Automatic sorting and sorting system for saury
阅读说明:本技术 一种秋刀鱼的自动排序分拣系统 (Automatic sorting and sorting system for saury ) 是由 陈成明 余世龙 朱清澄 花传祥 吴迪 上官春霞 于 2019-11-28 设计创作,主要内容包括:本发明涉及一种秋刀鱼的自动排序分拣系统,包括安装在机架上依次连接的传送装置、排序装置、加速分离装置和安装在支撑台上的分拣装置,所述传送装置用于将秋刀鱼平铺并传送给排序装置,所述排序装置对秋刀鱼继续传送同时对鱼身位置进行调整,所述加速分离装置对秋刀鱼进行加速并使相邻的秋刀鱼之间保持一定的距离,然后进入分拣装置,所述分拣装置用于对不同规格的秋刀鱼进行分拣归类。本发明通过流水线方式连续作业,实现了对秋刀鱼的自动化的运送、排序、分离和分拣。大大提高了鱼类分拣的工作效率并降低了作业成本,适合推广运用。(The invention relates to an automatic sorting system for saury, which comprises a conveying device, a sorting device, an accelerated separation device and a sorting device, wherein the conveying device, the sorting device, the accelerated separation device and the sorting device are arranged on a rack and are sequentially connected, the conveying device is used for flatly laying the saury and conveying the saury to the sorting device, the sorting device continuously conveys the saury and adjusts the position of the saury body, the accelerated separation device accelerates the saury and keeps a certain distance between the adjacent saury, and then the saury enters the sorting device, and the sorting device is used for sorting and classifying the saury with different specifications. The invention realizes the automatic conveying, sorting, separating and sorting of the saury by the continuous operation of the assembly line mode. Greatly improves the work efficiency of fish sorting, reduces the operation cost and is suitable for popularization and application.)
1. The utility model provides an automatic sequencing letter sorting system of pacific saury which characterized in that: the saury sorting device comprises a conveying device, a sorting device, an acceleration separating device and a sorting device, wherein the conveying device, the sorting device, the acceleration separating device and the sorting device are installed on a support table and are sequentially connected with one another on a rack, the conveying device is used for flatly laying the saury and conveying the saury to the sorting device, the sorting device continuously conveys the saury and simultaneously adjusts the position of the saury body, the acceleration separating device accelerates the saury and keeps a certain distance between the adjacent saury, and then the saury enters the sorting device, and the sorting device is used for sorting and classifying the saury of different specifications.
2. The automated pacific saury sorting system of claim 1, wherein:
the conveying device comprises a driving roller and a driven roller which are arranged at the left end and the right end of the rack, a conveying belt is arranged between the driving roller and the driven roller, the driving roller is controlled by a driving motor arranged on the rack, conveying limiting plates are fixedly arranged between the front side and the rear side of the rack along the vertical direction, the conveying limiting plates are located above the conveying belt, and the distance between the bottom end of each conveying limiting plate and the upper surface of the conveying belt is between the height of one pacific saury and the height of two pacific sauries.
3. The automated pacific saury sorting system of claim 1, wherein:
the sorting device comprises two gear mounting plates which are symmetrically arranged on the machine frames at the inner side and the outer side of the conveyor belt, the two gear mounting plates are close to the conveyor belt and are positioned above the rear half part of the conveyor belt in the conveying direction,
the space between the two gear mounting plates is gradually reduced along the conveying direction, a plurality of sequencing gears and a duplicate gear which are meshed with each other are respectively mounted on the opposite sides of the gear mounting plates along the horizontal direction, the minimum distance between the gears on the two sides is between the width of one saury and the width of the two saury, a sequencing motor is respectively mounted on the outer sides of the two gear mounting plates, and chains are respectively mounted between the sequencing motors and the corresponding duplicate gears.
4. The automated pacific saury sorting system of claim 3, wherein:
the two sequencing motors arranged on the outer sides of the two gear mounting plates have different rotating speeds.
5. The automated pacific saury sorting system of claim 3, wherein the automated pacific saury sorting system is further characterized in that
The shape formed between the inner sides of the two gear mounting plates is a horn shape.
