阅读说明：本技术 一种圆管焊接工作站 (Pipe weldment work station ) 是由 熊斌 侍海东 朱杰 马静昊 张启航 季伟 孙宇 郭振杰 王磊 于 2018-08-21 设计创作，主要内容包括：本发明公开了一种圆管焊接工作站,由焊接机器人、清枪器、翻转台、圆管工装组成；其中待焊接圆管安装在圆管工装中,两个圆管工装对称安装在翻转台中,通过翻转台依次将待焊接圆管提供给焊接机器人,实现一边焊接,一边对圆管进行上下料,提高了焊接效率。(The invention discloses a circular tube welding workstation which comprises a welding robot, a gun cleaning device, a turnover table and a circular tube tool; the welding robot has the advantages that the circular pipes to be welded are arranged in the circular pipe tools, the two circular pipe tools are symmetrically arranged in the overturning platform, the circular pipes to be welded are sequentially provided for the welding robot through the overturning platform, welding is achieved, the circular pipes are fed and discharged, and welding efficiency is improved.)

1. A circular tube welding workstation is characterized in that, the welding robot comprises a welding robot (1), a gun cleaning device (2), a turnover table (3), a round pipe tool (4), a support (3-1), a turnover motor (3-2), a connecting seat (3-3), an I-shaped mounting beam (3-4), a supporting bearing seat (3-5), a baffle (3-6), a flange plate (4-1), a supporting bearing (4-2), a rotating motor (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking supporting seat (4-9), a round pipe (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13); wherein clear rifle ware (2) is to the cleaning action of welding robot (1), treats that the welding pipe is installed in pipe frock (4), and two pipe frock (4) symmetries are installed in roll-over table (3), will treat in proper order through roll-over table (3) and treat that the welding pipe provides welding robot (1), accomplishes the welding, has realized welding on one side, goes up unloading on one side to the pipe, improves welding efficiency.

2. The round pipe welding workstation according to claim 1, characterized in that the overturning platform (3) is composed of supports (3-1), overturning motors (3-2), connecting seats (3-3), I-shaped mounting beams (3-4), supporting bearing seats (3-5) and baffle plates (3-6), the two supports (3-1) are fixedly installed, the overturning motor (3-2) is installed on one support (3-1), the supporting bearing seat (3-5) is installed on the other support (3-1), an extending shaft of the overturning motor (3-2) is connected with the I-shaped mounting beams (3-4) through the connecting seats (3-3), two ends of the I-shaped mounting beams (3-4) are respectively connected with the connecting seats (3-3) and the supporting bearing seats (3-5), the I-shaped mounting beam (3-4) can rotate around the bearing in the connecting seat (3-3) and the supporting bearing seat (3-5) under the driving of the turnover motor (3-2), the baffle (3-6) is mounted on the I-shaped mounting beam (3-4), the baffle (3-6) is perpendicular to the I-shaped mounting beam (3-4), and the baffle (3-6) separates two circular tube tools (4).

3. The round tube welding workstation as claimed in claim 1, wherein the round tube tooling (4) is composed of a flange plate (4-1), a support bearing (4-2), a rotating motor (4-3), a cross beam (4-4), a long guide rail (4-5), a slide block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking support seat (4-9), a round tube (4-10), a support cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13), the two rotating motors (4-3) are respectively installed on one side of an I-shaped mounting beam (3-4), an extending shaft of the rotating motor (4-3) is connected with the flange plate (4-1) through the support bearing (4-2), the cross beam (4-4) is vertically arranged and rotated to be connected with the bottom of the flange plate (4-1), the long guide rail (4-5) is vertically arranged on the side face of the cross beam (4-4), the sliding block (4-6) is matched with the long guide rail (4-5), the sliding block (4-6) slides on the long guide rail (4-5), the connecting plate (4-7) is connected with the three-jaw chuck (4-8) and the sliding block (4-6), the three-jaw chuck (4-8) moves by adjusting the sliding block (4-6), the three-jaw chuck (4-8) can be connected with the flange plate (4-1), one end of the circular pipe (4-10) is clamped through the three-jaw chuck (4-8), the other end of the circular pipe is locked through the locking support seat (4-9), and the bottom end of the circular pipe (4-10) is connected through the clamping, the clamping cylinder (4-12) is installed on the supporting cushion block (4-11), the rotating shaft (4-13) is connected with the supporting cushion block (4-11) through the flange plate (4-1), the rotating shaft (4-13) is installed in a hole of the I-shaped mounting beam (3-4), and the rotating motor (4-3) drives the round pipe (4-10) clamped by the three-jaw chuck (4-8) to rotate around the rotating shaft (4-13).

