Cavity-free chip-level image sensor package
阅读说明:本技术 无腔芯片级图像传感器封装 (Cavity-free chip-level image sensor package ) 是由 叶剑蝉 郭盈志 林蔚峰 范纯圣 于 2019-06-12 设计创作,主要内容包括:无腔芯片级图像传感器封装包括基板、微透镜阵列和低折射率层。基板包括形成像素阵列的多个像素。微透镜阵列包括多个微透镜,微透镜各自(i)具有透镜折射率、(ii)与多个像素中的相应一个对齐、以及(iii)具有背对多个像素中的相应一个的非平面微透镜表面。低折射率层具有小于透镜折射率的第一折射率。低折射率层还包括下表面,下表面的至少部分与每个非平面微透镜表面共形。微透镜阵列在像素阵列和低折射率层之间。(The cavity-free chip-level image sensor package includes a substrate, a microlens array, and a low refractive index layer. The substrate includes a plurality of pixels forming a pixel array. The microlens array includes a plurality of microlenses each having (i) a lens index of refraction, (ii) being aligned with a respective one of the plurality of pixels, and (iii) a non-planar microlens surface facing away from the respective one of the plurality of pixels. The low refractive index layer has a first refractive index smaller than a refractive index of the lens. The low refractive index layer also includes a lower surface, at least a portion of the lower surface conforming to each of the non-planar microlens surfaces. The microlens array is between the pixel array and the low refractive index layer.)
1. A cavity-less chip-scale image sensor package, comprising:
a substrate including a plurality of pixels forming a pixel array;
a microlens array comprising a plurality of microlenses each (i) having a lens index of refraction, (ii) being aligned with a respective one of the plurality of pixels, and (iii) having a non-planar microlens surface facing away from the respective one of the plurality of pixels; and
a low index layer having a first index of refraction less than the index of refraction of the lens and a lower surface, at least a portion of the lower surface conformal with each non-planar microlens surface, the microlens array between the pixel array and the low index layer.
2. The cavity-less chip-scale image sensor package of claim 1, wherein the first refractive index is between 1.20 and 1.25.
3. The cavity-less chip-scale image sensor package of claim 1, wherein the thickness of the low refractive index layer over the apex of one of the plurality of microlenses is between 95 nanometers and 115 nanometers.
4. The cavity-less chip-scale image sensor package of claim 1, wherein the low refractive index layer has a quarter-wavelength optical thickness above a vertex of one of the plurality of microlenses at visible electromagnetic wavelengths.
5. The chamberless, chip-scale image sensor package of claim 4, wherein the visible electromagnetic wavelength is between 480 nanometers and 515 nanometers.
6. The cavity-less chip-scale image sensor package of claim 1, wherein the lens refractive index exceeds the first refractive index by at least 0.20 for a range of visible electromagnetic wavelengths.
7. The cavity-less chip-scale image sensor package of claim 1, wherein the low refractive index layer has a planar upper surface opposite the lower surface.
8. The cavity-less chip-scale image sensor package of claim 1, wherein the low refractive index layer has a non-planar upper surface opposite a lower surface, the non-planar upper surface conformal with the lower surface.
9. The cavity-less chip-scale image sensor package of claim 1, wherein the lower surface of the low refractive index layer abuts each non-planar microlens surface.
10. The cavity-less chip-scale image sensor package of claim 1, wherein the pixel array is configured to detect light incident to an upper die surface of the substrate, the upper die surface including bond pads adjacent to the pixel array and below the low index layer.
11. The cavity-less chip-scale image sensor package of claim 1, wherein the low refractive index layer is formed of a nanoporous material.
12. The cavity-less chip-scale image sensor package of claim 1, wherein the low refractive index layer completely covers the microlens array.
13. The cavity-less chip-scale image sensor package of claim 1, further comprising:
an adhesive layer adjacent to the low index layer such that the low index layer is between the microlens array and the adhesive layer; and
a protective glass disposed on the adhesive layer, opposite the adhesive layer,
the adhesive layer and the cover glass have a second refractive index and a third refractive index, respectively, each exceeding the first refractive index.
14. The cavity-less chip-scale image sensor package of claim 13, wherein the pixel array is configured to detect light incident to an upper die surface of the substrate, the upper die surface including bond pads adjacent to the pixel array and underlying each of the low index layer, the bonding layer, and the protective glass.
15. The cavity-less chip-scale image sensor package of claim 13, wherein the lens index of refraction, the second index of refraction, and the third index of refraction are approximately equal for a range of visible electromagnetic wavelengths such that a difference between each other is no greater than 0.08.
