阅读说明：本技术 一种预制柱钢筋架焊接装置 (Prefabricated post reinforcing bar frame welding set ) 是由 谭淑文 黄明森 于 2019-10-24 设计创作，主要内容包括：本发明公开一种预制柱钢筋架焊接装置,包括阵列分布的支架,所述支架下端设有阵列分布的支撑腿,支架上两侧均设有第一直线电缸,第一直线电缸上均设有阵列分布的阵列分布的两组第一滑块,其中一组第一滑块上设有第一钢筋网架,其中另一组第一滑块上设有第二钢筋网架,一端的支架上还设有钢筋网转架,第一钢筋网架、第二钢筋网架与钢筋网转架上共同设有轴向阵列分布的钢筋,钢筋上设有阵列分布的钢筋捆扎,第二钢筋网架上还设有焊接装置,第一钢筋网架与第二钢筋网架之间还设有若干钢筋滚轮支架。本发明结构简单,操作便捷,同时钢筋焊接效率高,提高了预制柱的制作效率,便于焊接不同规格的预制柱钢筋骨架,实用性强,降低了建筑成本。(The invention discloses a prefabricated column reinforcement frame welding device which comprises supports distributed in an array mode, wherein support legs distributed in an array mode are arranged at the lower end of each support, first linear electric cylinders are arranged on two sides of each support, two groups of first sliding blocks distributed in an array mode are arranged on each first linear electric cylinder in an array mode, a first reinforcement net rack is arranged on one group of the first sliding blocks, a second reinforcement net rack is arranged on the other group of the first sliding blocks, a reinforcement net rotating frame is further arranged on the support at one end, reinforcement bars distributed in an axial array mode are arranged on each first reinforcement net rack, the second reinforcement net rack and the reinforcement net rotating frame together, the reinforcement bars are provided with reinforcement bars distributed in an array mode and bundled, a welding device is further arranged on each second reinforcement net rack, and a plurality of reinforcement roller supports are further arranged between each first reinforcement net rack and each second reinforcement. The steel bar welding device is simple in structure, convenient to operate, high in steel bar welding efficiency, capable of improving the manufacturing efficiency of the prefabricated column, convenient to weld the steel bar frameworks of the prefabricated columns with different specifications, high in practicability and capable of reducing the building cost.)

1. A precast column reinforcing steel bar frame welding device comprises a support (1) distributed in an array manner, and is characterized in that the lower end of the support (1) is provided with support legs (11) distributed in an array manner, both sides of the support (1) are respectively provided with a first linear electric cylinder (12), the first linear electric cylinder (12) is respectively provided with two groups of first sliding blocks (13) distributed in an array manner, one group of first sliding blocks (13) is provided with a first reinforcing steel bar net rack (2), the other group of first sliding blocks (13) is provided with a second reinforcing steel bar net rack (3), the support (1) at one end is also provided with a reinforcing steel bar net rotating rack (4), the first reinforcing steel bar net rack (2), the second reinforcing steel bar net rack (3) and the reinforcing steel bar net rotating rack (4) are jointly provided with reinforcing steel bars (5) distributed in an axial array manner, the reinforcing steel bars (51) distributed in an array manner are arranged on the reinforcing steel bars (5), and the second reinforcing, a plurality of steel bar roller brackets (7) are arranged between the first steel bar net rack (2) and the second steel bar net rack (3).

2. The precast column steel bar frame welding device according to claim 1, wherein the first steel bar net rack (2) is provided with a first mounting plate (21) at the lower end thereof, the first mounting plate (21) is provided with first air cylinders (211) distributed in an array manner, the telescopic rods of the first air cylinders (211) penetrate through the first mounting plate (21), when the first air cylinders (211) are started, the top ends of the telescopic rods of the first air cylinders (211) are pressed against the surface of the first linear electric cylinder (12) to increase friction force, so that the first steel bar net rack (2) is fixed in position, one side of the first steel bar net rack (2) is provided with a first rotating groove (22), a first rotating disc clamping groove (221) is formed in the first rotating disc clamping groove (22), a first steel bar rotating disc (23) is formed in the first steel bar rotating disc (23), the first steel bar holes (24) distributed in an axial array manner are formed in the first steel bar rotating disc (23), and the first steel bar holes (24) are spread from inside to outside on the first, the farther away from the original circle center, the center of the first steel bar rotating disc (23) is provided with a circular slot (25).

