Automatic stacking machine for drying wood square timber

文档序号:1474624 发布日期:2020-02-25 浏览:23次 中文

阅读说明:本技术 一种木材方木干燥自动化码垛机 (Automatic stacking machine for drying wood square timber ) 是由 周俊杰 于 2019-11-28 设计创作,主要内容包括:本发明提供了一种木材方木干燥自动化码垛机,包括传送机构、升降机构、直径调节机构,所述的升降机构上方安装有直径调节机构,位于直径调节机构的圆周方向均匀设置有传送机构;本发明可以解决现方木生产经木材加工设备加工完成后,成品方木需通过人手搬运的方式将方木移送至相应的码垛架位置,且通过人工方式实现方木码垛作业,后序将码垛好的方木进行干燥处理和表面喷漆进行防腐处理,对于上述方木人工码垛方式而言在实际的作业过程中,其普遍存在工作效率低、自动化程度低且人工成本高的缺陷。(The invention provides an automatic stacker crane for drying wood square timbers, which comprises a conveying mechanism, a lifting mechanism and a diameter adjusting mechanism, wherein the diameter adjusting mechanism is arranged above the lifting mechanism, and the conveying mechanism is uniformly arranged in the circumferential direction of the diameter adjusting mechanism; the invention can solve the defects that after the existing square timber production is processed by timber processing equipment, finished square timber needs to be transferred to a corresponding stacking rack position in a manual carrying mode, square timber stacking operation is realized in a manual mode, and the stacked square timber is subjected to drying treatment and surface paint spraying for anticorrosion treatment in the subsequent step.)

1. The utility model provides a dry automatic hacking machine of timber side log, includes transport mechanism (1), elevating system (2), diameter adjustment mechanism (3), its characterized in that: elevating system (2) top install diameter adjustment mechanism (3), the circumferencial direction that is located diameter adjustment mechanism (3) evenly is provided with transport mechanism (1), wherein:

the lifting mechanism (2) comprises a flat plate supporting seat (201), a fixed seat (202), a first lifting frame (203), a second lifting frame (204), a material ejecting frame (205), a material supporting seat (206), a material placing bottom plate (207), a rotating motor (208), a motor fixing frame (209), a main driving wheel (210), an auxiliary driving wheel (211), a chain belt (212), a lifting plate (213) and a limiting bayonet lock (214), wherein the fixed seat (202) is installed at the top end of the flat plate supporting seat (201), the main driving wheel (210) is installed on the outer wall of the fixed seat (202) through a bearing, the motor fixing frame (209) is installed on the flat plate supporting seat (201), the rotating motor (208) is arranged on the motor fixing frame (209) through the motor seat, the output shaft of the rotating motor (208) is connected with the main driving wheel (210) through a flange, and the first lifting frame (203) is installed on the fixed seat (202) in a sliding, a second lifting frame (204) is arranged on the first lifting frame (203) in a sliding fit manner, the outer walls of the first lifting frame (203) and the second lifting frame (204) are uniformly provided with auxiliary driving wheels (211) through bearings, the auxiliary driving wheel (211) is connected with the main driving wheel (210) through a chain belt (212), the limiting clamping pins (214) are uniformly arranged on the outer walls of the first lifting frame (203) and the second lifting frame (204), the material pushing frame (205) is symmetrically arranged on the second lifting frame (204) in a sliding fit mode, a lifting plate (213) is arranged on the outer wall of the bottom end of the material pushing frame (205), the lifting plate (213) is matched with the limiting bayonet lock (214), the material supporting seat (206) is arranged at the top end of the material pushing frame (205), a material placing bottom plate (207) is arranged on the material supporting seat (206) in a concave-convex matching mode;

