Multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump

文档序号:1487734 发布日期:2020-02-28 浏览:27次 中文

阅读说明:本技术 多路进油全流量自冷却双端面配流斜盘型轴向柱塞泵 (Multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump ) 是由 闻德生 闻佳 于 2019-12-27 设计创作,主要内容包括:本发明公开一种多路进油完全流量自冷却的双端面配流斜盘型柱塞泵。所述柱塞泵在泵壳上开有1-3个圆形进油口,所述圆形进油口开在泵壳的中间位置。所述柱塞泵吸入的凉油首先对缸体和柱塞摩擦副进行冷却;之后一路经过壳体与缸体之间的间隙绕经配油盘和缸体副进入控制腔室,对配油盘和缸体摩擦盘副进行冷却;另一路经过壳体与缸体之间的间隙绕经滑靴和斜盘副进入到控制腔室内,对滑靴和斜盘摩擦副进行冷却。本发明利用液阻与发热量成比例的方法设计,就可以按照泵的发热量来分配自冷却流量,达到全流量参与的最佳自冷却、自润滑效果,同时又可以去掉了泄漏回油管路,最终达到降低泵温提高泵的使用寿命之目的。(The invention discloses a self-cooling double-end-face flow distribution swash plate type plunger pump with multiple paths of oil inlets and complete flow. The plunger pump is provided with 1-3 circular oil inlets on the pump shell, and the circular oil inlets are arranged in the middle of the pump shell. The cold oil sucked by the plunger pump firstly cools the cylinder body and the plunger friction pair; then one path of the cooling liquid passes through a gap between the shell and the cylinder body and enters the control chamber by bypassing the oil distribution disc and the cylinder body pair to cool the oil distribution disc and the cylinder body friction disc pair; and the other path of the cooling fluid flows into the control chamber through a gap between the shell and the cylinder body and bypasses the slipper and the swash plate pair to cool the slipper and the swash plate friction pair. The invention utilizes the method design of proportional liquid resistance and heat productivity, can distribute the self-cooling flow according to the heat productivity of the pump, achieves the best self-cooling and self-lubricating effect of full flow participation, and simultaneously can remove the leakage oil return pipeline, and finally achieves the purposes of reducing the temperature of the pump and prolonging the service life of the pump.)

1. The utility model provides a multichannel oil feed full flow self-cooling bi-polar face joins in marriage a class swash plate type axial plunger pump which characterized in that: the pump shell of the plunger pump is provided with 1-3 circular oil inlets, and the circular oil inlets are arranged in the middle of the pump shell; the cold oil sucked by the plunger pump firstly cools the cylinder body and the plunger friction pair; then one path of the cooling liquid passes through a gap between the shell and the cylinder body and enters the control chamber by bypassing the oil distribution disc and the cylinder body pair to cool the oil distribution disc and the cylinder body friction disc pair; the other path of the cooling fluid flows into the control chamber by winding the slipper and the swash plate pair through the gap between the shell and the cylinder body to cool the slipper and the swash plate friction pair; the area of the circular oil inlet is larger than or equal to the sum of the areas of the 4 plunger center holes and the 4 cylinder body oil inlets, 3 circular oil inlets can be selected to simultaneously feed oil, 2 circular oil inlets can also be selected to simultaneously feed oil, or 1 circular oil inlet can be selected to feed oil, and the circular oil inlets which are not used can be plugged by using screw plugs.

2. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: 1-5 oil through grooves are formed in the position, where the bearing is placed, of the shell, and the flow area of each oil through groove is larger than or equal to the sum of the areas of the 4 plunger central holes.

3. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: 1-5 oil inlet grooves are arranged on the oil suction side at the joint of the pump shell and the pump body, and the total through-flow area of the oil inlet grooves is larger than or equal to the total area of 4 cylinder oil inlet holes.

4. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: the joint of the pump body and the pump shell is provided with 1-5 oil inlet grooves corresponding to the pump shell, and the total through-flow area of the oil inlet grooves is larger than or equal to the total area of 4 cylinder oil inlets.

5. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: 1-5 oil inlet slotted holes are formed in the running track of the sliding shoes on the oil inlet side of the swash plate, and the sum of the flow areas of the oil inlet slotted holes is larger than or equal to the sum of the areas of the central holes of the 4 plungers.

6. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: the thrust plate is provided with corresponding oil inlet slotted holes at the corresponding positions of the swash plate, and the side of the thrust plate, which is in contact with the sliding shoes, is provided with a slot for communication; the non-thrust plate is communicated with the oil suction side sliding shoe running track of the contact surface of the swash plate and the sliding shoe in a slotted mode.

7. The multiple oil feed full flow self-cooling double-end-face flow-distributing swash plate type axial plunger pump of claim 1, wherein: the contact surface of an oil distribution disc and a pump body in the pump is provided with inclined openings at the position corresponding to the pump body on the oil suction side, the number of the inclined openings is the same as that of the openings of the pump body, and the inclined openings can not be opened when the flow area between the oil distribution disc and the pump shell is large enough.