3. The precast column steel bar frame welding device according to claim 1, wherein a welding device mounting plate (31) is provided at one side of the upper end of the second steel bar net rack (3), a second mounting plate (32) is provided at the lower end of the second steel bar net rack (3), second air cylinders (321) are provided on the second mounting plate (32) in an array distribution, the expansion rods of the second air cylinders (321) penetrate through the second mounting plate (32), when the second air cylinders (321) are started, the top ends of the expansion rods of the second air cylinders (321) tightly push against the surface of the first linear electric cylinder (12), so as to increase friction force, so that the second steel bar net rack (3) is fixed in position, a second rotating groove (33) is provided at one side of the second steel bar net rack (3), a second steel bar rotating disc (34) is provided in the second rotating groove (33), second steel bar holes (35) are provided on the second steel bar rotating disc (34) in an, the second reinforcing steel bar hole (35) is diffused from inside to outside on the second reinforcing steel bar rotary table (34), and the distance from the center of the circle is longer, and a bearing hole (36) is formed in the center of the second reinforcing steel bar rotary table (34).

4. The welding device for the prefabricated column reinforcement frame according to claim 1, wherein the reinforcement mesh rotating frame (4) is provided with side straight rods (41) distributed in an array manner, an arc-shaped plate (42) is arranged between the side straight rods (41), a rotating rod disc (43) is arranged above the arc-shaped plate (42), one side of the rotating rod disc (43) is provided with a connecting column (44), one end of the connecting column (44) is inserted into the bearing hole (36), rotating rods (45) distributed in an axial array manner are arranged around the rotating rod disc (43), and the top ends of the rotating rods (45) are provided with rollers (46).

5. The precast column reinforcing steel bar frame welding device according to claim 1, wherein the welding device (6) comprises a welding device fixing plate (61) connected with the welding device mounting plate (31), a second linear electric cylinder (62) is arranged on the welding device fixing plate (61), a first linear electric cylinder motor (621) is arranged at one end of the second linear electric cylinder (62), a stop block (622) is arranged at one end of the second linear electric cylinder (62), a second slide block (623) is arranged on the second linear electric cylinder (62), a third linear electric cylinder (63) is arranged on the second slide block (623), a second electric cylinder motor (631) is arranged on the third linear electric cylinder (63), a third slide block (632) is arranged on the third linear electric cylinder (63), a welding gun fixing plate (64) is arranged on the welding gun fixing plate (64), a welding gun base (65) is arranged on the welding gun base (65), the lower extreme of welder base (65) is equipped with gun tube (652), and gun tube (652) lower extreme is equipped with extension pipe (653), and extension pipe (653) top is equipped with rotation end (654), and rotation end (654) lower extreme is equipped with bonding tool (655).

6. The precast column reinforcing steel frame welding device according to claim 1, wherein the reinforcing steel roller bracket (7) comprises a fixed base plate (71), inclined supporting rods (72) distributed in a mirror image mode are arranged at the upper end of the fixed base plate (71), rolling rod platforms (73) are arranged at the upper ends of the inclined supporting rods (72), rolling rod supporting plates (74) distributed in an array mode are arranged on the rolling rod platforms (73), and rolling rods (75) are arranged between the rolling rod supporting plates (74).

Technical Field

The invention relates to the field of assembled building appliances, in particular to a welding device for a prefabricated column reinforcement frame.

