阅读说明：本技术 一种吸音棉生产线 (Inhale cotton production line of sound ) 是由 石满囤 石文辉 龙少杰 吉文 于 2019-11-26 设计创作，主要内容包括：本发明公开了一种吸音棉生产线,具体涉及无纺布生产设备领域,包括边料回收机,该吸音棉生产线呈L形布置,沿所述边料回收机的水平方向依次布置有称重开包机、混棉机、精开松机、给棉机、梳理机和铺网机,沿所述铺网机的垂直方向依次布置有烘干机、冷风机、烫光机、切边机、裁切机和收卷机；所述裁切机包括同步装置、裁切装置和第一机架,所述同步装置的运动轴线与吸音棉生产线的输送帘运动轴线一致。本发明与现有技术相比,该吸音棉生产线的生产效率高、生产产品质量高、设备运行中的故障隐患小,设备使用寿命长、生产边料可回收,同时生产废气可回收,对生产车间环境以及工人人员较友好。(The invention discloses a sound-absorbing cotton production line, and particularly relates to the field of non-woven fabric production equipment, which comprises an edge material recycling machine, wherein the sound-absorbing cotton production line is arranged in an L shape, a weighing bale opener, a cotton mixer, a fine opener, a cotton feeder, a carding machine and a lapping machine are sequentially arranged in the horizontal direction of the edge material recycling machine, and a dryer, an air cooler, a ironing machine, a trimming machine, a cutter and a winder are sequentially arranged in the vertical direction of the lapping machine; the cutting machine comprises a synchronizing device, a cutting device and a first rack, wherein the movement axis of the synchronizing device is consistent with the movement axis of a conveying curtain of the sound-absorbing cotton production line. Compared with the prior art, the production line of the sound-absorbing cotton has the advantages of high production efficiency, high product quality, small hidden trouble in equipment operation, long service life of the equipment, recoverable production scraps, recoverable production waste gas and environmental friendliness to production workshops and workers.)

1. The utility model provides a inhale cotton production line of sound, includes that machine (1) is retrieved to rim charge, its characterized in that: the sound-absorbing cotton production line is arranged in an L shape, a weighing bale opener (2), a cotton mixer (4), a fine opener (5), a cotton feeder (6), a carding machine (7) and a lapping machine (8) are sequentially arranged in the horizontal direction of the scrap collector (1), a dryer (9), an air cooler (10), a natural luster finishing machine (11), an edge trimmer (12), a cutter (13) and a winder (14) are sequentially arranged in the vertical direction of the lapping machine (8), and a third material conveying fan (502) is fixedly arranged on the outer surface of the top of the fine opener (5);

the inlet end of the weighing bale opener (2) is provided with a bale opening conveying curtain, the outlet end of the weighing bale opener (2) is directly butted with the coarse opener (3), the top of the coarse opener (3) is connected with a second conveying fan (301) through a pipeline, the second conveying fan (301) is communicated with the top of the cotton mixing machine (4) through a pipeline, the outlet end of the cotton mixing machine (4) is butted with a cotton feeding curtain of a feeding port of the fine opener (5), the outlet end of the fine opener (5) is connected with a third conveying fan (502) through a pipeline, the third conveying fan (502) is communicated with the top of the cotton feeding machine (6) through a pipeline, a discharge port of the cotton feeding machine (6) is directly butted with a feeding port of the carding machine (7), the connecting positions are all closed, and the conveying curtains are sequentially butted among the carding machine (7), the lapping machine (8) and the drying machine (9), the dryer (9), the air cooler (10), the natural luster finishing machine (11), the edge trimmer (12) and the cutter (13) are directly butted through respective feeding and discharging rollers in sequence, and the cutter (13) is butted with the winder (14) through a conveying curtain;

the cutting machine (13) comprises a synchronizing device (1303), a cutting device (1304) and a first rack (1302), wherein the synchronizing device (1303) can make reciprocating linear motion on the first rack (1302) and keep synchronization with the production rhythm of the sound-absorbing cotton production line in reciprocating, and the motion axis of the synchronizing device (1303) is consistent with the motion axis of a conveying curtain of the sound-absorbing cotton production line; the cutting device (1304) can do reciprocating linear motion on the synchronizing device (1303) and perform continuous transverse cutting in the reciprocating process, and the motion axis of the cutting device (1304) is perpendicular to the motion axis of the synchronizing device (1303).