the diameter adjusting mechanism (3) comprises a top rod (301), a circular flat plate (302), a main gear (303), an adjusting circular rod (304), an auxiliary gear (305), a T-shaped pulling rod (306), a baffle (307), a motor hanger (308), a motor (309) and an arc-shaped circular groove (310), wherein the top rod (301) is installed on a fixed seat (202), the circular flat plate (302) is arranged at the top end of the top rod (301), the main gear (303) is installed on the circular flat plate (302) through a bearing, the arc-shaped circular groove (310) is uniformly arranged on the main gear (303), the adjusting circular rod (304) is arranged in the arc-shaped circular groove (310), the bottom end of the adjusting circular rod (304) is connected to the T-shaped pulling rod (306), the T-shaped pulling rod (306) is installed on the circular flat plate (302) in a sliding fit mode, the baffle (307) is installed at the end of the T-shaped pulling rod (306), the motor hanger (308) is installed at the bottom end of the circular flat plate (302), the motor hanger (308) is provided with a motor (309) through a motor base, an output shaft of the motor (309) is connected with the pinion (305) through a flange, the pinion (305) is installed on the circular flat plate (302) through a bearing, and the pinion (305) and the main gear (303) are in mutual rotating fit.

2. The automatic wood square drying stacker crane according to the claim, wherein the automatic wood square drying stacker crane comprises: the conveying mechanism (1) comprises a conveying frame (101), sliding rollers (102), a conveying belt (103), an interconnecting rod (104), pulleys (105), sliding rods (106), a synchronous motor (107), a motor bracket (108), rollers (109) and brake pads (110), wherein the sliding rollers (102) are uniformly arranged in the conveying frame (101) through bearings, the outer rings of the sliding rollers (102) which are uniformly arranged are connected with each other through the conveying belt (103), the interconnecting rod (104) is arranged on the inner wall of the conveying frame (101), the sliding rods (106) are uniformly arranged on the outer ring of the interconnecting rod (104), the pulleys (105) are uniformly arranged on the outer wall of the sliding rods (106) through the bearings, the motor bracket (108) is arranged on the outer side wall of the conveying frame (101), the synchronous motor (107) is arranged on the motor bracket (108) through a motor seat, an output shaft of the synchronous motor (107) is connected with a shaft head at one end of a sliding roller (102) at the rearmost end of the transmission frame (101) through a flange; the lower end of the conveying frame (101) is uniformly provided with rollers (109) through bearings; a brake pad (110) is arranged at the upper end of the roller (109).

3. The automatic timber square drying stacker crane according to claim 1, wherein: the arc-shaped circular groove (310) is designed for sliding adjustment of the diameter.

4. The automatic timber square drying stacker crane according to claim 1, wherein: the inner wall of the baffle (307) is in a circular arc fitting design.

5. The automatic timber square drying stacker crane according to claim 2, wherein: and the outer ring of the conveying belt (103) is uniformly provided with material guiding strips.

6. The automatic timber square drying stacker crane according to claim 2, wherein: the slide bar (106) is of a high to low tilt design.

7. The automatic timber square drying stacker crane according to claim 2, wherein: the brake pad (110) is designed to be of an inner circular arc shape.

Technical Field

The invention relates to the technical field of wood processing, in particular to an automatic stacking machine for drying square wood.

Background

The square timber is the most common material and has various types in home decoration and building construction, the square timber is used for supporting an external decorative plate to play a role of a bracket in the aspect of home decoration, more pine timbers are generally used for the wood beams of the suspended ceiling, and the pine timbers are also mostly used for the bracket of the template in civil engineering, so the selection of the square timber is particularly important. The quality of the selected high-quality square timber has great influence on the quality of home decoration and building construction, but the produced square timber needs to be stacked and formed firstly in the processes of drying the square timber and performing anticorrosion treatment by surface painting.

After the existing square timber production is finished through the processing of the timber processing equipment, finished square timber needs to be transferred to a corresponding stacking rack position through a manual carrying mode, square timber stacking operation is achieved through a manual mode, the stacked square timber is subjected to drying treatment and surface painting for anticorrosion treatment in the subsequent process, and for the manual square timber stacking mode, the defects of low working efficiency, low automation degree and high labor cost generally exist in the actual operation process.

