2 is placed in a cigarette supporting groove mechanism 4, a plurality of temporary cigarette storage boxes 12-2 are prepared, and the worker stacks cut cigarette box paper in a cigarette box paper placing frame 5 to complete material preparation; (2) the automatic packaging device is formally started, and the left arm 2-1 and the right arm 2-2 of the double-arm robot 2 simultaneously utilize the material taking sucker 2-3 to absorb the cigarette box paper and transfer the cigarette box paper to the paper folding mechanism 3; (3) a left arm 2-1 of a double-arm robot 2 grabs a pre-folding shaping block 13 and places the pre-folding shaping block on cigarette box paper, and a right arm 2-2 of the double-arm robot 2 grabs an indentation block 10 and folds an obvious crease under the guidance of the pre-folding shaping block 13 by matching with a paper folding mechanism 3; (4) the right arm 2-2 of the double-arm robot 2 is used for paving the cigarette box paper on the paper folding mechanism 3 again, the right arm 2-2 of the double-arm robot 2 is placed back to the indentation block 10 and clamps the dispensing scraper 9, the left arm 2-1 clamps the dispensing cylinder 8 after being grabbed and placed back to the pre-folding shaping block 13, and the uniform coating of the glue is finished; (5) the left arm 2-1 of the double-arm robot 2 is placed back to the dispensing cylinder 8 to clamp the shaped false liner 14, the shaped false liner 14 is placed on the cigarette box paper, the right arm 2-2 of the double-arm robot 2 is placed back to the dispensing scraper 9 to clamp the indentation block 10, the double-arm robot 2 utilizes the indentation block 10 to cooperate with the paper folding mechanism 3, and the shaped false liner 14 is used as a reference to fold a rectangular packaging box with an open structure at one end; (6) the left arm 2-1 of the double-arm robot 2 draws out the shaped false container 14 from the packing box and puts it back, the right arm 2-2 puts back the indentation block 10 and clamps the cigarette temporary storage box 12-2, and puts it into the cigarette slot 12-1 of the cigarette plugging mechanism 12, the pushing mechanism 11 pushes the cigarette pushing rod 12-3 to move forward, so the cigarette is pushed into the packing box by the cigarette pushing rod 12-3; (7) the right arm 2-2 of the double-arm robot 2 clamps the cigarette temporary storage box 12-2 again and puts the cigarette temporary storage box back to the cigarette supporting groove mechanism 4, then clamps the indentation block 10 again and completes the sealing of the cigarette case by matching with the paper folding mechanism 3, thereby completing the packaging of cigarettes without inner containers; (8) finally, the double-arm robot 2 puts back the indentation block 10, the left arm 2-1 of the double-arm robot 2 clamps and conveys the packaged cigarettes to the shaping trough mechanism 7, and the shaping trough mechanism 7 performs extrusion shaping; it should be noted that, compared with the inner container packaging mode, the packaging mode adds the step (3) of pre-folding the cigarette box paper, so that after the step (5) of folding the cigarette box paper into the rectangular packaging box with an opening at one end, the rectangular packaging box has a more regular rectangular structure, and further the rectangular packaging box is prevented from collapsing after the step (6) of drawing out the shaping false container 14, and the smooth pushing of a plurality of cigarettes is ensured.
In conclusion, the cigarette packaging device is suitable for cigarette packaging with the inner container and cigarette packaging without the inner container, and has stronger adaptability; the paper folding forming and the cigarette putting of the synchronous packaging box have more perfect functions, so that the process of putting the cigarette is not required to be carried out independently, and the production efficiency is effectively improved.