Background

Buildings assembled from prefabricated parts at the site are called fabricated buildings. The prefabricated member is divided into five types such as block building, plate building, box type building, skeleton plate building and rising-rise building according to the form and construction method of the prefabricated member, the assembly type building is planned to be comprehensively popularized from the whole nation in 2016 years, breakthrough progress is achieved, a large number of building parts of the assembly type building are produced and processed by workshops, and the types of the members mainly comprise: the side fascia, interior wallboard, superimposed sheet, the balcony, the air conditioner board, the stair, prefabricated beam, prefabricated post etc. on-the-spot a large amount of assembly jobs, the operation significantly reduces than original cast-in-place operation, adopt the building, the decoration integration design, the construction, the ideal condition is that the decoration can go on along with the main part construction is synchronous, the standardization of design and the informationization of management, the component is more standard, production efficiency is higher, corresponding component cost will descend, the digital management of cooperation mill, the cost performance of whole assembly type building can be higher and higher, accord with the requirement of green building, the carbon emission has been reduced. The support column cast in place needs the cooperation time limit for a project, and it is long to pour the shaping time simultaneously, generally uses prefabricated post, reduces the time limit for a project, provides a prefabricated post reinforcing bar frame welding set now, the welding of the prefabricated post reinforcing bar skeleton of being convenient for.

Disclosure of Invention

The invention aims to provide a prefabricated column reinforcement frame welding device which is simple in structure, convenient to operate, high in reinforcement welding efficiency, capable of improving the manufacturing efficiency of a prefabricated column, convenient to weld prefabricated column reinforcement frames of different specifications, high in practicability and capable of reducing building cost.

The purpose of the invention can be realized by the following technical scheme:

the utility model provides a prefabricated post reinforcing bar frame welding set, support including the array distribution, the support lower extreme is equipped with the supporting leg that the array distributes, both sides all are equipped with the electric jar of first straight line on the support, all be equipped with two sets of first sliders of the array distribution of array distribution on the electric jar of first straight line, wherein be equipped with first reinforcing bar rack on a set of first slider, wherein be equipped with second reinforcing bar rack on another set of first slider, still be equipped with reinforcing bar net revolving rack on the support of one end, first reinforcing bar rack, be equipped with the reinforcing bar of axial array distribution on second reinforcing bar rack and the reinforcing bar net revolving rack jointly, the reinforcing bar that is equipped with the array distribution on the reinforcing bar is tied up, still be equipped with welding set on the second reinforcing bar rack, still be equipped with a plurality of reinforcing bar gyro wheel supports between first reinforcing bar.

Further, first reinforcing bar rack lower extreme is equipped with first mounting panel, be equipped with the first cylinder of array distribution on the first mounting panel, the telescopic link of first cylinder runs through first mounting panel, when starting first cylinder, the tight first straight line cylinder surface in telescopic link top of first cylinder, increase frictional force, thereby make first reinforcing bar rack rigidity, first reinforcing bar rack one side is equipped with first rotary trough, be equipped with first carousel draw-in groove in the first rotary trough, be equipped with first reinforcing bar carousel in the first carousel draw-in groove, be equipped with the first reinforcing bar hole of axial array distribution on the first reinforcing bar carousel, first reinforcing bar hole is from inside to outside diffusion on first reinforcing bar carousel, it is original far away more apart from the centre of a circle, first reinforcing bar carousel central point puts and is equipped with circular fluting.

Further, second reinforcing bar rack upper end one side is equipped with the welding set mounting panel, second reinforcing bar rack lower extreme is equipped with the second mounting panel, be equipped with the second cylinder of array distribution on the second mounting panel, the telescopic link of second cylinder runs through the second mounting panel, when starting the second cylinder, the tight first straight-line cylinder surface in telescopic link top of second cylinder, increase frictional force, thereby make second reinforcing bar rack rigidity, second reinforcing bar rack one side is equipped with the second rotary groove, be equipped with the second reinforcing bar carousel in the second rotary groove, be equipped with the second reinforcing bar hole of axial array distribution on the second reinforcing bar carousel, the second reinforcing bar hole is from inside to outside diffusion on the second reinforcing bar carousel, it is original far away more apart from the centre of a circle, second reinforcing bar carousel central point puts and is equipped with the dead eye.

Furthermore, the reinforcing mesh rotating frame is provided with side straight rods distributed in an array mode, an arc plate is arranged between the side straight rods, a rotating rod disc is arranged above the arc plate, one side of the rotating rod disc is provided with a connecting column, one end of the connecting column is inserted into the bearing hole, rotating rods distributed in an axial array mode are arranged on the periphery of the rotating rod disc, and the top ends of the rotating rods are provided with rollers.