16. The cavity-less chip-scale image sensor package of claim 13, wherein the lens index of refraction, the second index of refraction, and the third index of refraction are in a range from 1.46 to 1.54 for a range of visible electromagnetic wavelengths.
17. The cavity-less chip-scale image sensor package of claim 13, wherein the bonding layer has a coefficient of thermal expansion of less than 200ppm/K for a temperature range less than a glass transition temperature of the plurality of microlenses.
18. The cavity-less chip-scale image sensor package of claim 13, wherein the adhesive layer has a thickness of between 5 and 10 microns.
19. A method for packaging an image sensor, comprising:
covering a pixel array of the image sensor with a low index layer having a first index of refraction, the image sensor including a microlens array including a plurality of microlenses that each (i) are aligned with a respective one of a plurality of pixels and (ii) have a non-planar microlens surface facing away from the respective one of the plurality of pixels, a lower surface of the low index layer conformal with each non-planar microlens surface.
20. The method of claim 19, wherein the low refractive index layer further comprises an upper surface opposite the lower surface, the method further comprising bonding a cover glass to the upper surface.
Technical Field
The present invention relates to image sensors, and in particular to packaging of pixel arrays for image sensors.
Background
Camera modules in products such as stand-alone digital cameras, mobile devices, automotive components, and medical devices typically include Complementary Metal Oxide Semiconductor (CMOS) image sensors. CMOS image sensors convert light from a scene imaged by a camera lens into a digital signal that is converted into a displayed image and/or a file containing image data. A CMOS image sensor includes an array of pixels and a corresponding array of microlenses, where each microlens focuses light onto a respective pixel. In many camera modules, the CMOS image sensor is part of a chip scale package that includes a protective layer over the photosensitive area of the CMOS image sensor. Common problems with existing image sensors include delamination and image artifacts caused by light reflected from the protective layer.
Disclosure of Invention
In a first aspect, a cavity-less chip scale image sensor package includes a substrate, a microlens array, and a low refractive index layer. The substrate includes a plurality of pixels forming a pixel array. The microlens array includes a plurality of microlenses each (i) having a lens reflectivity, (ii) being aligned with a respective one of the plurality of pixels, and (iii) having a non-planar microlens surface facing away from the respective one of the plurality of pixels. The low refractive index layer has a first refractive index smaller than a refractive index of the lens. The low refractive index layer also includes a lower surface, at least a portion of the lower surface conforming to each of the non-planar microlens surfaces. The microlens array is between the pixel array and the low refractive index layer.
In a second aspect, a method for packaging an image sensor includes covering a pixel array of the image sensor with a low refractive index layer having a first refractive index. The image sensor includes a microlens array including a plurality of microlenses that each (i) are aligned with a respective one of the plurality of pixels, and (ii) have a non-planar microlens surface facing away from the respective one of the plurality of pixels. Covering the pixel array results in the lower surface of the low refractive index layer conforming to each non-planar microlens surface.
Drawings
Fig. 1 shows a camera including a chip-scale image sensor package.
Fig. 2 and 3 are a schematic cross-sectional view and a plan view, respectively, of a chip-scale image sensor package.
Fig. 4 is a schematic cross-sectional view of a first cavity-less chip-scale image sensor package according to an embodiment.
Fig. 5 is a schematic cross-sectional view of a second cavity-less chip-scale image sensor package in an embodiment.
Fig. 6 is a scanning electron microscope image of a third cavity-less chip scale image sensor package of an embodiment.
Fig. 7 is a schematic cross-sectional view of a fourth cavity-less chip-scale image sensor package according to an embodiment.
Fig. 8 is a schematic cross-sectional view of a fifth cavity-less chip-scale image sensor package in an embodiment.
Fig. 9 is a scanning electron microscope image of a sixth cavity-less chip scale image sensor package of an embodiment.
Fig. 10 is a graph illustrating the visible light transmittance of low index layers used in embodiments of the cavity-less chip-scale image sensor packages disclosed herein.
Fig. 11 is a graph showing the visible light transmittance of the low refractive index layer on the first side of the cover glass in the example.
Fig. 12 is a flow chart illustrating a method for packaging an image sensor in an embodiment.