2. The production line of sound absorbing cotton of claim 1, characterized in that: and a static eliminating device (501) is fixedly arranged above the cotton feeding curtain at the inlet end of the fine opener (5).

3. The production line of sound absorbing cotton of claim 1, characterized in that: a magnetic iron removing device (503) is fixedly arranged between the pipeline at the outlet end of the fine opener (5) and the third material conveying fan (502).

4. The production line of sound absorbing cotton of claim 1, characterized in that: the scrap recycling machine (1) is composed of a scrap crushing device (101), a dust-fiber separating device (102) and a first material conveying fan (103), and the first material conveying fan (103) is connected with a cotton mixing machine (4) through a wind conveying pipeline.

5. The production line of sound absorbing cotton of claim 4, characterized in that: the upper portion of carding machine (7) is equipped with a limit flower recovery unit (702), carding machine (7) are equipped with fourth defeated material fan (701) along one side of vertical direction, limit flower recovery unit (702) are connected with dirt fine separator (102) of rim charge reclaimer (1) through defeated material fan (701) of fourth and wind send the pipeline.

6. The production line of sound absorbing cotton of claim 1, characterized in that: the dryer (9) is provided with an exhaust gas collecting device (901), and collecting ports of the exhaust gas collecting device (901) are respectively arranged above an outlet and an inlet of the dryer (9).

7. The production line of sound absorbing cotton of claim 1, characterized in that: one side of the cutting machine (13) is provided with a rim charge collecting device (1301), and the rim charge collecting device (1301) is connected with the rim charge recycling machine (1) through a conveying curtain.

8. The production line of sound absorbing cotton of claim 1, characterized in that: the natural luster finishing machine (11) comprises a second rack (1101), an upper natural luster finishing roller (1102), a lower natural luster finishing roller (1103) and an electromagnetic heating device (1104), wherein the upper natural luster finishing roller (1102) and the lower natural luster finishing roller (1103) are oppositely arranged and are transversely installed on the second rack (1101).

9. The production line of sound absorbing cotton of claim 1, characterized in that: and the outer side walls of one side of the carding machine (7) and one side of the cutting machine (13) are respectively provided with an operation control console (15).

Technical Field

The invention relates to the field of non-woven fabric production equipment, in particular to a sound-absorbing cotton production line.

Background

The sound absorption cotton is a non-woven fabric which is not woven, and is generally formed by bonding more than two specifications of PET fibers in a needling or thermal reinforcing mode;

the invention patent with the patent number of CN 201620019721.1 discloses a sound-absorbing cotton production line, wherein the whole production line is arranged in a rectangular ring shape, and sound-absorbing cotton is bonded and formed by adopting a needling mode;

however, in the production line of the sound absorbing cotton, the following problems are still encountered during the production: 1. static electricity carried on the coarse opening fibers can cause the fibers in the carding machine to be adhered and wound, and a cotton net in the lapping machine is adsorbed on a lapping curtain; 2. the iron sundries remained in the raw materials not only damage the cylinder and the doffer of the carding machine and the lapping curtain of the lapping machine, but also influence the product quality; 3. the side flowers escaping from the vicinity of the roller of the carding machine and the oil smoke and water vapor generated by the heat-cured sound-absorbing cotton of the dryer pollute the production environment and harm the health of operators; 4. the sound-absorbing cotton grey cloth after being dried and shaped by cold air has uneven thickness and rough surface, which affects the product quality; 5. when the production line is used for transversely cutting by the cutting machine, the production line needs to be interrupted, and continuous production cannot be realized; 6. usually, only one operation console is arranged, and when equipment failure occurs, the failure is not easy to remove in time.