6. The automated pacific saury sorting system of claim 1, wherein:
the accelerating and separating device comprises a plurality of accelerating rods arranged between the inner side and the outer side of the frame in parallel and a plurality of accelerating motors arranged below the frame and close to the two ends of the accelerating rods, the two ends of the accelerating rods are arranged on the frame through bearings, the rotating shaft of each accelerating motor is parallel to the transmission direction, a plurality of turbines with different specifications are arranged on the rotating shaft of each accelerating motor, the mounting positions of the turbines are in one-to-one correspondence with the accelerating rods,
a plurality of plastic wheels are fixedly arranged in the middle of each accelerating rod, a worm matched with the worm wheel is arranged on each accelerating rod, the rotating speed of the accelerating rod close to the sorting device area is larger than that of the accelerating rod close to the sequencing device area through the configuration of the worm wheels and the worms with different specifications, and a photoelectric door sensor is arranged at the tail end of the accelerating separation area.
7. The automated pacific saury sorting system of claim 6, wherein:
the number of the turbines mounted on the rotating shaft of each accelerating motor is 3, and the accelerating motors are distributed in a staggered mode below the rack.
8. The automated pacific saury sorting system of claim 1, wherein:
the sorting device comprises an electric rotating platform arranged above a supporting platform and a sorting control unit arranged below the supporting platform, wherein a support platform is coaxially arranged on the electric rotating platform, a sorting disc is arranged above the support platform, the bottom of the sorting disc is connected with the support platform through a plurality of sorting supports, a pressure sensor is arranged at the top end of each sorting support, a plurality of sorting baffles are arranged on the sorting disc along the radial direction to divide the sorting disc into a plurality of sorting areas, an electric push rod is respectively arranged in each sorting area along the radial direction, one end of each electric push rod is arranged at the center of the sorting disc, the other end of each electric push rod is fixedly connected with a sorting push plate, and the electric push rods are,
the periphery of letter sorting dish is equipped with the letter sorting slide that the several corresponds the letter sorting district, the top of letter sorting slide is close to the letter sorting dish, and a letter sorting case is respectively installed to the bottom of every letter sorting slide.
9. The automated pacific saury sorting system of claim 7, wherein:
the sorting tray is divided into 7 sorting areas by the sorting baffle, and the number of the sorting slideways is 6.
10. The automated pacific saury sorting system of claim 1, wherein the automated pacific saury sorting system is further characterized by
The mounting heights of the sequencing device, the accelerating separation device and the sorting device are reduced in sequence.
Technical Field
The invention relates to an automatic sorting and sorting system for saury, and belongs to the technical field of marine product sorting.
Background
With the development of the world economy and the increase of human consumption capacity, the resources available on land are less and less. The sea is the second general war development space except the land, the sea occupies 71% of the area of the earth, and the function of marine products in food is important in order to solve the land resource shortage.
The marine products letter sorting in the past all depends on the manual work to realize, not only sorts inefficiency, and intensity of labour is big moreover, leads to with high costs. With the development of automation technology, the automation industry relates to various fields of society, and is more and more important in modern society. The automatic sorting mechanism is controlled by a computer without manual sorting, replaces the labor of people according to given requirements and finishes automatic sorting; the sorting unit undertakes most tasks of the whole production line automation, can effectively improve the production efficiency, reduce the labor intensity and reduce the cost. At present, automatic sorting is mostly applied to the logistics industry, and little involvement is needed in sorting aquatic products, particularly fishes.
Disclosure of Invention
The invention aims to provide an automatic sorting system for saury, which can realize automatic sorting of saury.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an automatic sorting system for saury comprises a conveying device, a sorting device, an accelerating separation device and a sorting device which are arranged on a rack and are connected in sequence,
the device comprises a conveying device, an accelerating separation device, a sorting device and a sorting device, wherein the conveying device is used for flatly paving the saury and conveying the saury to the sorting device, the sorting device is used for continuously conveying the saury and adjusting the position of the saury body, the accelerating separation device accelerates the saury and keeps a certain distance between the adjacent saury, and then the saury enters the sorting device, and the sorting device is used for sorting and classifying the saury with different specifications.