Because the absorption or grabbing range of the double-arm robot 2 is limited, if the cigarette slot mechanism 4 and the cigarette box paper placing frame 5 are too far away from the double-arm robot 2, the double-arm robot 2 may not reach, and if the cigarette slot mechanism 4 and the cigarette box paper placing frame 5 are too close to the double-arm robot 2, the double-arm robot 2 may interfere with the work, so that as shown in fig. 1 and 7, the workbench 1 is connected with a bearing plate 1-1 in a sliding manner, and is fixedly provided with a bearing pushing cylinder 1-2 for controlling the bearing plate 1-1 to move, and the cigarette branch slot mechanism 4 and the cigarette box paper placing frame 5 are fixedly arranged on the bearing plate 1-1; when the double-arm robot 2 needs to absorb the cigarette box paper and take the cigarettes, the bearing plate 1-1 is pulled to be close to the paper folding mechanism 3 and the double-arm robot 2 by the bearing pushing cylinder 1-2, so that the cigarette box paper and the cigarettes are ensured to be in the absorption or grabbing range of the double-arm robot 2; after the absorption or the grabbing is finished, the bearing pushing cylinder 1-2 pushes the bearing plate 1-1 to be far away from the paper folding mechanism 3, so that the interference of the cigarette branch groove mechanism 4 and the cigarette box paper placing frame 5 on the double-arm robot 2 is avoided; in conclusion, the cigarette supporting groove mechanism 4 and the cigarette box paper placing frame 5 are arranged on the bearing plate 1-1 with the moving capability, so that the operation of the double-arm robot 2 is effectively prevented from being interfered on the premise that the cigarette box paper and the cigarettes are in the sucking or grabbing range of the double-arm robot 2.
The specific structure of the shaping trough mechanism 7 is as follows, as shown in fig. 1, 8 and 9, the shaping trough mechanism 7 comprises a mounting plate frame 7-1 fixedly mounted on the workbench 1, a shaping plate frame 7-2 fixedly mounted on the workbench 1, and a movable pressing base 7-3 sliding along the length direction of the shaping plate frame 7-2, the mounting plate frame 7-1 is provided with a shaping screw rod structure 7-4 for controlling the sliding of the movable pressing base 7-3, and the movable pressing base 7-3 is provided with a side pressing plate 7-5 and an upper pressing plate 7-6; after the packaged cigarettes are placed into the shaping plate frame 7-2 of the shaping trough mechanism 7, the inner walls of the two sides of the shaping plate frame 7-2 clamp the two side surfaces of the cigarettes, the shaping screw rod structure 7-4 pulls the movable pressing seat 7-3 to slide until the side pressing plate 7-5 is matched with the inner wall of the shaping plate frame 7-2 to clamp the front and back surfaces of the cigarettes, and the upper pressing plate 7-6 is matched with the bottom surface of the inner wall of the shaping plate frame 7-2 to clamp the upper and lower surfaces of the cigarettes; in conclusion, six faces of the shaping trough mechanism 7 clamp cigarettes simultaneously, so that the cigarette box is shaped.
In order to adapt to cigarette cases with different heights, as shown in fig. 8 and 9, a pressing plate control cylinder 7-7 for controlling the upper pressing plate 7-6 to move longitudinally is fixedly arranged on the movable pressing seat 7-3 through bolts; when the upper end surface of the cigarette needs to be pressed by the upper pressing plate 7-6, the pressing plate control cylinder 7-7 pushes the upper pressing plate 7-6 to move downwards until force is applied to the upper end surface of the cigarette; in summary, by giving the upper press plate 7-6 the capability of longitudinal displacement, on the one hand, more height cigarettes can be accommodated, and on the other hand, when the cigarettes are placed, the bottom surface of the cigarette box does not need to be ensured to be attached to the bottom surface of the inner wall of the shaping plate frame 7-2.
In order to adapt to cigarette cases with different widths, as shown in fig. 8 and 9, a width adjusting plate 7-8 is arranged on one side of an inner cavity of the shaping plate frame 7-2, so that the width of the shaping plate frame 7-2 can be adjusted by sliding the width adjusting plate 7-8, and the shaping of the cigarette cases with different widths can be further adapted.