Disclosure of Invention

In order to overcome the defects of the prior art, the embodiment of the invention provides a sound-absorbing cotton production line, the sound-absorbing cotton production line is provided with a cutting machine, the cutting machine is not required to be stopped midway when being continuously and transversely cut through a synchronizing device and a cutting device, the continuous production of the production line is realized, the production efficiency is improved, the surface of sound-absorbing cotton gray fabric is flattened and finished through an arranged natural luster finishing machine, the problems of uneven thickness and rough surface of the sound-absorbing cotton gray fabric are solved, the product quality is improved, static electricity on the fiber is eliminated through an arranged static electricity eliminating device, iron impurities in the fiber are collected and treated by a magnetic iron removing device, the fault hidden trouble of production line equipment is eliminated, the service life of the equipment is prolonged, scattered fiber of a carding machine is collected through an arranged edge flower recycling device, oil smoke generated by a drying machine is collected and treated by an arranged waste gas collecting device, the air environment of a production workshop is purified, the production personnel are beneficial to health, and compared with the prior art, the production efficiency of the sound-absorbing cotton production line is high, the quality of produced products is high, the fault hidden danger in equipment operation is small, the service life of the equipment is long, the production scraps can be recycled, and meanwhile, the production waste gas can be recycled, so that the production workshop environment and the workers are friendly.

In order to achieve the purpose, the invention provides the following technical scheme: a sound-absorbing cotton production line comprises an edge material recycling machine, the sound-absorbing cotton production line is arranged in an L shape, a weighing bale opener, a cotton mixer, a fine opener, a cotton feeder, a carding machine and a lapping machine are sequentially arranged in the horizontal direction of the edge material recycling machine, a dryer, an air cooler, a ironing machine, a trimming cutter, a cutter and a winder are sequentially arranged in the vertical direction of the lapping machine, and a third material conveying fan is fixedly arranged on the outer surface of the top of the fine opener;

the inlet end of the weighing bale opener is provided with a bale opening conveying curtain, the outlet end of the weighing bale opener is directly butted with a coarse opener, the top of the coarse opener is connected with a second conveying fan through a pipeline, the second conveying fan is communicated with the top of a cotton mixing machine through a pipeline, the outlet end of the cotton mixing machine is butted with a cotton feeding curtain of a feeding port of a fine opener, the outlet end of the fine opener is connected with a third conveying fan through a pipeline, the third conveying fan is communicated with the top of a cotton feeding machine through a pipeline, a discharge port of the cotton feeding machine is directly butted with a feed port of a carding machine, the connecting parts are all closed, the carding machine, a lapping machine and the drying machine are sequentially butted through the conveying curtains, and the drying machine, an air cooler, a ironing machine, a trimming machine and a cutting machine are sequentially butted through respective feed and discharge rollers, the cutting machine is in butt joint with the winding machine through a conveying curtain;

the cutting machine comprises a synchronizing device, a cutting device and a first rack, wherein the synchronizing device can do reciprocating linear motion on the first rack and keep synchronous with the production rhythm of the sound absorption cotton production line in the reciprocating process, and the motion axis of the synchronizing device is consistent with the motion axis of a conveying curtain of the sound absorption cotton production line; the cutting device can do reciprocating linear motion on the synchronizing device and continuously and transversely cut in the reciprocating process, and the motion axis of the cutting device is vertical to that of the synchronizing device.

In a preferred embodiment, a static eliminating device is fixedly arranged above the cotton feeding curtain at the inlet end of the fine opener.

In a preferred embodiment, a magnetic iron removing device is fixedly arranged between the pipeline at the outlet end of the fine opener and the third material conveying fan.

In a preferred embodiment, the scrap recovery machine is composed of a scrap crushing device, a dust-fiber separation device and a first material conveying fan, and the first material conveying fan is connected with the cotton mixing machine through an air conveying pipeline.

In a preferred embodiment, the upper part of the carding machine is provided with a border flower recycling device, one side of the carding machine in the vertical direction is provided with a fourth material conveying fan, and the border flower recycling device is connected with a dust and fiber separating device of the border flower recycling machine through the fourth material conveying fan and an air conveying pipeline.