4. The round pipe welding workstation as claimed in claim 1, wherein the round pipes to be welded are installed in a round pipe tooling (4), one end of the round pipe tooling is clamped by a clamping cylinder (4-12) and locked by a locking supporting seat (4-9), the two round pipe tooling (4) are symmetrically installed in a turnover table (3), a turnover motor (3-2) in the turnover table (3) rotates to drive an I-shaped mounting beam (3-4) to rotate, so that the round pipes to be welded are sequentially supplied to the welding robot (1) by the round pipe tooling (4) installed on the I-shaped mounting beam (3-4), and the rotating motor (4-3) in the round pipe tooling (4) rotates to drive the round pipes (4-10) to rotate, so that the angles of the round pipes (4-10) in a welding area can be adjusted in real time, and welding is facilitated.

Technical Field

The invention belongs to a pipe fitting welding device, and particularly relates to a circular pipe welding workstation.

Background

The pipe is a common basic part in the industry, and pipe welding spare application range is wide, and how to carry out continuous upset operation to the pipe at welding process is the important means of guarantee pipe welding quality, and on the other hand guarantee welding efficiency in the future can realize the limit welding when the pipe welding, and the limit material loading, these all need special pipe weldment work station.

Disclosure of Invention

Aiming at the requirements in the prior art, the invention provides a circular tube welding workstation which mainly carries out overturning operation on a circular tube during welding, can realize edge welding and edge material trimming on the circular tube during welding, and has the advantages of high efficiency, reliability, capability of being matched with a welding operation line of the circular tube for use and the like.

The invention provides a circular tube welding workstation, which comprises a welding robot (1), a gun cleaning device (2), a turnover table (3), a circular tube tool (4), a bracket (3-1), a turnover motor (3-2), a connecting seat (3-3), an I-shaped mounting beam (3-4), a supporting bearing seat (3-5), a baffle plate (3-6), a flange plate (4-1) and a supporting bearing (4-2), the device comprises a rotating motor (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking support seat (4-9), a round pipe (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13); wherein clear rifle ware (2) is to the cleaning action of welding robot (1), treats that the welding pipe is installed in pipe frock (4), and two pipe frock (4) symmetries are installed in roll-over table (3), will treat in proper order through roll-over table (3) and weld the pipe and provide welding robot (1), realize welding operation.

The overturning platform (3) consists of supports (3-1), overturning motors (3-2), connecting seats (3-3), I-shaped mounting beams (3-4), supporting bearing seats (3-5) and baffles (3-6), the two supports (3-1) are fixedly installed, the overturning motor (3-2) is installed on one support (3-1), the supporting bearing seats (3-5) are installed on the other support (3-1), the extending shaft of the overturning motor (3-2) is connected with the I-shaped mounting beams (3-4) through the connecting seats (3-3), the two ends of the I-shaped mounting beams (3-4) are respectively connected with the connecting seats (3-3) and the supporting bearing seats (3-5), and the I-shaped mounting beams (3-4) can be driven by the overturning motors (3-2) to wind the connecting seats (3-3) and the supporting shafts The bearing in the bearing seat (3-5) rotates, the baffle (3-6) is installed on the I-shaped installation beam (3-4), the baffle (3-6) is perpendicular to the I-shaped installation beam (3-4), and the baffle (3-6) separates two circular tube tools (4).