In order to facilitate the double-
The pushing mechanism 11 drives the cigarette pushing rod 12-3 to push a plurality of cigarettes, as shown in fig. 1, 11 and 12, one end of the cigarette pushing rod 12-3 is fixedly provided with a cigarette pushing plate 12-4, the cigarette pushing plate 12-4 is in clearance fit with an opening of the cigarette slot 12-1, the other end of the cigarette pushing rod 12-3 is fixedly welded with an end head 12-5 for connecting the pushing mechanism 11, the pushing mechanism 11 comprises a pushing frame 11-1 connected with the workbench 1 in a sliding manner, a lower pushing cylinder 11-2 fixedly arranged on the pushing frame 11-1 and a pushing clamping jaw 11-3 arranged at the piston rod end of the lower pushing cylinder 11-2 and used for clamping the end head 12-5 in a clearance manner, the workbench 1 is provided with a pushing screw structure 11-4 for controlling the sliding of the pushing frame 11-1, the cigarette pushing rod 12-3 is provided with the cigarette pushing plate 12-4, the cigarette pushing rod 12-3 is provided with an end head which is matched with a pushing clamping jaw 11-3 of a pushing mechanism, so that a force application point is provided to ensure that the pushing mechanism 11 applies force to the cigarette pushing rod 12-3; when a plurality of cigarettes need to be pushed into the cigarette case, the pushing clamping jaw 11-3 is pushed by the pushing air cylinder 11-2 to move downwards until the pushing clamping jaw 11-3 is clamped at the end 12-5, the pushing screw rod structure 11-4 drives the pushing frame 11-1 to slide towards the paper folding mechanism 3, so that the cigarette pushing rod 12-3 is pushed to slide towards the paper folding mechanism 3 through the pushing clamping jaw 11-3 and the end 12-5, and the plurality of cigarettes are pushed to be synchronously inserted into the cigarette case.
In order to prevent the cigarette plugging mechanism 12 from interfering with the folding of the cigarette case, as shown in fig. 1 and 5, a cigarette plugging base plate 12-6 is fixedly installed on a workbench 1, the cigarette plugging base plate 12-6 is connected with a Y-axis sliding table 12-7 in a sliding manner, an X-axis electromagnetic sliding rail 12-8 is fixed on the Y-axis sliding table 12-7 through bolts, an electromagnetic sliding block 12-9 is installed on the X-axis electromagnetic sliding rail 12-8 in a sliding manner, a cigarette groove 12-1 is fixedly installed on the electromagnetic sliding block 12-9, and a Y-axis pushing cylinder 12-10 for pushing the Y-axis sliding table 12-7 to slide is fixedly installed on the cigarette plugging base plate; when a plurality of cigarettes need to be synchronously plugged into the cigarette case by the cigarette plugging mechanism 12, the Y-axis pushing cylinder 12-10 pushes the Y-axis sliding table 12-7 to slide until the opening of the cigarette groove 12-1 is aligned with the opening of the cigarette case, the electromagnetic slide block 12-9 drives the cigarette groove 12-1 to slide along the X-axis electromagnetic slide rail 12-8 until the opening of the cigarette groove 12-1 is connected with the opening of the cigarette case, and therefore the cigarettes can be smoothly pushed into the cigarette case; after the cigarette is plugged, the cigarette groove 12-1 slides along the X-axis electromagnetic slide rail 12-8 to reset, and the Y-axis driving cylinder 12-10 pulls the Y-axis sliding table 12-7 to reset and slide, so that the cigarette plugging mechanism 12 is far away from the paper folding mechanism 3, and the cigarette plugging mechanism 12 is prevented from interfering the folding of the cigarette case; in conclusion, the cigarette slot 12-1 is controlled to move in the XY two directions, so that the cigarette case is effectively prevented from being interfered by the cigarette plugging mechanism 12 on the premise that the opening of the cigarette slot 12-1 is communicated with the cigarette case.
It should be noted that, as shown in fig. 1 and 5, the opening of the cigarette slot 12-1 facing the paper folding mechanism 3 is rectangular, and the four sides of the cigarette slot are clamped and fixed with the elastic pieces 12-11 in an inward inclined manner; when the opening of the cigarette groove 12-1 is communicated with the opening of the cigarette case, the elastic sheet 12-11 is inserted into the cigarette case, on one hand, the cigarette case is expanded to ensure that a plurality of cigarettes are smoothly pushed into the cigarette case, on the other hand, the sealing folded edge of the cigarette case is prevented from being pushed by the cigarettes and turning into the cigarette case, and the sealing folded edge of the cigarette case is prevented from contacting the cigarettes.
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