Detailed Description
Fig. 1 shows a camera 190 imaging a scene. Camera 190 includes a chip-scale
The CSP 200 includes a device substrate 210, a
The
The CSP 200 may also include one or
The cover glass 250 may be formed of aluminosilicate glass, alkali-free glass, borosilicate glass, quartz glass, or a combination thereof. Cover glass 250 has a
The CSP 200 has a disadvantage in that light transmitted through the cover glass 250 may be reflected by the
FIG. 4 is a cross-sectional schematic view of a
The low refractive index layer 430 may serve the same protective function as the cover glass 250, with the cover glass 250 being supported by the
The low refractive index layer 430 has a refractive index n less than each microlens of the
The low refractive index layer 430 has a
At the visible electromagnetic wavelength, the refractive index n of the microlens array2The refractive index n of the low refractive index layer 430 may be exceeded by at least Δ n-0.23. Refractive index n of lens2Can be in visible electromagnetic wavelengthAnd is in the range of 1.50 ± 0.04. Refractive index n3May be between 1.20 and 1.25 at visible electromagnetic wavelengths. The low index layer 430 has a
The low refractive index layer 430 may be a nanoporous film or a nanoporous layer, for example, formed of silica or aluminum hydroxide (alo (oh)). When the low refractive index layer 430 is a nanoporous layer, such as an aerogel, the layer can include pores having a maximum width ("pore size") of less than one hundred nanometers, such that the pores do not scatter visible light. The average pore size (e.g., root mean square) may be between 7 nanometers and 15 nanometers, e.g., 10 nanometers. The low refractive index layer 430 may be formed via oblique angle deposition (a vapor deposition process).
FIG. 5 is a cross-sectional schematic view of a chamberless CSP500, the CSP500 being an example of
The low refractive index layer 530 may completely cover the
The bonding layer 540 and the cover glass 250 have corresponding refractive indexes n4And n5Refractive index n4And n5May exceed the refractive index n of the low refractive index layer 5303. Refractive index n4And n5May be approximately equal, e.g. | n4-n5|<0.08, which has the benefit of minimizing reflections from the
The adhesive layer 540 may be an epoxy, such as a two-component epoxy, and may be room temperature curable. The bonding layer 540 may have physical properties amenable to applying a minimum pressure to the cover glass 250 and the low refractive index layer 530. For example, the temperature range Δ T at the glass transition temperature of the plurality of microlenses of
The adhesive layer 540 has a
The low refractive index layer 530 has a side surface 532. In an embodiment, the
Fig. 6 is a scanning
Microlens array 620 includes a plurality of microlenses each having a respective microlens center at a maximum height above device substrate 210. For example,
FIG. 7 is a cross-sectional view of a
The low
The
Fig. 8 is a cross-sectional schematic view of a
Fig. 9 is a scanning electron microscope image of a low refractive index layer 930 between microlens array 920 and bonding layer 940. Low index layer 930 is an example of low index layers 730 and 830. Bonding layer 940 is an example of bonding layer 540. Microlens array 620 is an example of
The microlenses of the microlens array have a diameter 921, which can range from 1 to 12 microns. For example, when
Fig. 10 is a
The
Fig. 11 is a
Fig. 12 is a flow chart illustrating a method 1200 for packaging an image sensor. Method 1200 includes at least one of steps 1210 and 1220. Step 1210 includes covering a pixel array of an image sensor with a low refractive index layer having a first refractive index. The image sensor includes a microlens array including a plurality of microlenses that each (i) are aligned with a respective one of the plurality of pixels, and (ii) have a respective one of a plurality of non-planar microlens surfaces facing away from the respective one of the plurality of pixels. Step 1210 results in the lower surface of the low refractive index layer conforming to each of the plurality of non-planar microscope surfaces. In step 1210, the low refractive index layer may be formed via a bevel deposition process, a spin coating process, a spray coating process, or a combination thereof. Step 1210 may be a wafer level process such that each pixel array of the plurality of image sensors of the device wafer is coated with a low refractive index layer in the same process step.
In a first example of step 1210, a low refractive index layer 430 (fig. 4) is deposited on
Step 1210 may include covering the bond pads on a substrate in or on which the image sensor is formed. For example, step 1210 may include covering the
Step 1220 includes bonding a cover glass to an upper surface of the low refractive index layer, the upper surface being opposite the lower surface. In a first example of step 1220, protective glass 250 is bonded to low index layer 530 by bonding layer 540, fig. 5. In the example of step 1220, protective glass 250 is bonded to
Feature combination
The features described above as well as those claimed below may be combined in various ways without departing from the scope thereof. The following examples illustrate some possible, non-limiting combinations:
(A1) a cavity-less chip scale image sensor package is shown comprising a substrate, a microlens array and a low index of refraction layer. The substrate includes a plurality of pixels forming a pixel array. The microlens array includes a plurality of microlenses each (i) having a lens index of refraction, (ii) being aligned with a respective one of the plurality of pixels, and (iii) having a non-planar microlens surface facing away from the respective one of the plurality of pixels. The low index layer has a first index of refraction less than the index of refraction of the lens and a lower surface, at least a portion of the lower surface conformal with each non-planar microlens surface, the microlens array being between the pixel array and the low index layer.