Disclosure of Invention

In order to achieve the purpose, the invention adopts the following technical scheme that the automatic stacking machine for drying the square timbers comprises a conveying mechanism, a lifting mechanism and a diameter adjusting mechanism, wherein the diameter adjusting mechanism is installed above the lifting mechanism, and the conveying mechanism is uniformly arranged in the circumferential direction of the diameter adjusting mechanism, wherein:

the lifting mechanism comprises a flat plate supporting seat, a fixed seat, a first lifting frame, a second lifting frame, a material pushing frame, a material supporting seat, a material placing bottom plate, a rotating motor, a motor fixed frame, a main driving wheel, an auxiliary driving wheel, a chain belt, a lifting plate and a limiting bayonet lock, wherein the fixed seat is installed at the top end of the flat plate supporting seat, the main driving wheel is installed on the outer wall of the fixed seat through a bearing, the motor fixed frame is installed on the flat plate supporting seat, the rotating motor is arranged on the motor fixed frame through the motor seat, an output shaft of the rotating motor is mutually connected with the main driving wheel through a flange, the first lifting frame is installed on the fixed seat through a sliding fit mode, the second lifting frame is installed on the first lifting frame through a sliding fit mode, and the auxiliary driving wheels are evenly arranged on the outer walls of the first lifting frame and, the auxiliary driving wheel is connected with the main driving wheel through a chain belt, the limiting bayonet locks are uniformly arranged on the outer walls of a first lifting frame and a second lifting frame, the material ejecting frame is symmetrically arranged on the second lifting frame in a sliding fit mode, a lifting plate is arranged on the outer wall of the bottom end of the material ejecting frame, the lifting plate is matched with the limiting bayonet locks, a material supporting seat is arranged at the top end of the material ejecting frame, and a material placing bottom plate is arranged on the material supporting seat in a concave-convex fit mode; the production method comprises the steps that firstly, a rotating motor rotates to drive a main driving wheel to rotate, a chain belt is connected with an auxiliary driving wheel to drive the main driving wheel to rotate together, the chain belt is connected with a lifting plate to lift a material ejecting frame upwards, the material ejecting frame moves to a limiting clamping pin position and lifts a second lifting frame, the second lifting frame rises upwards and moves to the limiting clamping pin position, the material ejecting frame is lifted to the highest position at the moment, the material ejecting frame is adjusted to be parallel to two groups of corresponding conveying frames through the chain belt, then the square timber is conveyed through a pulley and slides onto a material placing bottom plate through a baffle, the distance between the material ejecting frame and the first lifting frame is adjusted according to the falling height of the square timber, the square timber is stacked and formed, the material placing bottom plate is lifted out through a forklift to conveniently place or move the square timber, another material placing bottom plate is installed through a groove to.

The diameter adjusting mechanism comprises an ejector rod, a circular flat plate, a main gear, an adjusting round rod, an auxiliary gear, a T-shaped pulling rod, a baffle, a motor hanger, a motor and an arc-shaped round groove, wherein the ejector rod is arranged on a fixed seat, the circular flat plate is arranged at the top end of the ejector rod, the main gear is arranged on the circular flat plate through a bearing, the arc-shaped round groove is uniformly arranged on the main gear, the adjusting round rod is arranged in the arc-shaped round groove, the bottom end of the adjusting round rod is connected to the T-shaped pulling rod, the T-shaped pulling rod is arranged on the circular flat plate through a sliding fit mode, the baffle is arranged at the end of the T-shaped pulling rod, the motor hanger is arranged at the bottom end of the circular flat plate, the motor is arranged on the motor hanger through a motor seat, the output shaft of the motor is connected with the auxiliary gear through a flange, and, the pinion and the main gear are mutually matched in a rotating way; the auxiliary gear is driven by the motor to drive the main gear to rotate, the T-shaped pulling rod connected with the adjusting round rod is pushed by the arc round groove in the main gear, and the T-shaped pulling rod moves simultaneously to adjust the distance between the baffles so as to meet the requirement of producing stacking and placing intervals.