Further, conveyer is including installing drive roller and the driven voller at both ends about the frame, install the conveyer belt between drive roller and the driven voller, the drive roller is controlled by the driving motor who installs in the frame, has set firmly along vertical the conveying limiting plate between the front and back side of frame, the conveying limiting plate is located the top of conveyer belt, and the distance of the bottom of conveying limiting plate and conveyer belt upper surface is between the height of a pacific saury and the height of two pacific sauries. The conveying limit plate is used for enabling the saury to be flatly laid on the conveying belt.
Further, the sequencing device comprises two gear mounting plates which are symmetrically mounted on the racks on the inner side and the outer side of the conveyor belt, the two gear mounting plates are close to the conveyor belt and are positioned above the rear half part of the conveyor belt in the conveying direction, the distance between the two gear mounting plates is gradually reduced along the conveying direction, a plurality of sequencing gears and a duplicate gear which are meshed with each other are respectively mounted on one opposite side of each gear mounting plate along the horizontal direction, the minimum distance between the gears on the two sides is between the width of one pacific saury and the width of the two pacific sauries, a sequencing motor is respectively mounted on the outer sides of the two gear mounting plates, and chains are respectively mounted between the sequencing motors and the. The sequencing gear and the duplicate gear are used for guiding the saury to pass through between the gears on two sides in the process of continuing conveying.
Further, the two sequencing motors mounted on the outer sides of the two gear mounting plates have different rotating speeds. The rotation speeds of the two sequencing motors are controlled to be different, and the duplex gears and the sequencing gears on the two sides keep different speeds through chain transmission and gear transmission. Thereby adjusting the position of the saury with a skewed posture.
Further, preferably, the shape formed between the inner sides of the two gear mounting plates is a horn shape.
Furthermore, the accelerating and separating device comprises a plurality of accelerating rods arranged between the inner side and the outer side of the rack in parallel and a plurality of accelerating motors arranged below the rack and close to the two ends of the accelerating rods, the two ends of the accelerating rods are arranged on the rack through bearings, the rotating shafts of the accelerating motors are parallel to the transmission direction, a plurality of turbines with different specifications are arranged on the rotating shaft of each accelerating motor, the mounting positions of the turbines correspond to the accelerating rods one by one, a plurality of plastic wheels are fixedly arranged in the middle of each accelerating rod, a worm matched with the turbines is arranged on each accelerating rod, the rotating speed of the accelerating rods close to the sorting device area is larger than that of the accelerating rods close to the sorting device area through the arrangement of the worms of the turbines with different specifications, and a photoelectric gate sensor is arranged at the tail end.
The operating principle of the accelerating separation device is that the accelerating motor drives the turbine to rotate so as to realize synchronous rotation of the worm, realize synchronous rotation of the accelerating rod and realize transportation of the pacific saury by the plastic wheel on the accelerating rod. The rotating speed of the accelerating rods close to the sorting device area is greater than that of the accelerating rods close to the sequencing device area, so that the adjacent saury can be separated in the conveying process.
Further, the number of the turbines mounted on the rotating shaft of each accelerating motor is 3, and the accelerating motors are distributed in a staggered mode below the rack.
Furthermore, the sorting device comprises an electric rotating platform arranged above the supporting platform and a sorting control unit arranged below the supporting platform, wherein a support platform is coaxially arranged on the electric rotating platform, a sorting disc is arranged above the support platform, the bottom of the sorting disc is connected with the support platform through a plurality of sorting supports, a pressure sensor is arranged at the top end of each sorting support, a plurality of sorting baffles are arranged on the sorting disc along the radial direction to divide the sorting disc into a plurality of sorting areas, an electric push rod is respectively arranged in each sorting area along the radial direction, one end of each electric push rod is arranged at the center of the sorting disc, the other end of each electric push rod is fixedly connected with a sorting push plate, and the electric push rods are controlled,
the periphery of letter sorting dish is equipped with the letter sorting slide that the several corresponds the letter sorting district, the top of letter sorting slide is close to the letter sorting dish, and a letter sorting case is respectively installed to the bottom of every letter sorting slide.
Further, the sorting tray is divided into 7 sorting areas by the sorting baffle, and the number of the sorting slideways is 6.