Technical Field

The invention relates to the technical field of plunger pumps, in particular to a multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump.

Background

The swash plate type axial plunger pump has the advantages of simple structure, high pressure, convenient variation and the like, is widely used in hydraulic transmission of various industries, and when the pump works under the working conditions of medium and high pressure, the hydraulic oil leaked between the plunger and the cylinder, the swash plate and the piston shoe, the oil distribution disc and the cylinder in the plunger pump is called as leakage return oil, and a leakage return oil pipeline is used for leading the hydraulic oil back to the oil tank, the oil is hydraulic oil which is reduced from high pressure to low pressure, the product of the pressure and the leaked oil quantity is the hydraulic loss power of the leaked oil of the hydraulic pump, these power losses are reflected in the form of temperature in the entire leakage flow rate, so that the leakage oil temperature rises rapidly to become high-temperature oil, the high-temperature hot oil completely surrounds the outer sides of the three pairs of friction pairs, so that parts of the three pairs of friction pairs are deformed unevenly, abrasion is increased, and the actual service life of the pump is greatly reduced. In addition, the cylinder body directly stirs the liquid when driving the plunger and the sliding shoe to rotate at a high speed, so that the self-stirring heat is generated, and the temperature of the liquid is further raised, so that the damage of the internal parts of the pump is further increased (the liquid flowing condition in the swash plate type axial plunger pump is shown in figure 1).

The inventor applied for a double-ended flow-distributing axial plunger pump (patent No. 85103289.3) which was patented in 1985. According to the self-cooling pump, partial self-cooling and self-lubricating are formed in the pump body, a leakage oil return pipeline is removed, the temperature of the pump is reduced, the heating state of friction is improved, and the purpose of prolonging the service life is achieved, but the flow rate participating in the self-cooling only accounts for about 30% -40% of the total flow rate, the cold oil sucked by the pump cannot participate in the self-cooling at the whole flow rate, and the self-cooling flow rate cannot be automatically distributed according to the heating value of each friction pair (the structure of the pump is shown in figure 2, and the liquid flowing condition in the pump is shown in figure 3).

Disclosure of Invention

In order to overcome the problems of the conventional swash plate type axial plunger pump, the invention provides a multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump. The self-cooling pump can distribute the self-cooling flow according to the heat productivity of the pump, achieves the optimal self-cooling and self-lubricating effects of full flow participation, and achieves the purposes of reducing the pump temperature and prolonging the service life of the swash plate type axial plunger pump.

The technical scheme adopted by the invention for solving the technical problems is as follows: a multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type plunger pump. The pump shell of the plunger pump is provided with 1-3 circular oil inlets, and the circular oil inlets are arranged in the middle of the pump shell; the cold oil sucked by the swash plate type plunger pump firstly cools the cylinder body and the plunger friction pair; then one way enters a control chamber by winding an oil distribution disc and a cylinder block pair through a gap between the shell and the cylinder block, and cools the oil distribution disc and the cylinder block friction disc pair; the other path of the cooling fluid enters the control chamber around the slipper and the swash plate pair through a gap between the shell and the cylinder body to cool the slipper and the swash plate friction pair; the area of the circular oil inlet is larger than or equal to the sum of the areas of the 4 plunger center holes and the 4 cylinder body oil inlets, the three circular oil inlets can simultaneously feed oil, two circular oil inlets simultaneously feed oil, or one circular oil inlet feeds oil, and the circular oil inlets which are not used can be plugged by using screw plugs.

1-5 oil through grooves are formed in the position, where the bearing is placed, of the shell, and the flow area of each oil through groove is larger than or equal to the sum of the areas of the 4 plunger central holes.

The connecting position of the pump shell and the pump body on the oil suction side is provided with 1-5 oil inlet grooves, and the total through-flow area of the oil inlet grooves is larger than or equal to the total area of 4 cylinder body oil inlet holes.

The joint of the pump body and the pump shell is provided with 1-5 oil inlet grooves at the position corresponding to the pump shell, and the total through-flow area of the oil inlet grooves is larger than or equal to the total area of 4 cylinder oil inlets.

1-3 oil inlet slotted holes are formed in the running track of the sliding shoes on the oil inlet side of the swash plate, and the sum of the flow areas of the oil inlet slotted holes is larger than or equal to the sum of the areas of the central holes of the 4 plungers.

The thrust plate is provided with corresponding oil inlet slotted holes at the corresponding positions of the swash plate, and the side of the thrust plate, which is in contact with the sliding shoes, is provided with a slot for communication; the non-thrust plate is communicated with the oil suction side sliding shoe running track of the contact surface of the swash plate and the sliding shoe in a slotted mode.