The conveying mechanism comprises a conveying frame, sliding rollers, a conveying belt, interconnecting rods, pulleys, sliding rods, synchronous motors, motor brackets, idler wheels and brake pads, the sliding rollers are uniformly arranged in the conveying frame through bearings, outer rings of the uniformly arranged sliding rollers are connected with one another through the arranged conveying belt, the interconnecting rods are arranged on the inner wall of the conveying frame, the sliding rods are uniformly arranged on the outer rings of the interconnecting rods, the pulleys are uniformly arranged on the outer walls of the sliding rods through the bearings, the motor brackets are arranged on the outer side walls of the conveying frame, the synchronous motors are arranged on the motor brackets through motor seats, and output shafts of the synchronous motors are connected with one end shaft heads of the sliding rollers at the rearmost end of the conveying frame through flanges; the lower end of the conveying frame is uniformly provided with rollers through bearings; a brake pad is arranged at the upper end of the roller; the conveying belt connected with the sliding roller is driven to convey the square timber forwards through the rotation of the synchronous motor, the square timber slides to the baffle through the pulleys on the sliding rod, the rollers are fixed to be safe and stable to work through the brake pads when the conveying frame works, the rollers are convenient to move the conveying frame to improve the overall practicability, the two groups of corresponding conveying frames are identical in height, the other two groups of corresponding conveying frames are higher than the height of the square timber, the four groups of conveying frames move to convey the square timber simultaneously during the working process, and a # -shaped cross structure is formed.

Preferably; the arc circular slot for the design of diameter sliding adjustment, will the arc circular slot establish to diameter sliding adjustment design convenience and put the interval demand according to the production pile up neatly, adjust the distance of square timber between the different model sizes, satisfy the production demand.

Preferably; the baffle in the jade for the design of circular arc laminating, will the baffle in the jade establish to the design of circular arc laminating makes things convenient for the baffle adjustment interval, put interval demand adjustment baffle according to the production pile up neatly, the baffle inboard can laminate circular dull and stereotypedly.

Preferably; the conveying belt outer ring evenly be provided with the guide strip, will the conveying belt outer ring evenly be provided with the guide strip and can prevent the outside landing of square timber with the smooth transportation of square timber, prevent that the workman from appearing danger in the course of working, improved the security of production operation.

Preferably; the slide bar is for from high to low slope design, will the slide bar is established to the design of from high to low slope and is made things convenient for square timber to pass through the pulley propelling movement on the slope slide bar to circular dull and stereotyped to spacing putting through the baffle.

Preferably; the brake block is designed to be in an inner circular arc shape, and the brake block is designed to be in an inner circular arc shape, so that the roller can be effectively attached to and fixed by the inner circular arc brake block, and the brake block is stable and centralized in production work.

Advantageous effects

According to the roller, the conveying frame can be conveniently moved through the roller, and the square timber formed by stacking can be conveniently taken out manually, so that the production efficiency is improved.

The auxiliary gear is driven by the motor and drives the main gear to rotate, and the distance between the baffles is adjusted by pushing the adjusting round rod through the arc round groove in the main gear.

And thirdly, the material pushing frame is used for supporting and lifting the material supporting seat through the material pushing frame after the square timber is stacked and formed, so that the square timber can be conveniently transported out.

According to the material placing bottom plate, the square timber is stacked on the material placing bottom plate, so that the square timber rows on the material placing bottom plate can be conveniently and directly taken out through a forklift by manual work.

And fifthly, the required stacking height of the first lifting frame is adjusted through the lifting of the first lifting frame, so that the field requirement is met.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic perspective view of the elevator mechanism and diameter adjustment mechanism of the present invention;

FIG. 3 is an enlarged view of a portion of the invention at A in FIG. 2;

FIG. 4 is a schematic view of the lift mechanism and diameter adjustment mechanism of the present invention in a bottom position;

Detailed Description

The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.

As shown in fig. 1 to 4, an automatic stacker crane for drying wood square timber comprises a conveying mechanism 1, a lifting mechanism 2 and a diameter adjusting mechanism 3, wherein the diameter adjusting mechanism 3 is installed above the lifting mechanism 2, and the conveying mechanism 1 is uniformly arranged in the circumferential direction of the diameter adjusting mechanism 3, wherein:

the conveying mechanism 1 comprises a conveying frame 101, a sliding roller 102, a conveying belt 103, an interconnecting rod 104, a pulley 105, a sliding rod 106, a synchronous motor 107, a motor bracket 108, a roller 109 and a brake block 110, wherein the sliding roller 102 is uniformly arranged in the conveying frame 101 through a bearing, the outer rings of the sliding rollers 102 which are uniformly arranged are connected with each other through the arranged conveying belt 103, a material guide strip is uniformly arranged on the outer ring of the conveying belt 103, the square timber can be stably conveyed to prevent the square timber from sliding outwards through the material guide strip which is uniformly arranged on the outer ring of the conveying belt 103, the danger of workers in the processing process is prevented, the safety of production operation is improved, the interconnecting rod 104 is arranged on the inner wall of the conveying frame 101, the sliding rod 106 is uniformly arranged on the outer ring of the interconnecting rod 104, the sliding rod 106 is designed to be inclined from high to low, the sliding rod 106 is designed to be convenient to push the square timber to a round flat plate 302 through the pulley 105 on the inclined sliding rod 106, the device is limited and placed through a baffle 307, pulleys 105 are uniformly arranged on the outer wall of the sliding rod 106 through bearings, the motor bracket 108 is installed on the outer side wall of the conveying frame 101, a synchronous motor 107 is arranged on the motor bracket 108 through a motor base, and an output shaft of the synchronous motor 107 is connected with a shaft head at one end of the sliding roller 102 at the rearmost end of the conveying frame 101 through a flange; the lower end of the conveying frame 101 is uniformly provided with rollers 109 through bearings; the brake pad 110 is arranged at the upper end of the roller 109, the brake pad 110 is designed to be in an inner arc shape, and the brake pad 110 is designed to be in an inner arc shape, so that the roller 109 can be effectively attached and fixed through the inner arc-shaped brake pad 110, and the roller 109 can be stably and intensively produced; the conveying belt 103 connected with the sliding roller 102 is driven to convey the square timber forwards through the rotation of the synchronous motor 107, the square timber slides to the baffle 307 through the pulley 105 on the sliding rod 106, the roller 109 is fixed to be safe and stable to work through the brake block 110 when the conveying frame 101 works, the roller 109 is convenient to move the conveying frame 101 to improve the overall practicability, the two groups of corresponding conveying frames 101 are the same in height, the other two groups of corresponding conveying frames 101 are higher than the height of the square timber, the four groups of conveying frames 101 move to convey the square timber simultaneously during the work, and a # -shaped cross structure is formed.

The lifting mechanism 2 comprises a flat plate supporting seat 201, a fixed seat 202, a first lifting frame 203, a second lifting frame 204, a material ejecting frame 205, a material supporting seat 206, a material placing bottom plate 207, a rotating motor 208, a motor fixing frame 209, a main driving wheel 210, an auxiliary driving wheel 211, a chain belt 212, a lifting plate 213 and a limiting bayonet 214, wherein the fixed seat 202 is installed at the top end of the flat plate supporting seat 201, the main driving wheel 210 is installed on the outer wall of the fixed seat 202 through a bearing, the motor fixing frame 209 is installed on the flat plate supporting seat 201, the rotating motor 208 is arranged on the motor fixing frame 209 through a motor seat, an output shaft of the rotating motor 208 is connected with the main driving wheel 210 through a flange, the first lifting frame 203 is installed on the fixed seat 202 in a sliding fit manner, the second lifting frame 204 is installed on the first lifting frame 203 in a sliding fit manner, and the auxiliary driving wheels 211 are uniformly arranged on the outer walls of the first lifting frame 203 and the second lifting, the auxiliary driving wheel 211 is connected with the main driving wheel 210 through a chain belt 212, the limiting bayonet locks 214 are uniformly arranged on the outer walls of the first lifting frame 203 and the second lifting frame 204, the material ejecting frame 205 is symmetrically arranged on the second lifting frame 204 in a sliding fit mode, the outer wall of the bottom end of the material ejecting frame 205 is provided with a lifting plate 213, the lifting plate 213 is matched with the limiting bayonet locks 214, the top end of the material ejecting frame 205 is provided with a material supporting seat 206, and the material supporting seat 206 is provided with a material placing bottom plate 207 in a concave-convex fit mode; firstly, the rotating motor 208 rotates to drive the main driving wheel 210 to rotate, the chain belt 212 is connected with the auxiliary driving wheel 211 to drive the main driving wheel to rotate together, the lifting plate 213 is connected through the chain belt 212 to lift the top material rack 205 upwards, move to the limiting bayonet 214 and lift the second lifting rack 204, then the second lifting frame 204 is lifted upwards and moved to the position of the limiting bayonet 214, at the moment, the top material frame 205 is lifted to the highest position, the material pushing frames 205 are adjusted to be parallel to two groups of corresponding conveying frames 101 through chain belts, the strands are then transported by the pulleys 105 through the baffles 307 and slide down onto the loading floor 207, adjusting the distance between the material pushing frame 205 and the first lifting frame 203 according to the falling height of the square timber, stacking and forming the square timber, lifting the material placing bottom plate 207 out by a forklift to conveniently place or move the square timber, and another material placing bottom plate 207 is installed through the groove for alternate use in subsequent production work, so that the production efficiency is improved, and the production requirement is met.