The round pipe tool (4) is composed of a flange plate (4-1), a supporting bearing (4-2), rotating motors (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking supporting seat (4-9), a round pipe (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13), wherein the two rotating motors (4-3) are respectively arranged on one side of an I-shaped mounting beam (3-4), an extending shaft of each rotating motor (4-3) is connected with the flange plate (4-1) through the supporting bearing (4-2), and the cross beam (4-4) is vertically arranged and rotated to be connected with the bottom of the flange plate (4-1), the long guide rail (4-5) is vertically arranged on the side face of the cross beam (4-4), the sliding block (4-6) is matched with the long guide rail (4-5), the sliding block (4-6) slides on the long guide rail (4-5), the connecting plate (4-7) is connected with the three-jaw chuck (4-8) and the sliding block (4-6), the three-jaw chuck (4-8) moves by adjusting the sliding block (4-6), the three-jaw chuck (4-8) can be connected with the flange plate (4-1), one end of the circular tube (4-10) is clamped by the three-jaw chuck (4-8), the other end of the circular tube is locked by the locking supporting seat (4-9), the bottom end of the circular tube (4-10) is connected by the clamping cylinder (4-12), and the clamping cylinder (4-12) is arranged on the supporting cushion block (4-11, the rotating shaft (4-13) is connected with the supporting cushion block (4-11) through the flange plate (4-1), the rotating shaft (4-13) is installed in a hole of the I-shaped mounting beam (3-4), and the rotating motor (4-3) drives the round pipe (4-10) clamped by the three-jaw chuck (4-8) to rotate around the rotating shaft (4-13).

The welding robot is characterized in that the round pipes to be welded are arranged in round pipe tools (4), one ends of the round pipes are clamped and locked by a locking support seat (4-9) through clamping cylinders (4-12), the two round pipe tools (4) are symmetrically arranged in a turnover table (3), a turnover motor (3-2) in the turnover table (3) rotates to drive an I-shaped mounting beam (3-4) to rotate, so that the round pipe tools (4) arranged on the I-shaped mounting beam (3-4) sequentially supply the round pipes to be welded to the welding robot (1), a rotating motor (4-3) in the round pipe tools (4) rotates to drive the round pipes (4-10) to rotate, the angles of the welding areas of the round pipes (4-10) can be adjusted in real time, and welding is convenient.

Drawings

Fig. 1 is a schematic diagram of a circular tube welding workstation.

Fig. 2 is a schematic view of a structure of a roll-over table of a circular tube welding workstation.

Fig. 3 is a schematic view of a circular tube tool structure of a circular tube welding workstation.

In the figure: the welding robot comprises a welding robot (1), a gun cleaning device (2), a turnover table (3), a round tube tool (4), a support (3-1), a turnover motor (3-2), a connecting seat (3-3), an I-shaped mounting beam (3-4), a supporting bearing seat (3-5), a baffle (3-6), a flange plate (4-1), a supporting bearing (4-2), a rotating motor (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking supporting seat (4-9), a round tube (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13).

Detailed Description

The invention will be further described with reference to the following figures and specific examples, but the scope of the invention is not limited thereto.