Further, the welding device comprises a welding device fixing plate connected with a welding device mounting plate, a second linear electric cylinder is arranged on the welding device fixing plate, a first linear electric cylinder motor is arranged at one end of the second linear electric cylinder, a stop block is arranged at one end of the second linear electric cylinder, a second sliding block is arranged on the second linear electric cylinder, a third linear electric cylinder is arranged on the second sliding block, a second electric cylinder motor is arranged on the third linear electric cylinder, a third sliding block is arranged on the third linear electric cylinder, a welding gun fixing plate is arranged on the third sliding block, a welding gun base is arranged on the welding gun fixing plate, a gas welding port is formed in the welding gun base, a welding gun barrel is arranged at the lower end of the welding gun base, an extension pipe is arranged at the lower end of the welding gun barrel, a.

Further, reinforcing bar gyro wheel support includes PMKD, and the PMKD upper end is equipped with the oblique branch that the mirror image distributes, and the oblique branch upper end all is equipped with the roller bar platform, is equipped with the roller bar backup pad that the array distributes on the roller bar platform, is equipped with the roller bar between the roller bar backup pad.

The invention has the beneficial effects that:

1. the invention has simple structure, convenient operation and high welding efficiency of the steel bars, and improves the manufacturing efficiency of the prefabricated column;

2. the invention is convenient for welding the prefabricated column reinforcement frameworks with different specifications, has strong practicability and reduces the construction cost.

Drawings

The invention will be further described with reference to the accompanying drawings.

FIG. 1 is a schematic structural diagram of a welding device for a reinforcement frame of a precast column according to the present invention;

FIG. 2 is a schematic structural diagram of a welding device for a reinforcement frame of a precast column according to the present invention;

FIG. 3 is a schematic structural diagram of a welding device for a reinforcement frame of a precast column according to the present invention;

FIG. 4 is an enlarged view of the structure of FIG. 1 at A according to the present invention;

fig. 5 is a schematic view of the reinforcing bar roller bracket according to the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "opening," "upper," "lower," "thickness," "top," "middle," "length," "inner," "peripheral," and the like are used in an orientation or positional relationship that is merely for convenience in describing and simplifying the description, and do not indicate or imply that the referenced component or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present invention.

A precast column reinforcing steel bar frame welding device comprises supports 1 distributed in an array, as shown in figures 1, 2 and 3, support legs 11 distributed in an array are arranged at the lower ends of the supports 1, first linear electric cylinders 12 are arranged on two sides of each support 1, two groups of first sliding blocks 13 distributed in an array are arranged on each first linear electric cylinder 12, wherein be equipped with first reinforcing bar rack 2 on a set of first slider 13, wherein be equipped with second reinforcing bar rack 3 on another set of first slider 13, still be equipped with reinforcing bar net revolving rack 4 on the support 1 of one end, first reinforcing bar rack 2, be equipped with the reinforcing bar 5 of axial array distribution on second reinforcing bar rack 3 and the reinforcing bar net revolving rack 4 jointly, 51 is tied up to the reinforcing bar that is equipped with the array distribution on the reinforcing bar 5, still be equipped with welding set 6 on the second reinforcing bar rack 3, still be equipped with a plurality of reinforcing bar gyro wheel supports 7 between first reinforcing bar rack 2 and the second reinforcing bar rack 3.

First reinforcing bar net rack 2 lower extreme is equipped with first mounting panel 21, as shown in fig. 1, fig. 3, be equipped with the first cylinder 211 of array distribution on the first mounting panel 21, the telescopic link of first cylinder 211 runs through first mounting panel 21, when starting first cylinder 211, the telescopic link top of first cylinder 211 tightly pushes up first straight line cylinder 12 surface, increase frictional force, thereby make first reinforcing bar net rack 2 position fixed, first reinforcing bar net rack 2 one side is equipped with first transfer groove 22, be equipped with first carousel draw-in groove 221 in the first transfer groove 22, be equipped with first reinforcing bar carousel 23 in the first carousel draw-in groove 221, be equipped with the first reinforcing bar hole 24 of axial array distribution on first reinforcing bar carousel 23, first reinforcing bar hole 24 is from inside to outside diffusion on first reinforcing bar carousel 23, originally far away more apart from the centre of a circle, first reinforcing bar carousel 23 central point puts and is equipped with circular fluting 25.