In a preferred embodiment, the dryer is provided with an exhaust gas collecting device, and the collecting ports of the exhaust gas collecting device are respectively arranged above the inlet and the outlet of the dryer.

In a preferred embodiment, one side of the cutting machine is provided with an edge-trim collecting device which is connected with the edge-trim recovering machine through a conveying curtain.

In a preferred embodiment, the natural luster finishing machine comprises a second frame, an upper natural luster finishing roller, a lower natural luster finishing roller and an electromagnetic heating device, wherein the upper natural luster finishing roller and the lower natural luster finishing roller are oppositely arranged and are transversely installed on the second frame.

In a preferred embodiment, one side outer side wall of the carding machine and the cutting machine is provided with an operation console.

The invention has the technical effects and advantages that:

the invention has the advantages that through the arranged cutting machine, the cutting machine does not need to stop midway when continuously and transversely cutting through the synchronizing device and the cutting device, the continuous production of a production line is realized, the production efficiency is improved, the surface of the sound-absorbing cotton gray fabric is flattened and finished through the arranged natural luster finishing machine, the problems of uneven thickness and rough surface of the sound-absorbing cotton gray fabric are solved, the product quality is improved, the static electricity on the fiber is eliminated through the arranged static electricity eliminating device, the iron sundries in the fiber are collected and treated by the magnetic iron removing device, the fault hidden trouble of production line equipment is eliminated, the service life of the equipment is prolonged, the scattered fiber of the carding machine is collected by the arranged edge flower recycling device, the oil smoke generated by the drying machine is collected and treated by the arranged waste gas collecting device, the air environment of a production workshop is purified, and the body health of production personnel is benefited, compared with the prior art, the production efficiency of the sound-absorbing cotton production line is high, the quality of produced products is high, the potential fault hazard in equipment operation is small, the service life of the equipment is long, production scraps can be recycled, and meanwhile, production waste gas can be recycled, so that the sound-absorbing cotton production line is friendly to workshop environment and workers.

Drawings

FIG. 1 is a top view of the present invention.

Fig. 2 is a front view of the cutting machine of the present invention.

Fig. 3 is a front view of the natural luster finishing machine of the present invention.

The reference signs are: 1. a scrap recycling machine; 101. an edge material crushing device; 102. a dust and fiber separating device; 103. a first material conveying fan; 2. weighing and unpacking machine; 3. a coarse opener; 301. a second material conveying fan; 4. a cotton mixing machine; 5. a fine opener; 501. a static electricity eliminating device; 502. a third material conveying fan; 503. a magnetic iron removal device; 6. a cotton feeder; 7. a carding machine; 701. a fourth material conveying fan; 702. a border flower recovery device; 8. a lapping machine; 9. a dryer; 901. an exhaust gas collection device; 10. an air cooler; 11. a natural luster finishing machine; 1101. a first frame; 1102. an upper ironing roller; 1103. a lower ironing roller; 1104. an electromagnetic heating device; 12. a trimming machine; 13. a cutting machine; 1301. an edge material collecting device; 1302. a second frame; 1303. a synchronization device; 1304. a cutting device; 14. a winding machine; 15. the console is operated.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a sound-absorbing cotton production line as shown in figures 1-3, which comprises an edge material recycling machine 1, wherein the sound-absorbing cotton production line is arranged in an L shape, a weighing bale opener 2, a cotton mixer 4, a fine opener 5, a cotton feeder 6, a carding machine 7 and a lapping machine 8 are sequentially arranged in the horizontal direction of the edge material recycling machine 1, a dryer 9, an air cooler 10, a natural luster finishing machine 11, a trimming cutter 12, a cutter 13 and a winder 14 are sequentially arranged in the vertical direction of the lapping machine 8, and a third material conveying fan 502 is fixedly arranged on the outer surface of the top of the fine opener 5;