The contact surface of an oil distribution disc and a pump body in the pump is provided with inclined openings at the position corresponding to the pump body on the oil suction side, the number of the inclined openings is the same as that of the openings of the pump body, and the inclined openings can not be opened when the flow area between the oil distribution disc and the pump shell is large enough.

The invention has the beneficial effects that: after the cool oil sucked by the invention enters from the middle of the shell of the pump, the three pairs of friction pairs are directly cooled, and because the two opened channels have resistance to the oil liquid, and the resistance can change the flow, when the liquid resistance of the channels is changed according to the heat productivity of each friction pair, the liquid resistance of the two channels and the cooling flow form a proportional relation. By means of the design of the method that the liquid resistance is proportional to the heat productivity, the self-cooling flow can be distributed according to the heat productivity of the pump, the optimal self-cooling and self-lubricating effects of full flow participation are achieved, meanwhile, a leakage oil return pipeline can be omitted, and finally the purposes of reducing the temperature of the pump and prolonging the service life of the pump are achieved.

Drawings

FIG. 1 is a fluid flow condition in a swash plate type axial piston pump;

FIG. 2 is a schematic diagram of a double-ended flow distributing axial plunger pump;

FIG. 3 is a view of fluid flow in a double-ended port axial plunger pump;

FIG. 4 is a schematic structural view (half shaft) of a multi-way oil inlet full flow self-cooling double-end-face flow distribution swash plate type axial plunger pump;

FIG. 5 is a schematic diagram of the flow of liquid in a multi-path oil inlet full flow self-cooling double-end-face flow-distribution swash plate type axial plunger pump;

FIG. 6 is a cross-sectional view (half-axis) of the pump casing;

FIG. 7 is a left side view (half axis) of the pump casing;

FIG. 8 is a cross-sectional view (half-shaft) of the pump body;

FIG. 9 is a top view (half-shaft) of the pump body;

FIG. 10 is a cross-sectional view (half axis) of a thrust plate A-A;

FIG. 11 is a front view of a thrust plate (half shaft);

FIG. 12 is a front view of the swash plate (half shaft);

FIG. 13 is a front view (half-shaft) of the oil distribution pan;

FIG. 14 is a schematic structural view (through shaft I) of a multi-way oil inlet full flow self-cooling double-end-face flow distribution swash plate type axial plunger pump;

FIG. 15 is a front view of the pump body (through shaft I);

FIG. 16 is a cross-sectional view of the pump body (through shaft I);

FIG. 17 is a cross-sectional view of the pump casing (through shaft I);

FIG. 18 is a cross-sectional view of the swash plate (through shaft I);

FIG. 19 is a schematic structural view (through shaft II) of a multi-way oil inlet full flow self-cooling double-end-face flow distribution swash plate type axial plunger pump;

FIG. 20 is a cross-sectional view of the pump casing (through shaft II);

FIG. 21 is a cross-sectional view of the swash plate (through shaft II);

FIG. 22 is a schematic structural view (through shaft III) of a multi-way oil inlet full flow self-cooling double-end-face flow distribution swash plate type axial plunger pump;

FIG. 23 is a cross-sectional view of the pump casing (through shaft III);

FIG. 24 is a cross-sectional view of the swash plate (through shaft III).

In the attached drawings, 1, a multi-path oil inlet full-flow self-cooling double-end-face flow-distribution swash plate type axial plunger pump (half shaft), 1-1, a circular oil inlet, 1-2, a pump body, 1-3, a pump shell, 1-4, a thrust plate, 1-5, a swash plate, 1-6, a variable shell, 1-7, an oil distribution disc, 1-3-2, an oil inlet groove, 1-3-3, an oil through groove, 1-2-1, an oil inlet groove, 1-5-1, an oil inlet groove hole, 1-4-1, and 1-7-1 are oblique ports; 2. the multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump (through shaft I), 2-1. a circular oil inlet, 2-2. a pump body, 2-3. a pump shell, 2-4. a thrust plate, 2-5. a swash plate, 2-2-1. an oil inlet groove, 2-3-2. an oil inlet groove and 2-5-1. an oil inlet groove hole; 3. the multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump (through shaft II), 3-1 parts of a circular oil inlet, 3-2 parts of a pump body, 3-3 parts of a pump shell, 3-4 parts of a thrust plate, 3-5 parts of a swash plate, 3-3-2 parts of an oil inlet groove and 3-5-1 parts of an oil inlet groove hole; 4. the multi-path oil inlet full-flow self-cooling double-end-face flow distribution swash plate type axial plunger pump (a through shaft III), 4-1 parts of a circular oil inlet, 4-2 parts of a pump body, 4-3 parts of a pump shell, 4-4 parts of a thrust plate, 4-5 parts of a swash plate and 4-5-1 parts of an oil inlet slotted hole.

Detailed Description

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