Second reinforcing bar rack 3 upper end one side is equipped with welding set mounting panel 31, second reinforcing bar rack 3 lower extreme is equipped with second mounting panel 32, as shown in fig. 2, as shown in fig. 3, be equipped with array distribution's second cylinder 321 on the second mounting panel 32, the telescopic link of second cylinder 321 runs through second mounting panel 32, when starting second cylinder 321, the first straight line cylinder 12 surface is tightly pushed up on the telescopic link top of second cylinder 321, increase frictional force, thereby make second reinforcing bar rack 3 rigidity, second reinforcing bar rack 3 one side is equipped with second turn trough 33, be equipped with second reinforcing bar carousel 34 in the second turn trough 33, be equipped with axial array distribution's second reinforcing bar hole 35 on second reinforcing bar carousel 34, second reinforcing bar hole 35 is from inside to outside diffusion on second reinforcing bar carousel 34, it is far away from the centre of a circle originally, second reinforcing bar carousel 34 central point puts and is equipped with dead eye 36.

The reinforcing mesh rotating frame 4 is provided with side straight rods 41 distributed in an array, as shown in fig. 3, an arc-shaped plate 42 is arranged between the side straight rods 41, a rotating rod disc 43 is arranged above the arc-shaped plate 42, a connecting column 44 is arranged on one side of the rotating rod disc 43, one end of the connecting column 44 is inserted into the bearing hole 36, rotating rods 45 distributed in an axial array are arranged around the rotating rod disc 43, and the top ends of the rotating rods 45 are provided with rollers 46.

The welding device 6 comprises a welding device fixing plate 61 connected with the welding device mounting plate 31, as shown in fig. 4, a second linear electric cylinder 62 is arranged on the welding device fixing plate 61, a first linear electric cylinder motor 621 is arranged at one end of the second linear electric cylinder 62, a stopper 622 is arranged at one end of the second linear electric cylinder 62, a second slider 623 is arranged on the second linear electric cylinder 62, a third linear electric cylinder 63 is arranged on the second slider 623, a second electric cylinder motor 631 is arranged on the third linear electric cylinder 63, a third slider 632 is arranged on the third linear electric cylinder 63, a welding gun fixing plate 64 is arranged on the third slider 632, a welding gun base 65 is arranged on the welding gun fixing plate 64, an air welding port 651 is arranged on the welding gun base 65, a welding gun barrel 652 is arranged at the lower end of the welding gun base 65, an extension pipe 653 is arranged at the lower end of the welding gun 652, a rotation end 654 is arranged.

The steel bar roller support 7 comprises a fixed base plate 71, as shown in fig. 5, inclined support rods 72 distributed in a mirror image mode are arranged at the upper end of the fixed base plate 71, roller platforms 73 are arranged at the upper ends of the inclined support rods 72, roller support plates 74 distributed in an array mode are arranged on the roller platforms 73, and roller rods 75 are arranged between the roller support plates 74.

During the use, insert reinforcing bar 5 in first reinforcing bar hole 24 and the second reinforcing bar hole 35, 5 one end of reinforcing bar passes between bull stick 45, place reinforcing bar gyro wheel support 7 according to the distance between first reinforcing bar rack 2 and the second reinforcing bar rack 3, use reinforcing bar to tie up 51 and tie up reinforcing bar 5, utilize welding set 6 to tie up 51 contact point welding with reinforcing bar 5, when welding different contact points, rotatory bull stick 45 adjusts different reinforcing bar 5 and the reinforcing bar and ties up 51 contact points and be close to welding set 6, weld, remove second reinforcing bar rack 3, tie up and weld in succession.

In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.