The diameter adjusting mechanism 3 comprises an ejector rod 301, a circular flat plate 302, a main gear 303, an adjusting round rod 304, an auxiliary gear 305, a T-shaped pulling rod 306, a baffle 307, a motor hanger 308 and a motor 309, wherein the ejector rod 301 is installed on the fixed seat 202, the circular flat plate 302 is arranged at the top end of the ejector rod 301, the main gear 303 is installed on the circular flat plate 302 through a bearing, arc-shaped round grooves are uniformly formed in the main gear 303, the arc-shaped round grooves 310 are designed for diameter sliding adjustment, the diameter sliding adjustment design of the arc-shaped round grooves 310 is convenient to adjust the distance between squares in different sizes according to the requirement of production stacking placement space, the production requirement is met, the adjusting round rod 304 is arranged in the arc-shaped round grooves, the bottom end of the adjusting round rod 304 is connected to the T-shaped pulling rod 306, and the T-shaped pulling rod 306 is installed on the circular flat plate 302 in a sliding fit manner, a baffle 307 is arranged at the end of the T-shaped twitch rod 306, the inner wall of the baffle 307 is in an arc fitting design, the inner wall of the baffle 307 is designed to be in the arc fitting design, the distance between the baffles 307 can be conveniently adjusted, the baffle 307 can be adjusted according to the requirement of production stacking placement distance, the inner side of the baffle 307 can be fitted with the circular flat plate 302, a motor hanger 308 is arranged at the bottom end of the circular flat plate 302, a motor 309 is arranged on the motor hanger 308 through a motor base, the output shaft of the motor 309 is connected with an auxiliary gear 305 through a flange, the auxiliary gear 305 is arranged on the circular flat plate 302 through a bearing, and the auxiliary gear 305 and the main gear 303 are mutually matched in a rotating mode; the auxiliary gear 305 is driven by the motor 309 and drives the main gear 303 to rotate, the T-shaped pulling rod 306 connected with the adjusting circular rod 304 is pushed by the arc-shaped circular groove 310 in the main gear 303, and the T-shaped pulling rod 306 moves simultaneously to adjust the distance between the baffles 307 so as to meet the requirement of production stacking and placing space.

The method specifically comprises the following steps of stacking the square timber:

firstly, the auxiliary gear 305 is driven by the motor 309 and drives the main gear 303 to rotate, the T-shaped pulling rod 306 connected with the adjusting round rod 304 is pushed by the arc round groove 310 in the main gear 303, and the T-shaped pulling rod 306 moves simultaneously to adjust the distance between the baffles 307 so as to meet the requirement of production stacking and placing intervals;

then, the material ejecting frame 205 is adjusted to be parallel to two groups of corresponding conveying frames 101 through a chain belt, then the synchronous motor 107 rotates to drive the conveying belt 103 connected with the sliding roller 102 to convey the square timber forwards, the square timber slides to the baffle 307 through the pulley 105 on the sliding rod 106 and falls onto the material placing bottom plate 207, the distance between the material ejecting frame 205 and the first lifting frame 203 is adjusted according to the falling height of the square timber, and then the square timber formed by stacking on the material placing bottom plate 207 is lifted out through a forklift;

finally, another material placing bottom plate 207 is installed through the groove for alternate use in subsequent production work, and then the stacked square timbers are subjected to subsequent treatment.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

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