Further, the installation heights of the sequencing device, the accelerating separation device and the sorting device are reduced in sequence.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention realizes the automatic conveying, sorting, separating and sorting of the saury by the continuous operation of the conveying device, the sorting device, the accelerated separation device and the sorting device which are connected in a flow line mode. Greatly improving the work efficiency of fish sorting. And a plurality of parallel automatic sorting systems can be adopted according to the sorting condition, so that the sorting work efficiency is further greatly improved, and the operation cost is reduced.
2. The sorting device can effectively adjust the position orientation of the fish body based on the sorting gear and the duplicate gear, prepares for sorting, and greatly saves the operation time and the labor cost.
3. The separation accelerating device realizes effective separation of products by setting different rotating speeds of the accelerating rods, has high automation level and does not need manual operation.
4. The sorting device adopts an automatic control principle, and the sorting control unit controls the rotation of the sorting disc and the movement of the electric push rod by collecting the information of the pressure sensor, so that fishes with different weight are accurately sorted to the corresponding sorting boxes, and the sorting efficiency is high.
Drawings
Fig. 1 is a schematic structural diagram of a preferred embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a conveying device in a preferred embodiment of the invention.
Fig. 3 is a top view of a sorting apparatus in accordance with a preferred embodiment of the present invention.
Fig. 4 is a bottom view of the frame in a preferred embodiment of the invention.
FIG. 5 is a top view of an accelerated separation apparatus in accordance with a preferred embodiment of the present invention;
fig. 6 is a schematic view of the installation of the sorting tray in a preferred embodiment of the present invention.
Fig. 7 is a perspective view of fig. 6.
Fig. 8 is a schematic structural diagram of a sorting device in a preferred embodiment of the present invention.
Figure 9 is a top view of a support base in accordance with a preferred embodiment of the present invention.
Fig. 10 is a top view of a sorting apparatus in accordance with a preferred embodiment of the present invention.
Fig. 11 is a top view of a sorting tray in a preferred embodiment of the invention.
Fig. 12 is a partially enlarged schematic view of a sorting tray according to a preferred embodiment of the present invention.
Fig. 13 is a control schematic diagram of a sorting apparatus according to a preferred embodiment of the present invention.
In the figure: 1 conveying device, 2 sequencing devices, 3 accelerating separation devices, 4 sorting devices, 5, driving rollers, 6, driven rollers, 7 conveying limit plates, 8 conveying belts, 9 racks, 10 transmission motors, 11 second sequencing motors, 12 chains, 13 dual gears, 14 first sequencing motors, 15 sequencing gears, 16 gear mounting plates, 17 turbines, 18 accelerating motors, 19 accelerating rods, 20 plastic wheels, 21 bearings, 22 photoelectric door sensors, 23 worms, 24 pressure sensors, 25 sorting baffles, 26 sorting supports, 27 sorting push rod supports, 28 electric rotating platform bolt holes, 29 sorting push rod device bolt holes, 30 support platforms, 31 electric rotating platforms, 32 sorting disks, 33 sorting push plates, 34 sorting boxes, 35 sorting control units, 36 sorting slideways, 38, electric rotating platform mounting holes and 39 support platforms.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples. The objects, aspects and advantages of the present invention will become more apparent from the following description. It should be understood that the described embodiments are preferred embodiments of the invention, and not all embodiments.
Referring to fig. 1, an automatic sorting system for pacific saury includes a conveyor 1, a sorting device 2, an accelerating
The conveying device 1 is used for flatly paving the saury and conveying the saury to the sorting device 2, the sorting device 2 adjusts the position of the saury body while continuously conveying the saury, the
Combine fig. 2, conveyer 1 is including installing drive roller 5 and driven voller 6 at both ends about the frame, install
Referring to fig. 3, the sorting device 2 includes two
With reference to fig. 4 and 5, the acceleration and
For smooth running of the acceleration bar, the
With reference to fig. 6, 7 and 9, the
Referring to fig. 8 and 10, the periphery of the sorting
As shown in fig. 13, the sorting
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not intended to limit the scope of the present invention, and it is obvious that any person skilled in the art can easily conceive of alternative or modified embodiments based on the above embodiments and these should be covered by the present invention.
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