(A2) In the cavity-less chip-level image sensor package represented by (a1), the first refractive index may be between 1.20 and 1.25.
(A3) In the cavity-less chip-scale image sensor package represented by one of (a1) and (a2), a thickness of the low refractive index layer over a vertex of one of the plurality of microlens arrays may be between 95 nanometers and 115 nanometers.
(A4) In the cavity-less chip-scale image sensor package represented by one of (a1) to (A3), the low refractive index layer may have a quarter-wavelength optical thickness above a vertex of one of the plurality of microlenses at the visible electromagnetic wave length.
(A5) In the cavity-less chip-scale image sensor package represented by one of (a1) to (a4), the visible electromagnetic wavelength may be between 480 nanometers and 515 nanometers.
(A6) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (a5), the lens refractive index may exceed the first refractive index by at least 0.20 as Δ n for a range of visible electromagnetic wavelengths.
(A7) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (a6), the low refractive index layer may have a planar upper surface opposite to the lower surface.
(A8) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (a6), the low refractive index layer may have a non-planar upper surface opposite to the lower surface that is conformal to the lower surface.
(A9) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (A8), the lower surface of the low refractive index layer may abut the plurality of non-planar microlens surfaces.
(A10) In a cavity-less chip-scale image sensor package as represented by one of (a1) through (a9), when the pixel array is configured to detect light incident on the upper die surface of the substrate, the upper die surface may include bond pads adjacent to the pixel array and below the low refractive index layer.
(A11) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (a10), the low refractive index layer may be formed of a nanoporous material.
(A12) In the cavity-less chip-scale image sensor package as represented by one of (a1) to (a11), the low refractive index layer may completely cover the microlens array.
(A13) The cavity-less chip-scale image sensor package as represented by one of (a1) to (a12) may further include an adhesive layer and a protective glass. The adhesive layer is adjacent to the low index layer such that the low index layer is between the microlens array and the adhesive layer. A cover glass is disposed on the adhesive layer opposite the low refractive index layer. The adhesive layer and the cover glass have a second refractive index and a third refractive index, respectively, each exceeding the first refractive index.
(A14) In a cavity-less chip-scale image sensor package as represented by (a13), when the pixel array is configured to detect light incident on an upper die surface of the substrate, the upper die surface may include bond pads adjacent to the pixel array and beneath each of the low refractive index layer, the bonding layer, and the protective glass.
(A15) In a cavity-less chip-scale image sensor package as represented by one of (a13) and (a14), the lens refractive index, the second refractive index, and the third refractive index may be approximately equal for a range of visible electromagnetic wavelengths, such that a difference therebetween is within Δ n of 0.08.
(A16) In the cavity-less chip-scale image sensor package as represented by one of (a13) to (a15), the lens refractive index, the second refractive index, and the third refractive index may be in a range from 1.46 to 1.54 for a range of visible electromagnetic wavelengths.
(A17) In the cavity-less chip-scale image sensor package as represented by one of (a13) to (a16), the adhesive layer may have a coefficient of thermal expansion of less than 200ppm/K for a temperature range less than a glass transition temperature of the plurality of microlenses.
(A18) In the cavity-less chip-scale image sensor package as represented by one of (a13) to (a17), the adhesive layer may be between 5 and 10 micrometers thick.
(B1) A method for packaging an image sensor is presented that includes covering a pixel array of the image sensor with a low refractive index layer having a first refractive index. The image sensor includes a microlens array including a plurality of microlenses each having (i) a lens index of refraction exceeding a first index of refraction, (ii) being aligned with a respective one of the plurality of pixels, and (iii) a non-planar microlens surface facing away from the respective one of the plurality of pixels.
(B2) In any of the methods represented by (B1), where the low refractive index layer includes an upper surface opposite a lower surface, the method may further include bonding a cover glass to the upper surface.
Changes may be made in the above methods and systems without departing from the scope thereof. It is, therefore, to be understood that the manner in which the above description is contained or illustrated in the accompanying drawings is to be interpreted as illustrative and not in a limiting sense. Herein, unless otherwise indicated, the adjective "exemplary" means serving as an example, instance, or illustration. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall therebetween.
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