the inlet end of the weighing bale opener 2 is provided with a bale opening conveying curtain, the outlet end of the weighing bale opener 2 is directly butted with the coarse opener 3, the top of the coarse opener 3 is connected with a second conveying fan 301 through a pipeline, the second conveying fan 301 is communicated with the top of the cotton mixer 4 through a pipeline, the outlet end of the cotton mixer 4 is butted with a cotton feeding curtain of a feeding port of the fine opener 5, the outlet end of the fine opener 5 is connected with a third conveying fan 502 through a pipeline, the third conveying fan 502 is communicated with the top of the cotton feeder 6 through a pipeline, a discharging port of the cotton feeder 6 is directly butted with a feeding port of the carding machine 7, the connecting parts are all closed, the carding machine 7, the lapping machine 8 and the drying machine 9 are sequentially butted through the conveying curtains, the drying machine 9, the air cooler 10, the ironing machine 11 and the edge trimmer 12, The cutting machines 13 are directly butted through respective feeding rollers and respective discharging rollers, and the cutting machines 13 are butted with the winding machine 14 through a conveying curtain;

the cutting machine 13 comprises a synchronizing device 1303, a cutting device 1304 and a first frame 1302, wherein the synchronizing device 1303 can make reciprocating linear motion on the first frame 1302, and keeps synchronous with the production rhythm of the sound-absorbing cotton production line in reciprocating, and the motion axis of the synchronizing device 1303 is consistent with the motion axis of a conveying curtain of the sound-absorbing cotton production line; the cutting device 1304 can make a reciprocating linear motion on the synchronizer 1303 and perform continuous transverse cutting in the reciprocating process, and the motion axis of the cutting device 1304 is perpendicular to that of the synchronizer 1303;

a static electricity eliminating device 501 is fixedly arranged above the cotton feeding curtain at the inlet end of the fine opener 5 and is used for eliminating static electricity on fibers;

a magnetic iron removing device 503 is fixedly arranged between the pipeline at the outlet end of the fine opener 5 and the third material conveying fan 502, and is used for collecting and treating iron impurities in the fibers, so that the fault hidden danger of production line equipment is eliminated, and the service life of the equipment is prolonged;

the scrap recycling machine 1 comprises a scrap crushing device 101, a dust and fiber separating device 102 and a first material conveying fan 103, wherein the first material conveying fan 103 is connected with the cotton mixer 4 through an air conveying pipeline, after the scrap conveyed by the scrap collecting device 1301 is crushed by the scrap crushing device 101, the crushed scrap and the scattered fibers conveyed by the carding machine 7 are conveyed to the cotton mixer 4 through the first material conveying fan 103 and the air conveying pipeline for recycling;

the upper part of the carding machine 7 is provided with a fringe recovery device 702, one side of the carding machine 7 in the vertical direction is provided with a fourth material conveying fan 701, and the fringe recovery device 702 is connected with the dust and fiber separation device 102 of the fringe recovery machine 1 through the fourth material conveying fan 701 and an air supply pipeline;

the dryer 9 is provided with a waste gas collecting device 901, collecting ports of the waste gas collecting device 901 are respectively arranged above an inlet and an outlet of the dryer 9, oil smoke generated by the dryer 9 is collected and processed, the air environment of a production workshop is purified, and the waste gas collecting device is beneficial to the health of production personnel;

an edge material collecting device 1301 is arranged on one side of the cutting machine 13, and the edge material collecting device 1301 is connected with the edge material recycling machine 1 through a conveying curtain;

the natural luster finishing machine 11 comprises a second machine frame 1101, an upper natural luster finishing roller 1102, a lower natural luster finishing roller 1103 and an electromagnetic heating device 1104, wherein the upper natural luster finishing roller 1102 and the lower natural luster finishing roller 1103 are oppositely arranged and are transversely installed on the second machine frame 1101, and the surface of the sound absorption cotton can be subjected to flattening and finishing treatment;

the carding machine 7 and the outer side wall of one side of the cutting machine 13 are both provided with an operation control console 15, the operation control console 15 can control the automatic operation of the production line, and if the production line has equipment faults, the operation control consoles 15 arranged at the two positions can shorten the response time of fault removal.