A circular tube welding workstation as shown in figures 1-3 is composed of a circular tube welding workstation, a welding robot (1), a gun cleaning device (2), a turnover table (3), a circular tube tool (4), a support (3-1), a turnover motor (3-2), a connecting seat (3-3), an I-shaped mounting beam (3-4), a supporting bearing seat (3-5), a baffle (3-6), a flange plate (4-1), a supporting bearing (4-2), a rotating motor (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking supporting seat (4-9), a circular tube (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12), A rotating shaft (4-13); wherein the gun cleaning device (2) has a cleaning effect on the welding robot (1); the overturning platform (3) consists of supports (3-1), overturning motors (3-2), connecting seats (3-3), I-shaped mounting beams (3-4), supporting bearing seats (3-5) and baffles (3-6), the two supports (3-1) are fixedly installed, the overturning motor (3-2) is installed on one support (3-1), the supporting bearing seats (3-5) are installed on the other support (3-1), the extending shaft of the overturning motor (3-2) is connected with the I-shaped mounting beams (3-4) through the connecting seats (3-3), the two ends of the I-shaped mounting beams (3-4) are respectively connected with the connecting seats (3-3) and the supporting bearing seats (3-5), and the I-shaped mounting beams (3-4) can be driven by the overturning motors (3-2) to wind the connecting seats (3-3) and the supporting bearings A bearing in the seat (3-5) rotates, the baffle (3-6) is installed on the I-shaped installation beam (3-4), the baffle (3-6) is vertical to the I-shaped installation beam (3-4), and the baffle (3-6) separates two circular tube tools (4); the round pipe tool (4) is composed of a flange plate (4-1), a supporting bearing (4-2), rotating motors (4-3), a cross beam (4-4), a long guide rail (4-5), a sliding block (4-6), a connecting plate (4-7), a three-jaw chuck (4-8), a locking supporting seat (4-9), a round pipe (4-10), a supporting cushion block (4-11), a clamping cylinder (4-12) and a rotating shaft (4-13), wherein the two rotating motors (4-3) are respectively arranged on one side of an I-shaped mounting beam (3-4), an extending shaft of each rotating motor (4-3) is connected with the flange plate (4-1) through the supporting bearing (4-2), and the cross beam (4-4) is vertically arranged and rotated to be connected with the bottom of the flange plate (4-1), the long guide rail (4-5) is vertically arranged on the side face of the cross beam (4-4), the sliding block (4-6) is matched with the long guide rail (4-5), the sliding block (4-6) slides on the long guide rail (4-5), the connecting plate (4-7) is connected with the three-jaw chuck (4-8) and the sliding block (4-6), the three-jaw chuck (4-8) moves by adjusting the sliding block (4-6), the three-jaw chuck (4-8) can be connected with the flange plate (4-1), one end of the circular tube (4-10) is clamped by the three-jaw chuck (4-8), the other end of the circular tube is locked by the locking supporting seat (4-9), the bottom end of the circular tube (4-10) is connected by the clamping cylinder (4-12), and the clamping cylinder (4-12) is arranged on the supporting cushion block (4-11, the rotating shaft (4-13) is connected with the supporting cushion block (4-11) through the flange plate (4-1), the rotating shaft (4-13) is installed in a hole of the I-shaped mounting beam (3-4), the rotating motor (4-3) drives the round pipe (4-10) clamped by the three-jaw chuck (4-8) to rotate around the rotating shaft (4-13), the rotating motor (4-3) in the round pipe tool (4) rotates to drive the round pipe (4-10) to rotate, so that the angle of a welding area can be adjusted in real time for the round pipe (4-10), and welding is facilitated.

As shown in the figure 1-3, a circular tube to be welded is arranged in a circular tube tool (4), one end of the circular tube is clamped by a clamping cylinder (4-12) and locked by a locking supporting seat (4-9), the two circular tube tools (4) are symmetrically arranged in a turnover table (3), a turnover motor (3-2) in the turnover table (3) rotates to drive an I-shaped mounting beam (3-4) to rotate, so that the circular tube tools (4) arranged on the I-shaped mounting beam (3-4) sequentially supply the circular tubes to be welded to a welding robot (1), when the circular tube tools (4) on one side are subjected to welding operation, the circular tube tools (4) on the other side can be subjected to feeding and discharging operation, and the operation of feeding and discharging on the welding side is realized.

The above-described embodiments are preferred embodiments of the present invention, but the present invention is not limited to the above-described embodiments, and any obvious improvements, substitutions or modifications can be made by those skilled in the art without departing from the spirit of the present invention.